Device for assembling copper bush on high-pressure shaft

By designing an automated device for high-voltage assembly, the problem of low efficiency of manual assembly of copper sleeves is solved, and efficient and accurate copper sleeve assembly is achieved.

CN222971454UActive Publication Date: 2025-06-13QUANZHOU BAOLONG MACHINERY CO LTD
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Patent Information

Application Number
CN202520824910.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-28
Publication Date
2025-06-13
Estimated Expiration
2035-04-28

AI Technical Summary

Technical Problem

During the high-voltage assembly process, the efficiency of reliance on manual operation to assemble the copper sleeve is inefficient and there is a risk of inaccurate assembly.

Method used

A device including a workbench, a limiting member, a pushing assembly and a support assembly is designed to fix the high-pressure shaft through the support assembly. The limiting member and a pushing assembly work together to automatically embed the copper sleeve into the extended circular hole of the high-pressure shaft.

Benefits of technology

It significantly improves the efficiency and accuracy of copper set assembly, and reduces the time and labor intensity of manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

A device for assembling a copper bush on a high-pressure shaft relates to the field of part assembling equipment and comprises a workbench, a first limiting piece, a first pushing assembly, a second limiting piece, a second pushing assembly and a supporting assembly, the supporting assembly is located between the first limiting piece and the second limiting piece. The first limiting piece is provided with a first assembling groove; the first pushing assembly comprises a first pusher and a first telescopic rod, and one end of the first telescopic rod is connected with the first pusher; under the influence of the first pusher, a first ejector rod of the first telescopic rod can extend into the first assembling groove; the second limiting piece is provided with a second assembling groove; the second pushing assembly comprises a second pusher and a second telescopic rod, and one end of the second telescopic rod is connected with the second pusher; under the influence of the second pusher, a second ejector rod of the second telescopic rod can extend into the second assembly groove; the first ejector rod and the second ejector rod are used for being sleeved with a copper sleeve, and the diameter of the first ejector rod and the second ejector rod is equal to the inner diameter of the copper sleeve.
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Description

Technical Field

[0001] The utility model relates to the field of bench equipment for part assembly, and particularly to a device for assembling a copper sleeve on a high-pressure shaft. Background Art

[0002] As is well known, an automotive electronic control system can ensure the overall safety of an automobile during its operation, which benefits from the close cooperation of numerous components within the automotive electronic control system. Among these, the high-pressure shaft for electronic control plays an irreplaceable and important role. During the production and assembly of the high-pressure shaft, one of the key steps is to fixedly embed several copper sleeves into the circular rings of the extension part of the high-pressure shaft. The above steps are often completed through a large amount of manual operations. The above-mentioned high-pressure shaft includes a shaft body, a first extension part welded to one side of the shaft body, and three second extension parts welded to the other side of the shaft body and distributed at intervals. The first extension part and the second extension parts are both provided with circular holes for assembling copper sleeves. Due to the special structure of the above-mentioned high-pressure shaft as a whole, this way of relying on manual assembly of copper sleeves has a significant drawback, that is, manual assembly of copper sleeves is time-consuming and laborious, and the efficiency of assembling copper sleeves is limited. Summary of the Utility Model

[0003] The main technical problem to be solved by the utility model is to provide a device for assembling a copper sleeve on a high-pressure shaft, which can improve the efficiency of assembling the copper sleeve.

[0004] To solve the above technical problems, the utility model provides a device for assembling a copper sleeve on a high-pressure shaft, including a workbench and a first limiting member, a first pushing assembly, a second limiting member, a second pushing assembly and a supporting assembly for fixing the high-pressure shaft arranged on the workbench; the supporting assembly is located between the first limiting member and the second limiting member;

[0005] The first limiting member has a first assembly groove for abutting against the first extension part; the first pushing assembly includes a first pusher and a first telescopic rod that can be telescoped left and right. One end of the first telescopic rod is connected to the first pusher, and a first ejector rod is arranged at the other end of the first telescopic rod; affected by the action of the first pusher, the first ejector rod of the first telescopic rod can extend into the first assembly groove;

[0006] On the side of the second limiting member close to the second pushing assembly, there is a second assembly groove for abutting against the second extension part; the second pushing assembly includes a second pusher and a second telescopic rod that can be telescoped left and right. One end of the second telescopic rod is connected to the second pusher, and a second ejector rod is arranged at the other end of the second telescopic rod; affected by the action of the second pusher, the second ejector rod of the second telescopic rod can extend into the second assembly groove;

[0007] The first ejector rod and the second ejector rod are used for sleeving a copper sleeve, and the diameters of the first ejector rod and the second ejector rod are equal to the inner diameter of the copper sleeve;

[0008] The first limiting member further includes a first positioning rod and a first through hole formed on one side of the first assembly groove; the first positioning rod is slidably connected in the first through hole, and the length of the first positioning rod is longer than the length of the first through hole; the cross section of the first positioning rod is adapted to the cross section of the circular hole of the first extension part.

[0009] In a preferred embodiment, the first limiting member further includes a second through hole, and the second through hole is coaxially arranged with the first through hole; the first ejector rod penetrates through the second through hole; the diameter of the second through hole is smaller than the outer diameter of the copper sleeve.

[0010] In a preferred embodiment, the second limiting member further includes a second positioning rod and a third through hole formed on one side of the second assembly groove, the second positioning rod is slidably connected in the third through hole, and the length of the second positioning rod is longer than the length of the third through hole; the cross section of the second positioning rod is adapted to the cross section of the circular hole of the second extension part.

[0011] In a preferred embodiment, the third through hole is coaxially arranged with the second ejector rod.

[0012] In a preferred embodiment, the support assembly includes a fixed block, a slide rail and a support block. The fixed block is located on one side of the first limiting member. One end of the fixed block is fixedly connected to the workbench, and the other end of the fixed block has a V-shaped groove for abutting against the high-pressure shaft. The slide rail is arranged along the length direction of the workbench. One end of the support block is slidably connected to the slide rail, and the other end of the support block has a V-shaped opening for abutting against the high-pressure shaft.

[0013] In a preferred embodiment, an electric control assembly is further arranged on the workbench; the electric control assembly has a first button for connecting to an external power supply, a second button for controlling the opening and closing of the first pusher, and a third button for controlling the opening and closing of the second pusher.

[0014] Compared with the prior art, the technical solution of the present utility model has the following beneficial effects:

[0015] 1. The utility model provides a device for assembling copper sleeves on a high-pressure shaft. The high-pressure shaft is fixed on the workbench through a support assembly. The first assembly groove of the first limiting member can abut against the first extension part of the high-pressure shaft. After a copper sleeve is sleeved on one end of the first ejector rod close to the first assembly groove, under the influence of the first pusher, the first ejector rod of the first telescopic rod moves towards the direction of the first assembly groove, that is, the first ejector rod sleeved with the copper sleeve moves towards the direction of the round hole of the first extension part, and the copper sleeve is embedded in the round hole of the first extension part. After the copper sleeve of the first extension part is assembled, the high-pressure shaft is taken away from the support assembly, and then the high-pressure shaft is reversed head to tail and placed and fixed on the support assembly again, so that the second extension part of the high-pressure shaft abuts against the second assembly groove of the second limiting member. After a copper sleeve is sleeved on one end of the second ejector rod close to the second assembly groove, under the influence of the second pusher, the second ejector rod of the second telescopic rod moves towards the direction of the second assembly groove, that is, the second ejector rod sleeved with the copper sleeve moves towards the direction of the round hole of the second extension part, and the copper sleeve is embedded in the round hole of the second extension part. The copper sleeve is pushed and embedded into the round holes of the two extension parts of the high-pressure shaft by two pushers and telescopic rods in sequence, completing the assembly operation of the copper sleeve, thus greatly improving the efficiency of assembling the copper sleeve.

[0016] 2. The utility model provides a device for assembling copper sleeves on a high-pressure shaft. By providing a first positioning rod and a second positioning rod to respectively position the first extension part and the second extension part of the high-pressure shaft, the accuracy of assembling the copper sleeve is improved. The round hole of the first extension part is aligned with the first through hole, and the first positioning rod slides out from the first through hole, and one end of the first positioning rod is embedded in the round hole of the first extension part of the high-pressure shaft to position the first extension part. When the first ejector rod moves to the inside of the round hole of the first extension part, the first ejector rod ejects the first positioning rod out of the round hole, and at the same time embeds the copper sleeve into the round hole of the first extension part; the round hole of the second extension part is aligned with the third through hole, and the second positioning rod slides out from the third through hole, and one end of the second positioning rod is embedded in the round hole of the second extension part of the high-pressure shaft to position the second extension part. When the second ejector rod moves to the inside of the round hole of the second extension part, the second ejector rod ejects the second positioning rod out of the round hole, and at the same time embeds the copper sleeve into the round hole of the second extension part. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is the structural diagram of the utility model;

[0018] Figure 2 is the structural diagram of the utility model from another angle;

[0019] Figure 3 is Figure 1 the partial enlarged schematic diagram at A in

[0020] Figure 4 the structural diagram of the high-pressure shaft;

[0021] In the figure: workbench 1, first limiting member 2, first assembly groove 21, first positioning rod 22, first through hole 23, second through hole 24, first pushing assembly 3, first pusher 31, first telescopic rod 32, first ejector rod 321, second limiting member 4, second assembly groove 41, second positioning rod 42, third through hole 43, second pushing assembly 5, second pusher 51, second telescopic rod 52, second ejector rod 521, support assembly 6, fixed block 61, V-shaped groove 611, slide rail 62, support block 63, cross bar 64, V-shaped opening 631, electric control assembly 7, first button 71, second button 72, third button 73, first extension 81, second extension 82, shaft body 83. Detailed implementation mode

[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention; obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.

[0023] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "top / bottom end", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0024] In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, the terms "installed", "provided with", "sheathed / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a wall-mounted connection, a detachable connection, or an integral connection, can be a mechanical connection, can be an electrical connection, can be directly connected, or can be indirectly connected through an intermediate medium, and can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0025] Refer to Figures 1 - 4, this embodiment provides a device for assembling a copper sleeve on a high-pressure shaft, including a workbench 1 and a first limiting member 2, a first pushing assembly 3, a second limiting member 4, a second pushing assembly 5 and a supporting assembly 6 for fixing the high-pressure shaft arranged on the workbench 1. The supporting assembly 6 is located between the first limiting member 2 and the second limiting member 4; the first limiting member 2 has a first assembly groove 21 for abutting against the first extension portion 81; the first pushing assembly 3 includes a first pusher 31 and a first telescopic rod 32 that can be telescoped left and right. One end of the first telescopic rod 32 is connected to the first pusher 31, and the other end of the first telescopic rod 32 is provided with a first ejector rod 321. The outer diameter of the first ejector rod 321 is smaller than the outer diameter of the first telescopic rod 32; affected by the action of the first pusher 31, the first ejector rod 321 of the first telescopic rod 32 can extend into the first assembly groove 21. One side of the second limiting member 4 close to the second pushing assembly 5 has a second assembly groove 41 for abutting against the second extension portion 82; the second pushing assembly 5 includes a second pusher 51 and a second telescopic rod 52 that can be telescoped left and right. One end of the second telescopic rod 52 is connected to the second pusher 51, and the other end of the second telescopic rod 52 is provided with a second ejector rod 521. The outer diameter of the second ejector rod 521 is smaller than the outer diameter of the second telescopic rod 52; affected by the action of the second pusher 51, the second ejector rod 521 of the second telescopic rod 52 can extend into the second assembly groove 41. The first ejector rod 321 and the second ejector rod 521 are used for sleeving the copper sleeve, and the diameters of the first ejector rod 321 and the second ejector rod 521 are equal to the inner diameter of the copper sleeve.

[0026] More specifically, in this embodiment, the device for assembling a copper sleeve on a high-pressure shaft includes a workbench 1 and a first limiting member 2, a first pushing assembly 3, a second limiting member 4, a second pushing assembly 5 and a supporting assembly 6 for fixing the high-pressure shaft arranged on the workbench 1.

[0027] The first limiting member 2 is provided with a first assembly groove 21. The first assembly groove 21 is used for abutting against the first extension portion 81 of the high-pressure shaft. The first limiting member 2 further includes a first positioning rod 22 and a first through hole 23 opened on one side of the first assembly groove 21. The first positioning rod 22 is slidably connected in the first through hole 23, and the length of the first positioning rod 22 is longer than the length of the first through hole 23. The cross section of the first positioning rod 22 is adapted to the cross section of the round hole of the first extension portion. Specifically, in this embodiment, the outer shape of the first positioning rod 22 is cylindrical and its cross section is circular. The first limiting member 2 further includes a second through hole 24, and the second through hole 24 is coaxially arranged with the first through hole 23.

[0028] The first pushing component 3 includes a first pusher 31 and a first telescopic rod 32 that can be extended and retracted left and right. One end of the first telescopic rod 32 is connected to the first pusher 31; affected by the action of the first pusher 31, the first ejector rod 321 of the first telescopic rod 32 can extend into the first assembly groove 21; to ensure that the first ejector rod 321 can reach the first assembly groove 21 directly and fix the copper sleeve in the round hole of the first extension part, therefore, the first ejector rod 321 penetrates through the second through hole 24.

[0029] The second limiting member 4 is provided with a second assembly groove 41. The second assembly groove 41 is used to abut against the second extension part 82 of the high-pressure shaft. The second limiting member 4 further includes a second positioning rod 42 and a third through hole 43 opened on one side of the second assembly groove 41. The second positioning rod 42 is slidably connected in the third through hole 43, and the length of the second positioning rod 42 is longer than the length of the third through hole 43. The cross section of the second positioning rod 42 is adapted to the cross section of the round hole of the second extension part 82. Specifically, in this embodiment, the outer shape of the second positioning rod 42 is cylindrical and its cross section is circular. Further, the third through hole 43 is coaxially arranged with the second ejector rod 521.

[0030] The second pushing component 5 is provided with a second pusher 51 and a second telescopic rod 52 that can be extended and retracted left and right. One end of the second telescopic rod 52 is connected to the second pusher 51; affected by the action of the second pusher 51, the second ejector rod 521 of the second telescopic rod 52 can extend into the second assembly groove 41.

[0031] It should be noted that, in order to facilitate the first ejector rod 321 and the second ejector rod 521 to sleeve the copper sleeve, the diameters of the first ejector rod 321 and the second ejector rod 521 are equal to the inner diameter of the copper sleeve. At the same time, in order to prevent the copper sleeve from getting stuck in the second through hole 24, the diameter of the second through hole 24 is smaller than the outer diameter of the copper sleeve.

[0032] Further, the support component 6 is arranged between the first limiting member 2 and the second limiting member 4. Specifically, the support component 6 includes a fixed block 61 arranged on one side of the first limiting member 2. One end of the fixed block 61 is fixedly connected to the workbench 1, and the other end has a V-shaped groove 611 for abutting against the shaft body 83 of the high-pressure shaft. According to the length of the high-pressure shaft, in this embodiment, two fixed blocks 61 are provided, and these two fixed blocks 61 are distributed at intervals front and back and are both located on one side of the first limiting member 2.

[0033] The support assembly 6 further includes a slide rail 62 and a support block 63. The slide rail 62 is arranged along the length direction of the second ejector rod 521. One end of the support block 63 is slidably connected to the slide rail 62, and the other end of the support block 63 has a V-shaped opening 631 for abutting against the shaft body 83 of the high-pressure shaft. In this embodiment, two support blocks 63 are provided, and the two support blocks 63 are connected by a cross bar 64.

[0034] In this embodiment, the device for assembling a copper sleeve on a high-pressure shaft further includes an electric control assembly 7 arranged on the workbench 1. The electric control assembly 7 has a first button 71 for connecting to an external power supply, a second button 72 for controlling the opening and closing of the first pusher 31, and a third button 73 for controlling the opening and closing of the second pusher 51.

[0035] It should be noted that, in this embodiment, the first pusher 31 and the second pusher 51 are preferably hydraulic cylinders. Since hydraulic cylinders are commonly used technical means in the field of part assembly bench equipment, the hydraulic cylinders belong to the prior art and will not be described in detail in this article.

[0036] It should be emphasized that, in this embodiment, the basic working principle of the device for assembling a copper sleeve on a high-pressure shaft is as follows: In this embodiment, the device for assembling a copper sleeve on a high-pressure shaft fixes the high-pressure shaft on the workbench 1 through the fixing block 61 of the support assembly 6. The first assembly groove 21 of the first limiting member 2 can abut against the first extension portion 81 of the high-pressure shaft, and the round hole of the first extension portion 81 is aligned with the first through hole 23. The first positioning rod 22 slides out from the first through hole 23, and one end of the first positioning rod 22 is embedded in the round hole of the first extension portion 81 of the high-pressure shaft to position the first extension portion 81. One end of the first ejector rod 321 close to the first assembly groove 21 is sleeved with a copper sleeve, and then the user presses the second button 72, and the first pusher 31 is turned on. Affected by the action of the first pusher 31, the first ejector rod 321 moves towards the round hole of the first extension portion 81. Since the first through hole 23 and the second through hole 24 are coaxially arranged, the first ejector rod 321 ejects the first positioning rod 22 out of the round hole of the first extension portion 81 and at the same time fixes the copper sleeve in the round hole of the first extension portion 81, completing the assembly of the copper sleeve in the round hole of the first extension portion 81. Then the first ejector rod 321 moves away from the round hole of the first extension portion 81, and then the first pusher 31 is turned off. It should be noted that since there is only one round hole in the first extension portion 81 of the high-pressure shaft, it is only necessary to sleeve the copper sleeve once, and then perform the assembly operation of the copper sleeve in the round hole of the second extension portion 82.

[0037] After the bronze bushing of the first extension part 81 is assembled, the high-pressure shaft is transferred from the fixed block 61 and placed on the support block 63 for fixation. Then, the second extension part 82 of the high-pressure shaft is abutted against the second assembly groove 41 of the second limiting member 4, and the round hole of the second extension part 82 is aligned with the third through hole 43. The second positioning rod 42 slides out from the third through hole 43, and one end of the second positioning rod 42 is embedded in the round hole of the second extension part 82 of the high-pressure shaft to position the second extension part 82. One end of the second ejector rod 521 close to the second assembly groove 41 is sleeved with a bronze bushing. Then, the user presses the third button 73, and the second pusher 51 is activated. The second pusher 51 drives the second ejector rod 521 to move towards the direction of the round hole of the second extension part 82. Since the third through hole 43 and the second ejector rod 521 are coaxially arranged, the second ejector rod 521 ejects the second positioning rod 42 out of the round hole of the second extension part, and at the same time fixes the bronze bushing in the round hole of the second extension part 82. Then, the second ejector rod 521 moves away from the round hole of the second extension part 82, and then the second pusher 51 is closed. In this embodiment, since the high-pressure shaft has three second extension parts 82, that is, there are three round holes that need to be assembled with bronze bushings correspondingly. Through the above operations, after assembling the round hole of one of the second extension parts 82, the other two round holes are assembled in sequence. The specific operation is that after assembling one of the round holes, the second extension part 82 of the high-pressure shaft with the assembled bronze bushing is moved away from the second assembly groove 41. By sliding the support block 63 on the slide rail 62, the high-pressure shaft is moved left and right so that the other second extension parts 82 are abutted against the second assembly groove 41, and the assembly of the bronze bushing is completed through the above operations. The user controls the first pusher 31 and the second pusher 51 to embed the bronze bushing into the corresponding round hole respectively by pressing the second button 72 and the third button 73, and the assembly operation of the bronze bushing is completed, which greatly improves the efficiency of assembling the bronze bushing.

[0038] As mentioned above, the above is only the preferred specific embodiment of the present invention, but the design concept of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, making non-substantive modifications to the present invention using this concept, shall fall within the scope of infringement of the protection of the present invention.

Claims

1. A device for assembling a copper sleeve for a high-pressure shaft, characterized in that: It comprises a workbench and a first limiter, a first pushing assembly, a second limiter, a second pushing assembly and a supporting assembly for fixing a high-pressure shaft arranged on the workbench; the supporting assembly is located between the first limiter and the second limiter; The first stopper has a first assembly groove for abutting against the first extension portion; the first pushing assembly includes a first pusher and a first telescopic rod that can be telescoped left and right, one end of the first telescopic rod is connected to the first pusher, and the other end of the first telescopic rod is provided with a first push rod; under the influence of the first pusher, the first push rod of the first telescopic rod can be extended into the first assembly groove; The second stopper has a second assembly groove for abutting the second extension portion on one side thereof close to the second pushing assembly; the second pushing assembly includes a second pusher and a second telescopic rod that can be telescoped left and right, one end of the second telescopic rod is connected to the second pusher, and the other end of the second telescopic rod is provided with a second push rod; under the influence of the second pusher, the second push rod of the second telescopic rod can be extended into the second assembly groove; The first push rod and the second push rod are used for sleeve connection with the copper sleeve, and the diameters of the first push rod and the second push rod are equal to the inner diameter of the copper sleeve; The first limiting member also includes a first positioning rod and a first through hole opened on one side of the first assembly groove; the first positioning rod is slidably connected in the first through hole, and the length of the first positioning rod is longer than the length of the first through hole; the cross-section of the first positioning rod is adapted to the cross-section of the circular hole of the first extension part.

2. The device for assembling a copper sleeve of a high-pressure shaft according to claim 1, characterized in that: The first position-limiting member further includes a second through hole, which is coaxially arranged with the first through hole; the first push rod passes through the second through hole; and the diameter of the second through hole is smaller than the outer diameter of the copper sleeve.

3. The device for assembling a copper sleeve of a high-pressure shaft according to claim 1, characterized in that: The second limiting member also includes a second positioning rod and a third through hole opened on one side of the second assembly groove, the second positioning rod is slidably connected in the third through hole, and the length of the second positioning rod is longer than the length of the third through hole; the cross-section of the second positioning rod is adapted to the cross-section of the circular hole of the second extension part.

4. The device for assembling a copper sleeve of a high-pressure shaft according to claim 3, characterized in that: The third through hole is coaxially arranged with the second push rod.

5. The device for assembling a copper sleeve for a high-pressure shaft according to claim 1, characterized in that: The support assembly includes a fixed block, a slide rail and a support block. The fixed block is located on one side of the first limit member. One end of the fixed block is fixedly connected to the workbench, and the other end of the fixed block has a V-shaped groove for abutting the high-pressure shaft. The slide rail is arranged along the length direction of the workbench, one end of the support block is slidably connected to the slide rail, and the other end of the support block has a V-shaped opening for abutting the high-pressure shaft.

6. The device for assembling a copper sleeve for a high-pressure shaft according to claim 1, characterized in that: It also includes an electric control component arranged on the workbench; the electric control component has a first button for connecting to an external power source, a second button for controlling the opening and closing of the first pusher, and a third button for controlling the opening and closing of the second pusher.