Separating type cooling skimmer
By designing a separate cooling skimmer, using the combined structure of the frame, slag stopper and slag block, the problems of short service life and complex replacement of traditional skimmers are solved, achieving the effect of simplicity of replacement and extended service life.
Patent Information
- Application Number
- CN202422159622.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-09-03
AI Technical Summary
The structure of traditional skimmers is fixed and has a large size, which increases the difficulty of manufacturing and installation, has a short service life, and requires frequent replacement, which affects the normal production of the blast furnace.
A separate cooling skimmer is designed, including a frame stuck to the main groove. One side of the frame is provided with a slag stop plate for preliminary slag stop. A slag block for secondary slag stop plate is stuck inside the frame, and a cooling plate for cooling is provided inside the slag block.
By changing the slag pad and slag block, the replacement process is simplified, the service life is extended, and the instability and uncertainty to blast furnace production is reduced.
Smart Images

Figure CN222975209U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of skimmers, and particularly relates to a separable cooling skimmer. Background Art
[0002] In the production process of an ironmaking blast furnace, as a key device for the front-of-furnace operation, the skimmer undertakes the important task of effectively separating molten iron from molten slag. However, the design of traditional skimmers often has limitations such as fixed structure and large size. These characteristics not only increase the manufacturing and installation difficulties of the skimmer, but also pose higher requirements for its baking preparation process. Since the skimmer is directly exposed to a high-temperature and high-scouring environment, its service life is often much lower than that of the main trough of the blast furnace, which leads to frequent replacement requirements and thus has an adverse impact on the normal production operation of the blast furnace;
[0003] When the skimmer needs to be replaced when its service life expires, since the skimmer needs to perform slag blocking operation, the main trough often needs to be temporarily stopped from being used. This not only interrupts the continuous tapping operation of the blast furnace, but also may have an adverse impact on the furnace condition and temperature control of the blast furnace. In addition, due to the large volume of the skimmer, its replacement process is complex and time-consuming, further exacerbating the instability and uncertainty of blast furnace production.
[0004] Therefore, a separable cooling skimmer is needed to overcome the occurrence of the above problems. Summary of the Utility Model
[0005] In order to solve the above problems, the embodiment of the utility model provides a separable cooling skimmer, achieving the purpose of solving the problems raised in the background art.
[0006] The embodiment of the utility model specifically adopts the following technical solutions to achieve the above purpose: A separable cooling skimmer, comprising a frame clamped on the main trough, a slag blocking plate for preliminary slag blocking is arranged on one side of the frame, a skimming block for secondary slag blocking is clamped inside the frame, and a cooling plate for cooling the skimming block is arranged inside the skimming block.
[0007] As a further improvement of the above technical solution:
[0008] A clamping groove is opened inside the main trough, and the frame is arranged inside the clamping groove.
[0009] A cavity for accommodating the slag blocking plate is arranged between the frame and the clamping groove.
[0010] An inclined groove one is arranged on the side of the slag blocking plate close to the frame, and an inclined groove two is arranged on the side of the frame close to the slag blocking plate.
[0011] A wedge-shaped groove for accommodating the skimming block is arranged inside the frame.
[0012] A groove for accommodating a cooling plate is formed inside the slag skimming block.
[0013] Lifting rings are fixedly connected to the top of the slag baffle, the top of the slag skimming block, and the top of the cooling plate.
[0014] The beneficial effects of the embodiments of the present utility model are as follows:
[0015] During actual use, when the slag skimmer needs to be replaced, it is mainly necessary to replace the slag baffle and the slag skimming block; firstly, the volumes of the slag baffle and the slag skimming block are smaller than those of traditional slag skimmers, which is convenient for replacement; at the same time, since both the slag baffle and the slag skimming block can perform slag blocking operations, when one of the slag baffle and the slag skimming block is replaced, the normal slag blocking operation of the slag skimmer will not be affected. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic structural diagram of the first perspective of the present utility model;
[0017] Figure 2 is a schematic structural diagram of the second perspective of the present utility model;
[0018] Figure 3 is a schematic cross-sectional view of the present utility model.
[0019] In the figure: 1, frame; 2, main trough; 3, slag baffle; 4, slag skimming block; 5, cooling plate; 6, card slot; 7, cavity; 8, first inclined groove; 9, second inclined groove; 10, wedge-shaped groove; 11, groove; 12, lifting ring. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0020] The preferred embodiments of the present utility model will be described below with reference to the accompanying drawings. Those skilled in the art should understand that these embodiments are only used to explain the technical principle of the present utility model and are not intended to limit the protection scope of the present utility model.
[0021] See Figures 1 to 3 , the embodiments of the present utility model disclose a separable cooling slag skimmer, including a frame 1 clamped on the main trough 2, a slag baffle 3 for preliminary slag blocking is arranged on one side of the frame 1, a slag skimming block 4 for secondary slag blocking is clamped inside the frame 1, and a cooling plate 5 for cooling the slag skimming block 4 is arranged inside the slag skimming block 4;
[0022] During actual use, when the slag skimmer needs to be replaced, it is mainly necessary to replace the slag baffle 3 and the slag skimming block 4; firstly, the volumes of the slag baffle 3 and the slag skimming block 4 are smaller than those of traditional slag skimmers, which is convenient for replacement; at the same time, since both the slag baffle 3 and the slag skimming block 4 can perform slag blocking operations, when one of the slag baffle 3 and the slag skimming block 4 is replaced, the normal slag blocking operation of the slag skimmer will not be affected;
[0023] The severely damaged part of the skimmer is the iron-facing surface, that is, the surface facing the direction of the iron flow. This part has to withstand the physical scouring and chemical erosion of the slag-iron mixed flow. The slag baffle 3 can resist the erosion of this part, and at the same time, the slag baffle 3 can be replaced separately. As the groove of the main trough 2 expands and the slag-iron liquid level drops, the skimming block 4 can achieve secondary slag blocking and can also be replaced separately when it is severely eroded. The cooling plate 5 inside the skimming block 4 is at the most central part, which is safe and reliable. By cooling, the reaction temperature at the erosion interface of the skimming block 4 is reduced, and the reaction activity is decreased, which means that the erosion rate of the skimming block 4 drops, thereby prolonging the service life; the cooling plate 5 is a water-cooled plate, which belongs to a mature technology, so the specific structure of the cooling plate 5 will not be described further.
[0024] As a further description of the present application:
[0025] A clamping groove 6 is formed inside the main trough 2, and the frame 1 is arranged inside the clamping groove 6. When installing the frame 1 on the main trough 2, only need to snap the frame 1 into the clamping groove 6, and the installation is relatively convenient.
[0026] As a further description of the present application:
[0027] A cavity 7 for accommodating the slag baffle 3 is arranged between the frame 1 and the clamping groove 6. After the frame 1 is fixed inside the clamping groove 6, a cavity 7 for placing the slag baffle 3 is formed between the frame 1 and the clamping groove 6.
[0028] As a further description of the present application:
[0029] A first inclined groove 8 is arranged on one side of the slag baffle 3 close to the frame 1, and a second inclined groove 9 is arranged on one side of the frame 1 close to the slag baffle 3; through the first inclined groove 8 and the second inclined groove 9, it is convenient to place the slag baffle 3 into the cavity 7.
[0030] As a further description of the present application:
[0031] A wedge-shaped groove 10 for accommodating the skimming block 4 is arranged inside the frame 1. The skimming block 4 can be fixed through the wedge-shaped groove 10, and the skimming block 4 can be fixed directly by inserting it into the wedge-shaped groove 10.
[0032] As a further description of the present application:
[0033] A groove 11 for accommodating the cooling plate 5 is formed inside the skimming block 4, and the cooling plate 5 can be installed inside the groove 11. When replacing the skimming block 4, the cooling plate 5 can be taken out without replacing the cooling plate 5.
[0034] As a further description of the present application:
[0035] At the top of the slag baffle 3, the top of the slag skimming block 4, and the top of the cooling plate 5, there are lifting rings 12 fixedly connected. Through the lifting rings 12, it is convenient to hoist the slag baffle 3, the slag skimming block 4, and the cooling plate 5.
[0036] It should be noted that in the description of the present utility model, the terms indicating directions or positional relationships such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings. This is only for the convenience of description and does not indicate or imply that the device or component must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0037] In addition, it should also be noted that in the description of the present utility model, unless otherwise clearly specified and defined, the terms "installation", "connection", "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those skilled in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0038] The term "comprising" or any other similar term is intended to cover non-exclusive inclusion, so that a process, article, or device / equipment including a series of elements not only includes those elements but also includes other elements not explicitly listed, or also includes the elements inherent in these processes, articles, or devices / equipment.
[0039] So far, the technical solution of the present utility model has been described in combination with the preferred embodiments shown in the drawings. However, it is easy for those skilled in the art to understand that the protection scope of the present utility model is obviously not limited to these specific embodiments. Without departing from the principle of the present utility model, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will fall within the protection scope of the present utility model.
Claims
1. A separate cooling skimmer, characterized in that: The invention comprises a frame (1) clamped on a main groove (2), a slag blocking plate (3) for primary slag blocking being arranged on one side of the frame (1), a slag skimming block (4) for secondary slag blocking being clamped inside the frame (1), and a cooling plate (5) for cooling the slag skimming block (4) being arranged inside the slag skimming block (4).
2. The separate cooling skimmer according to claim 1, characterized in that: A clamping groove (6) is provided inside the main groove (2), and the frame (1) is arranged inside the clamping groove (6).
3. The separate cooling skimmer according to claim 2, characterized in that: A cavity (7) for accommodating the slag blocking plate (3) is provided between the frame (1) and the clamping groove (6).
4. The separate cooling skimmer according to claim 3, characterized in that: A first inclined groove (8) is provided on one side of the slag blocking plate (3) close to the frame (1), and a second inclined groove (9) is provided on one side of the frame (1) close to the slag blocking plate (3).
5. The separate cooling skimmer according to claim 1, characterized in that: The frame (1) is provided with a wedge-shaped groove (10) inside for accommodating a skimming block (4).
6. The separate cooling skimmer according to claim 1, characterized in that: A groove (11) for accommodating a cooling plate (5) is provided inside the skimming block (4).
7. The separate cooling skimmer according to claim 1, characterized in that: The top of the slag baffle plate (3), the top of the slag skimming block (4) and the top of the cooling plate (5) are all fixedly connected with a lifting ring (12).