Plug-in vibrator for building construction
By designing an insert vibrator with track grooves, cross frames, intermediate frames and moving boxes, the problems of inconvenient movement and crushing structure of the vibrator in the prior art are solved, and the flexible movement of the vibrator and the improvement of construction efficiency are achieved.
Patent Information
- Application Number
- CN202422011517.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-19
AI Technical Summary
The existing plug-in vibrator is difficult to move flexibly during construction, easily crushing the steel frame, affecting structural stability, and inconvenient operation, which is time-consuming and labor-intensive.
An insert vibrator including a track groove, a horizontal frame, an intermediate frame and a moving box is designed. It is connected to the construction outer frame through a fixing ring, and the screw and slide are driven by the first and second driving motors to achieve flexible movement of the vibrator in the horizontal and vertical directions, and avoid manual hand-held movement.
The flexible movement of the vibrator is achieved, which avoids rolling on the concrete surface and steel frame, improves construction efficiency and safety, and protects the building structure.
Smart Images

Figure CN222976421U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vibrators, and specifically, to an insertion vibrator for building construction. Background Technique
[0002] A concrete vibrator is a machine that, with the aid of power, uses a certain device as a vibration source to generate frequency vibrations and transmits these frequency vibrations to the concrete to make it dense. The concrete poured into the formwork must be reasonably vibrated. The purpose is to reduce the friction and adhesion between the concrete particles, so that under the action of its own gravity, the particles can fill the gaps between them by themselves, expel the air inside the concrete, and prevent air holes from forming in the members after setting, ensuring that the surface of the members is smooth and flat without pockmarks. After the reinforced concrete members are vibrated after pouring the formwork, the bonding force between the steel bars and the concrete can also be significantly improved, ensuring and enhancing the strength of the concrete. The role of vibration is not limited to ensuring the quality of the members. It is also of great significance for improving working conditions, shortening the setting time of concrete, increasing the turnover rate of formwork use, and accelerating the construction progress. Therefore, concrete vibration is an important link in concrete construction.
[0003] After retrieval, it is found that the publication number is CN220522014U, and the name is an insertion vibrator for building construction. This application points out that in the existing public technology, the publication number is CN217734918U, a rotary insertion vibrator has problems such as not being able to well control the insertion depth of the vibrating rod, being prone to contact with the anchor, not being easy to ensure the quality of concrete pouring, and when constructing, there are many positions that need to be vibrated, and it is necessary for personnel to manually pick up the vibrator to move it frequently, which is time-consuming and laborious. Moreover, when the position to be vibrated is relatively high, personnel also need to move up and down accordingly, which is not flexible and convenient. It adopts universal wheels, a first braking motor, and a second braking motor. In the actual use process, the device can be flexibly moved through the movement of the universal wheels, which is convenient for use at different positions and improves the flexibility of movement. Then, after moving in place, the height of the moving plate can be adjusted through the operation of the first braking motor, so that the device can adapt to the vibrating requirements of different working heights without the need for manual climbing up and down. Then, through the operation of the second braking motor, the rotating shaft can be driven to rotate, thereby adjusting the working position of the vibrating rod. At the same time, through the telescoping of the electric telescopic rod, the working height of the vibrating rod can be adjusted to adapt to the vibrating requirements of different depths, having the advantages of labor-saving operation, high flexibility, and convenient adjustment. However, during the actual process of pouring concrete, the steel bar framework of the building has been tied in place, and the universal wheels cannot move on the steel bar framework. At the same time, the universal wheels will also cause rolling on the steel bar framework, resulting in dislocation and deformation of the steel bar framework, affecting the stability of the structure. When pouring the floor slab, the poured floor slab will also produce concrete disturbance and deformation after being rolled, which is not only difficult to implement but also causes structural problems, not being convenient to use and not being safe and reliable enough, and further improvements can be made.
[0004] In response to the problems in the related technology, no effective solution has been proposed yet. Utility Model Content
[0005] (1) Technical Problems to be Solved
[0006] In view of the deficiencies of the prior art, the present utility model provides an insertion vibrator for building construction, which has the advantages of flexible and convenient use and protecting the building structure, thereby solving the problems in the above background technology.
[0007] (2) Technical Solutions
[0008] To achieve the advantages of flexible and convenient use and protecting the building structure, the specific technical solutions adopted by the present utility model are as follows:
[0009] An insertion vibrator for building construction, comprising a track groove and a cross frame. A fixing ring is fixedly installed on one surface of the track groove, and a slider is slidably connected inside the track groove. One end of the track groove is fixedly connected with a first driving motor. The output end of the first driving motor is equipped with a screw rod, and the screw rod is rotationally connected with the track groove through a bearing. The screw rod penetrates through the slider and is threadedly connected with the slider. One end of the slider is integrally connected with a cross frame, and the cross frame is fixedly connected with an intermediate frame through a docking bolt. A moving box is sleeved outside the intermediate frame. A hoist is fixedly installed on the bottom surface of the moving box through a lifting frame. One end of the top surface of the lifting frame is fixedly installed with a vibrator drive, and the vibrator drive is connected with a vibrating rod through a vibrator connecting cable. The output end of the hoist is equipped with a lifting rope, and the other end of the lifting rope is fixedly connected with the tail of the vibrating rod. A driving roller is rotationally connected inside the moving box, and the driving roller is in rolling contact with the top surfaces of the intermediate frame and the cross frame. A second driving motor is fixedly installed on the front facade of the moving box, and the output end of the second driving motor is fixedly connected with one end of the roller shaft of the driving roller.
[0010] Further, there are two first driving motors, and the first driving motors operate synchronously through a synchronous controller.
[0011] Further, one end of the fixing ring is hinged through a hinge, and the other end of the fixing ring is fixedly connected through a fixing bolt.
[0012] Further, there are multiple groups of fixing rings, and the inner diameter of the fixing ring matches the outer diameter of the horizontal frame steel pipe of the building exterior scaffolding.
[0013] Further, wheel grooves are provided on the top surfaces of both the cross frame and the intermediate frame, and two groups of wheel grooves are arranged in parallel.
[0014] Further, a support wheel is fixedly installed on the inner top surface of the moving box, and the support wheel is inserted into the wheel groove and is in rolling contact with the wheel groove.
[0015] Further, a battery box is fixedly installed on the top surface of the moving box, and a storage battery is fixedly installed inside the battery box. The output end of the storage battery is electrically connected to the input end of the second driving motor.
[0016] Further, ear plates are integrally connected to both ends of the intermediate frame and one end of the cross frame, and the docking bolt penetrates through the ear plates and is fixedly connected with the ear plates.
[0017] (III) Beneficial effects
[0018] Compared with the prior art, the present utility model provides an insertion vibrator for building construction, which has the following beneficial effects:
[0019] (1). The utility model adopts a track groove, a cross frame, an intermediate frame and a moving box. The track groove is fixedly connected with the cross bar of the construction outer frame through a fixing ring. The intermediate frame is fixedly connected with the cross frame through a docking bolt. The moving box moves along the intermediate frame and the cross frame to move the vibrating rod to different positions. At the same time, the first driving motor drives the screw rod to rotate, and then drives the slider and the cross frame to move along the track groove, and then drives the vibrating rod to move randomly in the horizontal direction. The winch pulls the vibrating rod up and down through a suspension rope and inserts it into the concrete for vibration, so as to drive the vibrating rod to move randomly in the horizontal and vertical directions, saving the trouble of manual holding and moving. And this device is higher than the concrete casting surface, will not disturb the concrete surface, nor will it roll over the steel bars, making the movement more convenient while protecting the building structure, improving the work efficiency and being safer and more convenient to use.
[0020] (2). The utility model adopts a spliceable intermediate frame, which can be reasonably increased or decreased according to the length of the building, so as to extend the total length and match the casting of buildings with different lengths, improving the flexibility of use. At the same time, one end of the fixing ring is engaged through a hinge, and the other end is fixedly connected through a fixing bolt, which is convenient for disassembly and movement and changing the fixing position, further improving the flexibility of use. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required to be used in the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0022] Figure 1 is a schematic structural diagram of an insertion vibrator for building construction proposed by the present invention;
[0023] Figure 2 is a front view of an insertion vibrator for building construction proposed by the present invention;
[0024] Figure 3 is a schematic connection diagram of a track groove and a cross frame proposed by the present invention;
[0025] Figure 4 is a schematic external structure diagram of a moving box proposed by the present invention.
[0026] In the figure:
[0027] 1. Track groove; 2. Horizontal frame; 3. Slide block; 4. Screw rod; 5. Fixed ring; 6. Intermediate frame; 7. Ear plate; 8. Lifting frame; 9. Winch; 10. Vibrator drive; 11. Suspension rope; 12. Vibrator connection cable; 13. Vibrating rod; 14. Moving box; 15. Battery box; 16. Driving roller; 17. Storage battery; 18. Support wheel; 19. First driving motor; 20. Second driving motor; 21. Docking bolt; 22. Wheel groove. Detailed implementation manners
[0028] To further illustrate each embodiment, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. They are mainly used to illustrate the embodiments and can be combined with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those of ordinary skill in the art should be able to understand other possible implementation manners and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.
[0029] According to an embodiment of the present invention, a plug-in vibrator for building construction is provided.
[0030] Now, the present invention will be further described in combination with the accompanying drawings and specific implementation manners, as Figures 1-4As shown in the figure, an insertion vibrator for building construction according to an embodiment of the present utility model includes a track groove 1 and a cross frame 2. A fixed ring 5 is fixedly installed on one surface of the track groove 1, and a slider 3 is slidably connected inside the track groove 1. The inner wall of the track groove 1 is polished. One end of the track groove 1 is fixedly connected to a first drive motor 19. The output end of the first drive motor 19 is provided with a screw rod 4, and the screw rod 4 is rotationally connected to the track groove 1 through a bearing. The screw rod 4 passes through the slider 3 and is threadedly connected to the slider 3, which is a common drive structure. One end of the slider 3 is integrally connected to the cross frame 2, and the cross frame 2 is fixedly connected to an intermediate frame 6 through a docking bolt 21. The outside of the intermediate frame 6 is sleeved with a moving box 14. A winch 9 is fixedly installed on the bottom surface of the moving box 14 through a hoisting frame 8. One end of the hoisting frame 8 is fixedly installed with a vibrator drive 10, and the vibrator drive 10 is connected to a vibrating rod 13 through a vibrator connecting cable 12, which is a common device and will not be elaborated here. The output end of the winch 9 is provided with a lifting rope 11, and the other end of the lifting rope 11 is fixedly connected to the tail of the vibrating rod 13. A drive roller 16 is rotationally connected inside the moving box 14, and the drive roller 16 is in rolling contact with the top surfaces of the intermediate frame 6 and the cross frame 2. A second drive motor 20 is fixedly installed on the front surface of the moving box 14, and the output end of the second drive motor 20 is fixedly connected to one end of the roller shaft of the drive roller 16. The track groove 1 is fixedly connected to the construction outer frame cross bar through the fixed ring 5. The intermediate frame 6 is fixedly connected to the cross frame 2 through the docking bolt 21. The moving box 14 moves along the intermediate frame 6 and the cross frame 2 to move the vibrating rod 13 to different positions. At the same time, the first drive motor 19 drives the screw rod 4 to rotate, thereby driving the slider 3 and the cross frame 2 to move along the track groove 1, and then driving the vibrating rod 13 to move randomly in the horizontal direction. The winch 9 pulls the vibrating rod 13 up and down through the lifting rope 11 and inserts it into the concrete for vibration, so as to drive the vibrating rod 13 to move randomly in the horizontal and vertical directions, saving the trouble of manual hand-held movement. And this device is higher than the concrete casting surface, will not disturb the concrete surface, nor will it crush the steel bars. It is more convenient to move while protecting the building structure, improving the work efficiency and being safer and more convenient to use.
[0031] In one embodiment, two first drive motors 19 are arranged, and the first drive motors 19 operate synchronously through a synchronous controller, which is convenient for the stable movement of the cross frame 2.
[0032] In one embodiment, one end of the fixing ring 5 is hinged by a hinge, and the other end of the fixing ring 5 is fixedly connected by a fixing bolt. Among them, multiple groups of fixing rings 5 are arranged, and the inner diameter of the fixing ring 5 matches the outer diameter of the steel pipe of the horizontal frame 2 of the building external scaffolding, facilitating fixation with the horizontal scaffolding steel pipe. The middle frame 6 can be reasonably increased or decreased according to the building length, thereby extending the total length to match the casting of buildings with different lengths, improving the flexibility of use. At the same time, one end of the fixing ring 5 is engaged by a hinge, and the other end is fixedly connected by a fixing bolt, which is convenient for disassembly and movement and changing the fixing position, further improving the flexibility of use.
[0033] In one embodiment, wheel grooves 22 are formed on the top surfaces of both the horizontal frame 2 and the middle frame 6, and two groups of wheel grooves 22 are arranged in parallel. Among them, a support wheel 18 is fixedly installed on the inner top surface of the moving box 14, and the support wheel 18 is inserted into the wheel groove 22 and is in rolling contact with the wheel groove 22. The support wheel 18 plays a supporting role, and the wheel groove 22 guides the support wheel 18 to facilitate the stable movement of the support wheel 18.
[0034] In one embodiment, a battery box 15 is fixedly installed on the top surface of the moving box 14, and a storage battery 17 is fixedly installed inside the battery box 15. And the output end of the storage battery 17 is electrically connected to the input end of the second driving motor 20, which is a common power supply structure and will not be elaborated here.
[0035] In one embodiment, ear plates 7 are integrally connected to both ends of the middle frame 6 and one end of the horizontal frame 2. The docking bolt 21 passes through the ear plate 7 and is fixedly connected to the ear plate 7, which is a common installation structure and will not be elaborated here.
[0036] Working principle:
[0037] The track groove 1 is fixedly connected to the construction outer frame cross bar through the fixing ring 5. The middle frame 6 is fixedly connected to the horizontal frame 2 through the docking bolt 21. The moving box 14 moves along the middle frame 6 and the horizontal frame 2 to move the vibrating rod 13 to different positions. At the same time, the first driving motor 19 drives the screw rod 4 to rotate, thereby driving the slider 3 and the horizontal frame 2 to move along the track groove 1, and further driving the vibrating rod 13 to move arbitrarily in the horizontal direction. The winch 9 pulls the vibrating rod 13 up and down through the lifting rope 11 and inserts it into the concrete for vibration, thereby driving the vibrating rod 13 to move arbitrarily in the horizontal and vertical directions, saving the trouble of manual hand-held movement. And this device is higher than the concrete casting surface, will not disturb the concrete surface, nor will it crush the steel bars. It is more convenient to move while protecting the building structure, improving the work efficiency and being safer and more convenient to use. At the same time, the middle frame 6 can be reasonably increased or decreased according to the building length, thereby extending the total length to match the casting of buildings with different lengths, improving the flexibility of use. At the same time, one end of the fixing ring 5 is engaged by a hinge, and the other end is fixedly connected by a fixing bolt, which is convenient for disassembly and movement and changing the fixing position, further improving the flexibility of use.
[0038] In the present utility model, unless otherwise clearly defined and limited, terms such as "installation", "setting", "connection", "fixation", "swivel connection" and the like shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two components or the interaction relationship between two components. Unless otherwise clearly defined, for those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0039] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. An insertion vibrator for building construction, characterized in that: The invention comprises a track groove (1) and a cross frame (2), wherein a fixing ring (5) is fixedly installed on one side surface of the track groove (1), a slider (3) is slidably connected inside the track groove (1), and one end of the track groove (1) is fixedly connected to a first drive motor (19), a screw rod (4) is installed at the output end of the first drive motor (19), and the screw rod (4) is rotatably connected to the track groove (1) through a bearing, and the screw rod (4) passes through the slider (3) and is threadedly connected to the slider (3), one end of the slider (3) is integrally connected to the cross frame (2), and the cross frame (2) is fixedly connected to the intermediate frame (6) through a docking bolt (21), and a moving box (14) is sleeved on the outer side of the intermediate frame (6), and the bottom surface of the moving box (14) A winch (9) is fixedly installed via a hoisting frame (8), and a vibrator drive (10) is fixedly installed on the top surface of one end of the hoisting frame (8), and the vibrator drive (10) is connected to a vibrating rod (13) via a vibrator connecting cable (12); a suspension rope (11) is installed at the output end of the winch (9), and the other end of the suspension rope (11) is fixedly connected to the tail of the vibrating rod (13); a driving roller (16) is rotatably connected inside the moving box (14), and the driving roller (16) rolls against the top surfaces of the intermediate frame (6) and the horizontal frame (2); a second driving motor (20) is fixedly installed on the front surface of the moving box (14), and the output end of the second driving motor (20) is fixedly connected to one end of the roller shaft of the driving roller (16).
2. The insertion vibrator for construction according to claim 1, characterized in that: Two first drive motors (19) are arranged, and the first drive motors (19) are synchronously operated through a synchronous controller.
3. The insertion vibrator for construction according to claim 1, characterized in that: One end of the fixing ring (5) is hinged by a hinge, and the other end of the fixing ring (5) is fixedly connected by a fixing bolt.
4. The insertion vibrator for construction according to claim 1, characterized in that: The fixing rings (5) are arranged in multiple groups, and the inner diameter of the fixing rings (5) matches the outer diameter of the steel pipe of the building external scaffolding cross frame (2).
5. The insertion vibrator for construction according to claim 1, characterized in that: The top surfaces of the cross frame (2) and the middle frame (6) are both provided with wheel grooves (22), and two groups of wheel grooves (22) are arranged in parallel.
6. An insertion vibrator for construction according to claim 5, characterized in that: A support wheel (18) is fixedly mounted on the inner top surface of the moving box (14), and the support wheel (18) is inserted into the wheel groove (22) and rolls against the wheel groove (22).
7. The insertion vibrator for construction according to claim 1, characterized in that: A battery box (15) is fixedly mounted on the top surface of the mobile box (14), and a storage battery (17) is fixedly mounted inside the battery box (15), and an output end of the storage battery (17) is electrically connected to an input end of the second drive motor (20).
8. The insertion vibrator for construction according to claim 1, characterized in that: Both ends of the intermediate frame (6) and one end of the cross frame (2) are integrally connected with ear plates (7), and the butt bolts (21) penetrate the ear plates (7) and are fixedly connected to the ear plates (7).
Citation Information
Patent Citations
Rotary insertion vibrator
CN217734918U
Plug-in vibrator for building construction
CN220522014U