Pipeline detection robot putting equipment
By designing a system including a delivery platform, a delivery mechanism, a lifting mechanism, a locking mechanism and an auxiliary alignment component, the problem of low oil residue and delivery efficiency during the delivery of the oil pipeline detection robot is solved, and efficient and accurate robot delivery and inspection is achieved.
Patent Information
- Application Number
- CN202421710334.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-07-18
AI Technical Summary
During the delivery process of the oil pipeline detection robot, the residual oil on the delivery platform will affect the delivery accuracy of the robot, and during the delivery process, the robot needs to conduct preliminary debugging to reduce the failure rate, resulting in inefficient delivery.
A system including a delivery platform, a delivery mechanism, a lifting mechanism, a locking mechanism and an auxiliary alignment assembly was designed. The robot was quickly and accurately deployed through the delivery platform and a delivery mechanism arranged on the ground, and the auxiliary alignment assembly ensured that the robot was co-linear with the axis of the oil pipeline.
It improves the efficiency of internal inspection of oil pipelines, ensures the accuracy and safety of delivery, reduces resource waste, and extends the service life of the pipeline.
Smart Images

Figure CN222977734U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of oil pipeline detection, in particular to a pipeline detection robot delivery device. Background Technique
[0002] The oil pipeline is one of the important ways of energy transportation. However, its long-term operation is vulnerable to various reasons such as aging, wear, and corrosion. These problems may lead to safety hazards such as oil leakage, leakage, and explosion inside the pipeline. Therefore, it is crucial to regularly inspect and maintain the oil pipeline to ensure its safe and stable operation. With the development of sensing technology, people are increasingly inclined to apply advanced technologies to the field of oil pipeline detection, such as intelligent sensing technology, Internet of Things technology, and artificial intelligence. These technologies can improve the efficiency and accuracy of data collection, storage, and processing, thus helping the oil pipeline achieve more reliable transportation and maintenance.
[0003] In the non-destructive testing technology of oil pipelines, in-pipeline inspection robots are widely used. These robots have the advantages of high precision, ultra-high speed, high safety, and low cost. They can quickly and accurately patrol the inside of the pipeline and collect data, avoiding various problems in the manual inspection process. At the same time, these robots can improve the efficiency and accuracy of detection, timely discover and handle internal defects, oil leakage, and other problems in the pipeline, reduce the risk of accidents, and extend the service life of the pipeline. Therefore, in-pipeline inspection robots are an essential means in the operation and maintenance process of oil pipelines.
[0004] However, in the application of the non-destructive technology of oil pipeline detection robots, the delivery of in-pipeline inspection robots relies on a delivery platform. Currently, before delivery, there is often a certain amount of oil in the delivery platform, which will affect the delivery of the robot. In addition, during the entire delivery process, when the robot enters the pipeline, it often conducts preliminary debugging of the pipeline detection robot in the pipeline to complete the final debugging of the pipeline detection robot, so as to reduce the failure rate of the pipeline detection robot.
[0005] How to solve the above technical problems is the subject faced by the utility model. Content of the Utility Model
[0006] In order to solve the deficiencies of the prior art, the utility model provides a pipeline detection robot delivery device with reasonable design, safety, and reliability.
[0007] The technical solution adopted by the utility model to solve its technical problems is: a pipeline detection robot delivery device, including a delivery platform arranged on the ground. The front end and the rear end of the delivery platform are respectively provided with a first oil pipeline and a second oil pipeline. A delivery port is arranged on the delivery platform, and a hoisting mechanism cooperating with the delivery platform is arranged on the ground.
[0008] A delivery mechanism that cooperates with the placement platform is provided on the hoisting mechanism. The pipeline inspection robot is located in the delivery mechanism, and a locking mechanism that cooperates with the delivery mechanism is provided on the placement platform;
[0009] The placement platform includes a placement table, a placement base is provided at the center of the placement table, and a delivery port is provided on the placement base.
[0010] Furthermore, the delivery mechanism includes a connecting frame connected to the suspension assembly. A connecting platform is provided at the bottom end of the connecting frame. A placement rack that cooperates with the locking mechanism is provided at the bottom end of the connecting platform. An auxiliary winding and unwinding assembly is provided on the placement rack. An auxiliary alignment assembly is provided on the placement rack for aligning the axis of the pipeline robot with that of the second oil pipeline.
[0011] Furthermore, the placement rack includes a fixed placement rack fixedly connected to the connecting platform. An active placement rack that slidably cooperates with the connecting platform is provided at one end of the fixed placement rack close to the second oil pipeline. A first connecting plate that cooperates with the locking mechanism is provided on the fixed placement rack. A second connecting plate that cooperates with the locking mechanism is provided on the active placement rack. A first pipeline communicating with the first oil pipeline is provided on the fixed placement rack. An auxiliary alignment assembly is provided at one end of the placement rack away from the first pipeline. An auxiliary winding and unwinding assembly that cooperates with the auxiliary alignment assembly is provided on the fixed placement rack.
[0012] Furthermore, the auxiliary alignment assembly includes an auxiliary alignment bracket provided at one end of the connecting platform away from the first pipeline. A second pipeline communicating with the second oil pipeline is provided on the auxiliary alignment bracket. The second pipeline is slidably engaged with the auxiliary alignment bracket. A docking unit is provided on the second pipeline close to the first pipeline;
[0013] A lifting seat penetrating through the connecting platform is provided on the active placement rack. A number of U-shaped frames are evenly arranged along the axis direction of the second pipeline in the active placement rack. A docking seat that cooperates with the docking unit is provided on the U-shaped frame closest to the second pipeline. A lifting rod is provided on the U-shaped frame. A lifting unit that cooperates with the lifting rod is provided on the lifting seat. A telescopic plate is provided between adjacent two U-shaped frames.
[0014] Furthermore, the docking unit includes a docking plate arranged at the end of the second pipe, the docking plate is provided with a docking groove, the docking seat is provided with a docking ring cooperating with the docking groove, and the auxiliary alignment bracket is provided with a sliding hydraulic cylinder cooperating with the docking plate; the lifting unit includes a plurality of lifting hydraulic rods arranged on the lifting seat, the moving ends of the plurality of lifting hydraulic rods are commonly connected to the same lifting plate, and the lifting plate is slidably matched with the lifting hydraulic rods.
[0015] Furthermore, the auxiliary retracting and releasing component includes a fixed retracting and releasing frame arranged in the fixed placing frame, a movable retracting and releasing frame is arranged on the fixed retracting and releasing frame, a buffer seat cooperating with the pipeline robot is arranged at one end of the movable retracting and releasing frame away from the fixed retracting and releasing frame, the buffer seat includes a buffer cylinder arranged on the movable retracting and releasing frame, buffer plates are arranged at both ends of the buffer cylinder, and a buffer spring is arranged between the two buffer plates.
[0016] Furthermore, a locking member is provided on the connecting platform, and the locking member is configured as a locking plate, and the locking mechanism includes a locking screw that cooperates with the locking plate.
[0017] Preferably, the locking mechanism includes a buckle seat arranged on the lock plate, and a buckle groove is arranged on the buckle seat, a lock and a seat are arranged on the delivery base, a handle is rotatably connected to the lock and the seat, and a lock tongue member cooperating with the buckle seat is rotatably connected to the handle.
[0018] The utility model realizes the rapid and accurate deployment of the pipeline inspection robot by means of the deployment platform and deployment mechanism arranged on the ground, greatly improving the efficiency of internal inspection of the oil pipeline. At the same time, the auxiliary alignment component ensures that the pipeline robot and the axis of the oil pipeline are in line, further improving the deployment accuracy.
[0019] The utility model ensures the stability of the delivery mechanism during the delivery process by providing a matching locking mechanism on the delivery platform. At the same time, the anti-overflow mechanism cooperates with the first oil pipeline or the second oil pipeline to effectively prevent oil leakage and ensure the safety of the delivery process. These measures not only ensure the safety of the delivery process, but also reduce the waste of resources and improve resource utilization.
[0020] This utility model patent is applicable to different types of oil pipeline internal inspection robots, and has strong versatility and broad application prospects. These measures not only improve the versatility of the system, but also can improve the application scope of the system to meet the needs of different users. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the pipe assembly when it is used;
[0022] Figure 2 Three-dimensional structure diagram for use by the delivery agency;
[0023] Figure 3 Three-dimensional structure diagram of the hoisting mechanism;
[0024] Figure 4 Exploded three-dimensional structure diagram of the drive assembly, connection assembly, and suspension assembly;
[0025] Figure 5 Three-dimensional structure diagram of the cooperation of the delivery platform, pipeline fittings, and anti-overflow mechanism;
[0026] Figure 6 Three-dimensional structure diagram of the cooperation of the delivery platform, delivery agency, and anti-overflow mechanism;
[0027] Figure 7 Three-dimensional structure diagram of the delivery agency;
[0028] Among them, the attached drawing reference numerals are: 100, the placement platform; 101, the first oil pipeline; 102, the second oil pipeline; 110, the placement table; 120, the placement base; 200, the hoisting mechanism; 210, the hoisting frame; 220, the driving track; 221, the first driving track; 222, the second driving track; 223, the rotating assembly; 224, the rotating track; 230, the driving seat; 240, the driving assembly; 241, the driving rack; 242, the guiding groove; 243, the driving member; 244, the guiding member; 250, the connecting assembly; 251, the connecting bracket; 252, the vertical telescopic unit; 253, the vertical guiding unit; 260, the suspension assembly; 261, the suspension frame; 262, the suspension bracket; 263, the connecting bracket; 264, the connecting screw; 265, the stabilizing screw; 300, the pipeline fitting; 310, the main pipeline; 320, the branch pipeline; 330, the hoisting bracket; 340, the overflow prevention assembly; 400, the placement mechanism; 410, the connecting frame; 420, the connecting platform; 430, the placement rack; 431, the fixed placement rack; 432, the movable placement rack; 433, the first connecting plate; 434, the second connecting plate; 435, the first pipeline; 436, the second pipeline; 440, the auxiliary retracting and releasing assembly; 441, the fixed retracting and releasing rack; 442, the movable retracting and releasing rack; 443, the buffer seat; 450, the auxiliary alignment assembly; 451, the auxiliary alignment bracket; 452, the lifting seat; 453, the U-shaped frame; 454, the docking seat; 460, the docking unit; 461, the docking disc; 462, the docking collar; 470, the lifting unit; 471, the lifting hydraulic rod; 472, the lifting plate; 500, the locking mechanism; 600, the anti-overflow mechanism; 610, the anti-overflow frame; 620, the telescopic driving member; 630, the anti-overflow assembly; 631, the anti-overflow ring block; 640, the guiding rod; 700, the environmental maintenance mechanism; 710, the blocking assembly; 711, the blocking frame; 712, the blocking pipeline; 713, the upper pipeline; 714, the lower pipeline; 720, the suction assembly; 721, the suction pipeline; 800, the debugging platform; 810, the anti-pollution partition assembly; 811, the partition plate; 820, the oil stain cleaning assembly. Detailed implementation manners
[0029] Embodiment 1
[0030] See Figures 1 to 6 As shown, a system for a placement platform of an inspection robot for the interior of an oil pipeline, which is convenient to use, includes a placement platform 100 arranged on the ground. A first oil pipeline 101 and a second oil pipeline 102 are respectively arranged at the front end and the rear end of the placement platform 100. A placement opening is arranged on the placement platform 100. A hoisting mechanism 200 cooperating with the placement platform 100 is arranged on the ground. A pipeline fitting 300 cooperating with the placement opening is arranged on the placement platform 100, and both ends of the pipeline fitting 300 are respectively communicated with the first oil pipeline 101 and the second oil pipeline 102.
[0031] A placing mechanism 400 cooperating with the placing platform 100 is provided on the hoisting mechanism 200. The pipeline inspection robot is located in the placing mechanism 400. A locking mechanism 500 cooperating with the pipeline fitting 300 or the placing mechanism 400 is provided on the placing platform 100. An anti-overflow mechanism 600 cooperating with the pipeline fitting 300 is provided on the placing platform 100. The anti-overflow mechanism 600 cooperates with the first oil pipeline 101 or the second oil pipeline 102. An environment maintaining mechanism 700 cooperating with the pipeline fitting 300 and used to provide a stable placing environment is provided on the placing platform 100. The environment maintaining mechanism 700 cooperates with the first oil pipeline 101 or the second oil pipeline 102.
[0032] The structure includes a placing platform 100, a hoisting mechanism 200, a debugging platform 800, a placing mechanism 400, a pipeline fitting 300, an environment maintaining mechanism 700, and a locking mechanism 500. These structures each play a unique role and jointly achieve the purpose of facilitating the placement of the internal inspection robot for the oil pipeline.
[0033] The placing platform 100 is the core part of the entire placing system, on which an oil pipeline and a placing port are provided. Components such as the hoisting mechanism 200, the debugging platform 800, the placing mechanism 400, the pipeline fitting 300, and the environment maintaining mechanism 700 can be assembled, debugged, and placed on the placing platform 100. The locking mechanism 500 on the placing platform 100 can fix the pipeline fitting 300 to ensure the stability of the entire placing system.
[0034] The hoisting mechanism 200 is a very important part of the placing system. Its main function is to hoist items such as the pipeline fitting 300 and the placing mechanism 400 and perform horizontal movement and rotational movement. This function makes the placing operation more flexible and also brings convenience to future pipeline maintenance and repair.
[0035] The debugging platform 800 is equipped with a pollution-proof partition board 811 and an oil pollution cleaning component 820. Its main function is to ensure that the pipeline fitting 300 and the placing mechanism 400 are not affected by external pollution and can effectively clean pollution problems. This function makes the accuracy and accuracy of internal pipeline inspection higher.
[0036] The placing mechanism 400 is the ultimate realization of the entire placing system. Its main function is to place and recover the pipeline inspection robot, facilitate the assembly of the pipeline fitting 300, and ensure that the robot is collinear with the axis of the oil pipeline through the auxiliary alignment component 450. The introduction of this structure makes the traditional internal pipeline inspection placement process more convenient.
[0037] The overflow component 340 and the locking component of the pipeline fitting 300 are used to ensure the stability and tightness of the entire fitting. The suction component 720 and the front and rear sealing components 710 on the environmental maintenance mechanism 700 are used to provide a clean and excellent placement environment and flow the oil that may overflow in the oil pipeline into the pipeline fitting 300 for cleaning.
[0038] Furthermore, the placement platform 100 includes a placement table 110. At the center of the placement table 110, there is a placement base 120 that cooperates with the pipeline fitting 300, and a placement opening that cooperates with the pipeline fitting 300 is provided on the placement base 120.
[0039] The pipeline fitting 300 includes a main pipeline 310. At both ends of the main pipeline 310, there are sub-pipelines 320 that are coaxially arranged and connected to the first oil pipeline 101 or the second oil pipeline 102. The diameter of the main pipeline 310 is larger than that of the sub-pipeline 320. A lifting bracket 330 that cooperates with the lifting mechanism 200 is provided on the main pipeline 310, and a locking component that cooperates with the locking mechanism 500 is provided on the main pipeline 310.
[0040] Furthermore, the placement opening is set as an embedded arc groove that cooperates with the main pipeline 310 and the sub-pipeline 320.
[0041] Furthermore, the locking component is set as a locking plate, and the locking mechanism 500 includes a lock screw that cooperates with the locking plate.
[0042] Furthermore, the locking mechanism 500 includes a buckle seat provided on the locking plate, and a buckle groove is provided on the buckle seat. A lock and seat are provided on the placement base 120. A handle is rotatably connected to the lock and seat, and a lock tongue member that cooperates with the buckle seat is rotatably connected to the handle.
[0043] Embodiment Two
[0044] Its basic structure is basically the same as the basic structure of Embodiment One, and its main different structure is the environmental maintenance mechanism.
[0045] Furthermore, the environmental maintenance mechanism 700 includes two sealing components 710 that cooperate with the first oil pipeline 101 or the second oil pipeline 102, and a suction component 720 that cooperates with the main pipeline 310 is provided on the placement base 120.
[0046] Furthermore, the sealing component 710 includes a sealing frame 711 provided on the placement table 110, and a sealing pipeline 712 is provided on the sealing frame 711. An electromagnetic valve is provided in the sealing pipeline 712. One end of the sealing pipeline 712 is connected to the first oil pipeline 101 or the second oil pipeline, and the other end of the oil pipeline is connected to the upper pipeline 713 or the lower pipeline 714.
[0047] An oil storage cavity is formed in the dispensing base 120. The suction assembly 720 includes a suction pump disposed on the dispensing base 120. The input end of the suction pump is communicated with the oil storage cavity. The input end of the suction pump is communicated with the lower pipeline 714 through a suction pipeline 721. A suction seat is disposed at the bottom end of the main pipeline 310, and a suction pipe communicated with the oil storage cavity is disposed on the suction seat, and a switching valve is disposed on the suction pipe.
[0048] Embodiment III
[0049] Its basic structure is substantially the same as that of Embodiment I, and its main different structure is the anti-overflow mechanism.
[0050] Further, the anti-overflow mechanism 600 includes an anti-overflow frame 610 disposed on the dispensing table 110, and the anti-overflow frame 610 is located between the pipeline fitting 300 and the first oil pipeline 101 or the second oil pipeline 102. A telescopic driving member 243620 with a telescopic direction consistent with the axial direction of the first oil pipeline 101 is disposed on the anti-overflow frame 610. An anti-overflow assembly 630 is disposed at the moving end of the telescopic driving member 243620. One end of the anti-overflow assembly 630 is communicated with the pipeline fitting 300, and the other end of the anti-overflow assembly 630 is communicated with the first oil pipeline 101 or the second oil pipeline 102. A guide rod 640 cooperating with the anti-overflow assembly 630 is disposed on the anti-overflow frame 610; and the pipeline fitting 300 is provided with a spillage component 340 cooperating with the environmental maintenance mechanism 700.
[0051] Specifically, a spillage component 340 cooperating with the environmental maintenance mechanism 700 is disposed on the main pipeline 310;
[0052] Further, a connection through groove cooperating with the environmental maintenance mechanism 700 is formed in the dispensing base 120. The spillage component 340 includes a pressure relief valve disposed at the top end of the main pipeline 310, and the pressure relief valve is connected to the connection through groove through a connection hose.
[0053] Specifically, the connection through groove is communicated with the oil storage cavity.
[0054] Further, the anti-overflow assembly 630 includes an anti-overflow ring block 631 sleeved on the first oil pipeline 101 or the second oil pipeline 102. During use, the ring block is located at the connection of the pipeline fitting 300 and the first oil pipeline 101 or the second oil pipeline 102.
[0055] Preferably, the diameter of the branch pipeline 320 is larger than the diameter of the first oil pipeline 101 or the second oil pipeline 102, and a ring plate connected to the ring block is disposed on the branch pipeline 320. A first groove cooperating with the branch pipeline 320 is disposed on the ring block, and a fastening rubber strip is disposed in the first groove.
[0056] Further, the anti-overflow component 630 includes an anti-overflow ring seat. One end of the anti-overflow ring seat is provided with a first anti-overflow cylinder that cooperates with the first oil pipeline 101 or the second oil pipeline 102. The other end of the anti-overflow ring seat is provided with a docking ring block that cooperates with the branch pipeline 320. A docking ring plate that cooperates with the docking ring seat is provided on the branch pipeline 320. The first anti-overflow cylinder is inserted into the oil pipeline and is in sliding cooperation with the inner wall of the oil pipeline.
[0057] Embodiment 4
[0058] Its basic structure is basically the same as that of the basic structure of Embodiment 1, and its main different structure is the debugging platform.
[0059] Further, a debugging platform 800 is provided at one end of the placement platform 100 close to the first oil pipeline 101, and the debugging platform 800 is L-shaped with the placement platform 100; an anti-pollution partition component 810 for preventing oil stains from splashing is provided on the debugging platform 800, and an oil stain cleaning component 820 for cleaning the oil stains of the pipeline fitting 300 and the placement mechanism 400 is provided on the debugging platform 800.
[0060] A storage groove that cooperates with the anti-pollution partition component 810 is provided on the debugging platform 800. A dust-proof cover is provided at the notch of the storage groove, and an access groove is opened on the dust-proof cover; the anti-pollution partition component 810 includes a partition plate 811 vertically arranged in the access groove, and a lifting unit that cooperates with the partition plate is provided on the debugging platform 800.
[0061] The lifting unit includes two vertically arranged opposite vertical rails, and the partition plate 811 is located between the two vertical rails. A lifting lead screw is arranged in one of the lifting rails, and a lifting block fixedly connected to the partition plate 811 is arranged on the lifting lead screw. A guiding rod is arranged in the other lifting rail, and a guiding block that cooperates with the guiding rod is arranged on the partition plate 811.
[0062] The lifting unit includes a vertically arranged lifting telescopic rod, and the moving end of the lifting telescopic rod is fixedly connected to the partition plate 811.
[0063] Further, a cleaning groove is opened at the center of the debugging platform 800. The oil stain cleaning component 820 includes a cleaning net arranged in the cleaning groove. A sewage discharge pipe is provided on the debugging platform 800, and a sewage tank communicated with the sewage discharge pipe is provided on the ground. A washing tank is provided on the ground, and a washing water pump is arranged in the washing tank. One end of the washing water pump is provided with a washing water gun. A hook for the washing water gun is provided on the debugging platform 800. A tool drawer is provided on the debugging platform 800, and debugging tools for debugging are arranged in the tool drawer.
[0064] Embodiment 5
[0065] Its basic structure is basically the same as that of the first embodiment, and its main different structure is the hoisting mechanism.
[0066] The hoisting mechanism 200 includes a hoisting frame 210 on the ground. A driving track 220 is provided on the hoisting frame 210, and a driving seat 230 is provided on the driving track 220. The driving seat 230 is provided with a driving component 240 that cooperates with the driving track 220. A suspension component 260 for hoisting the pipeline fitting 300 and the feeding mechanism 400 is provided directly below the driving seat 230. A connecting component 250 is provided between the driving seat 230 and the suspension component 260.
[0067] Furthermore, the driving track 220 includes a first driving track 221 directly above the feeding platform 100. A second driving track 222 is provided directly above the debugging platform 800. A rotating component 223 is provided at the intersection of the first driving track 221 and the second driving track 222, and a rotating track 224 that cooperates with the first driving track 221 or the second driving track 222 is provided on the rotating component 223;
[0068] The first driving track 221, the second driving track 222, and the rotating track 224 are all in an inverted T shape, and a driving slot that cooperates with the first driving track 221 or the second driving track 222 or the rotating track 224 is provided on the driving seat 230. Driving racks 241 and guide grooves 242 are provided on the first driving track 221, the second driving track 222, and the rotating track 224. The driving seat 230 is provided with a driving member 243 that cooperates with the driving rack 241, and the driving seat 230 is provided with a guiding member 244 that cooperates with the guide groove 242. The guiding members 244 are symmetrically arranged and are respectively located at the front and rear ends of the driving member 243.
[0069] Furthermore, the driving member 243 includes a driving motor provided on the driving seat 230, and a driving gear that cooperates with the driving rack 241 is provided at the output end of the driving motor. The guiding member 244 includes a guiding seat provided on the driving seat 230, and a guiding wheel that slidably cooperates with the guide groove 242 is provided on the guiding seat.
[0070] Furthermore, the connecting component 250 includes a connecting bracket 251 provided on the driving seat 230. A vertical telescopic unit 252 is provided on the connecting bracket 251, and the moving end of the vertical telescopic unit 252 is connected to the suspension component 260. A vertical guiding unit 253 that cooperates with the suspension component 260 is provided on the connecting bracket 251;
[0071] The suspension assembly 260 includes a suspension frame 261 detachably connected to the connection assembly 250. A suspension bracket 262 is provided in the suspension frame 261. Connecting brackets 263 are symmetrically arranged on the suspension frame 261. Connecting screws that cooperate with the pipeline fitting 300 or the delivery mechanism 400 are provided on the connecting brackets 263. And a stabilizing screw 265 that cooperates with the pipeline fitting 300 or the delivery mechanism 400 is provided on the suspension bracket 262.
[0072] Preferably, the vertical telescopic unit 252 includes an electric winch provided on the connection bracket 251. An electric wire rope is provided on the electric winch. One end of the electric wire rope is fixedly connected to the suspension assembly 260; the vertical unit includes a vertical guide frame, and a guide telescopic arm is provided in the vertical guide frame, and the guide telescopic arm is fixedly connected to the suspension assembly 260.
[0073] Preferably, the vertical telescopic unit 252 includes a connecting telescopic cylinder provided on the connection bracket 251. The moving end of the connecting telescopic cylinder is connected to the suspension assembly 260; the vertical unit includes a vertical guide frame, and a guide telescopic arm is provided in the vertical guide frame, and the guide telescopic arm is fixedly connected to the suspension assembly 260.
[0074] Embodiment Six
[0075] Its basic structure is basically the same as that of Embodiment One, and its main different structure is the delivery mechanism.
[0076] Furthermore, the delivery mechanism 400 includes a connection frame 410 connected to the suspension assembly 260. A connection platform 420 is provided at the bottom end of the connection frame 410. A placement rack 430 that cooperates with the locking mechanism 500 is provided at the bottom end of the connection platform 420. An auxiliary winding and unwinding assembly 440 is provided on the placement rack 430. An auxiliary alignment assembly 450 for aligning the pipeline robot with the axis of the second oil pipeline 102 is provided on the placement rack 430.
[0077] The placement rack 430 includes a fixed placement rack 431 fixedly connected to the connection platform 420. A movable placement rack 432 that is slidably matched with the connection platform 420 is provided at one end of the fixed placement rack 431 close to the second oil pipeline 102. A first connection plate 433 that cooperates with the locking mechanism 500 is provided on the fixed placement rack 431. And a second connection plate 434 that cooperates with the locking mechanism 500 is provided on the movable placement rack 432. A first pipeline 435 communicating with the first oil pipeline 101 is provided on the fixed placement rack 431. An auxiliary alignment assembly 450 is provided at one end of the placement rack 430 away from the first pipeline 435. An auxiliary winding and unwinding assembly 440 that cooperates with the auxiliary alignment assembly 450 is provided on the fixed placement rack 431.
[0078] The auxiliary alignment component 450 includes an auxiliary alignment bracket 451 arranged at one end of the connection platform 420 away from the first pipeline 435. A second pipeline 436 communicating with the second oil pipeline 102 is arranged on the auxiliary alignment bracket 451. The second pipeline 436 is slidably matched with the auxiliary alignment bracket 451. A docking unit 460 is arranged on the second pipeline 436 close to the first pipeline 435.
[0079] A lifting seat 452 penetrating through the connection platform 420 is arranged on the movable placement rack 432. A plurality of U-shaped racks 453 are evenly arranged in the movable placement rack 432 along the axial direction of the second pipeline 436. A docking seat 454 cooperating with the docking unit 460 is arranged on the U-shaped rack 453 closest to the second pipeline 436. Lifting rods are arranged on the U-shaped racks 453, and a lifting unit 470 cooperating with the lifting rods is arranged on the lifting seat 452. A telescopic plate is arranged between two adjacent U-shaped racks 453.
[0080] The docking unit 460 includes a docking plate 461 arranged at the end of the second pipeline 436. A docking groove is arranged on the docking plate 461. A docking collar 462 cooperating with the docking groove is arranged on the docking seat 454. A sliding hydraulic cylinder cooperating with the docking plate 461 is arranged on the auxiliary alignment bracket 451. The lifting unit 470 includes a plurality of lifting hydraulic rods 471 arranged on the lifting seat 452. The moving ends of the plurality of lifting hydraulic rods 471 are commonly connected to the same lifting plate 472. The lifting plate 472 is slidably matched with the lifting hydraulic rods 471.
[0081] The auxiliary retracting and releasing component 440 includes a fixed retracting and releasing rack 441 arranged in the fixed placement rack 431. A movable retracting and releasing rack 442 is arranged on the fixed retracting and releasing rack 441. A buffer seat 443 cooperating with the pipeline robot is arranged at one end of the movable retracting and releasing rack 442 away from the fixed retracting and releasing rack. The buffer seat 443 includes a buffer cylinder arranged on the movable retracting and releasing rack. Buffer plates are arranged at both ends of the buffer cylinder, and a buffer spring is arranged between the two buffer plates.
[0082] A method for using a pipeline detection robot delivery device includes the following steps:
[0083] A: Assembly and debugging;
[0084] A1: According to the specific structure design of each mechanism and its intended function, assemble and debug each mechanism until the debugging is completed;
[0085] A2: Determine the installation sequence of each mechanism according to the specific mechanism of each mechanism and its intended function;
[0086] A3: Assemble the overall structure according to the arranged installation sequence, and then debug the overall mechanism until the overall mechanism debugging is completed;
[0087] B: Preparation before delivery;
[0088] B1: Close the oil delivery of the oil pipeline and let it stand for a period of time until the petroleum raw material in the oil pipeline drops to a certain height, and then proceed to the next step;
[0089] Preferably, then inject gas into the oil pipeline to give a certain conveying pressure so that the petroleum in the oil pipeline is conveyed;
[0090] B2: Start the environment maintaining mechanism 700;
[0091] First, use the plugging component 710 to form a closed environment for the pipeline fitting 300, the first oil pipeline 101, and the second oil pipeline 102; then use the gravity of the petroleum itself or a suction pump to extract the petroleum in the above closed environment and store it in the oil storage cavity;
[0092] B3: Start the anti-overflow mechanism 600 and the locking mechanism 500, and remove the pipeline fitting 300;
[0093] Start the anti-overflow mechanism 600 to disconnect the pipeline fitting 300 from the first oil pipeline 101 and the second oil pipeline 102 respectively;
[0094] Remove the locking mechanism 500 to disconnect the connection between the delivery platform 100 and the pipeline fitting 300;
[0095] B3: Lift the pipeline fitting 300;
[0096] Enable the lifting mechanism 200 to lift the pipeline fitting 300 onto the debugging platform 800 for maintenance and cleaning as needed;
[0097] Specifically, make the driving component 240 drive the suspension component 260 to be directly above the pipeline fitting 300, then use the connection component 250 to adjust the suspension component 260 to an appropriate height, then connect the suspension component 260 to the pipeline fitting 300, and then still use the connection component 250 to lift the pipeline fitting 300 to an appropriate height, and then use the cooperation of the driving component 240, the track, and the rotating component 223 to achieve the purpose of lifting the pipeline fitting 300 onto the debugging platform 800;
[0098] C: Preparation during delivery;
[0099] C1: Assembly and debugging of the pipeline inspection robot;
[0100] Transport the pipeline inspection robot to the debugging platform 800 for assembly and debugging;
[0101] C2: Components of the delivery mechanism 400 and debugging;
[0102] Place the entire delivery rack on the debugging platform 800, then assemble and debug it. After debugging, place the above-mentioned pipeline robot on the U-shaped rack 453;
[0103] C3: Start the hoisting mechanism 200 to move the above-mentioned delivery mechanism 400 to the delivery port;
[0104] Repeat the above hoisting steps to lift the delivery mechanism 400 to the delivery port and fix it with the locking mechanism 500;
[0105] Then use the anti-overflow mechanism 600 to connect the first pipeline 435 and the second pipeline 436 to the first oil pipeline 101 and the second oil pipeline 102 respectively;
[0106] C4: Prepare for delivery;
[0107] Adjust the appropriate height of the pipeline inspection robot through the auxiliary alignment component 450, then slowly prop it up with the auxiliary retracting and extending component 440 to make it slowly enter the second pipeline 436, and monitor the operation of the pipeline inspection robot. If there is a problem, re-debug it. After confirming that there is no error, open the blocking component 710 on the second oil pipeline 102 to make the pipeline inspection robot enter the oil pipeline;
[0108] Make the docking seat 454 coaxial with the second pipeline 436 through the lifting unit 470, so that the pipeline inspection robot is at an appropriate height and coaxial with the second pipeline 436. Then slowly prop it up with the auxiliary retracting and extending component 440 to make it slowly enter the second pipeline 436. If it needs to be re-adjusted, just take the pipeline inspection robot out of the second pipeline 436;
[0109] D: Preparation for recovery;
[0110] D1: Still according to the above steps, ensure the entire recovery environment, open the blocking component 710 in the first oil pipeline 101 to make the pipeline inspection robot pass through the first pipeline 435 to the auxiliary retracting and extending component 440;
[0111] D2: Then repeat the above hoisting steps to lift the pipeline inspection robot to the debugging platform 800;
[0112] E: Preparation for winding up;
[0113] E1: As needed, remove the dispensing mechanism 400 from the dispensing platform 100, and use the hoisting mechanism 200 to hoist it onto the debugging platform 800;
[0114] E2: Repeat the above hoisting steps to install the pipeline fitting 300.
[0115] The technical features not described in the present utility model can be realized by or adopted from the prior art, and will not be elaborated here. Of course, the above description is not a limitation on the present utility model, and the present utility model is not limited to the above examples. Changes, modifications, additions or substitutions made by those of ordinary skill in the art within the scope of the essence of the present utility model should also fall within the protection scope of the present utility model.
Claims
1. A pipeline inspection robot deployment device, characterized by: It comprises a delivery platform (100) arranged on the ground, a first oil pipeline (101) and a second oil pipeline (102) are respectively arranged at the front end and the rear end of the delivery platform (100), a delivery port is arranged on the delivery platform (100), and a hoisting mechanism (200) cooperating with the delivery platform (100) is arranged on the ground; The hoisting mechanism (200) is provided with a delivery mechanism (400) that cooperates with the delivery platform (100), the pipeline inspection robot is located in the delivery mechanism (400), and the delivery platform (100) is provided with a locking mechanism (500) that cooperates with the delivery mechanism (400); The delivery platform (100) comprises a delivery platform (110), a delivery base (120) is arranged at the center of the delivery platform (110), and a delivery port is arranged on the delivery base (120).
2. The pipeline inspection robot delivery device according to claim 1, characterized in that: The delivery mechanism (400) includes a connecting frame (410) connected to the suspension assembly (260), a connecting platform (420) is provided at the bottom end of the connecting frame (410), a placement frame (430) cooperating with the locking mechanism (500) is provided at the bottom end of the connecting platform (420), an auxiliary retracting and releasing assembly (440) is provided on the placement frame (430), and an auxiliary alignment assembly (450) for making the pipeline robot and the axis of the second oil pipeline (102) colinear is provided on the placement frame (430).
3. The pipeline inspection robot delivery device according to claim 2, characterized in that: The placement rack (430) includes a fixed placement rack (431) fixedly connected to the connecting platform (420); a movable placement rack (432) slidably matched with the connecting platform (420) is provided at one end of the fixed placement rack (431) close to the second oil pipeline (102); a first connecting plate (433) matched with the locking mechanism (500) is provided on the fixed placement rack (431); and a second connecting plate (434) matched with the locking mechanism (500) is provided on the movable placement rack (432); a first pipeline (435) connected to the first oil pipeline (101) is provided on the fixed placement rack (431); an auxiliary alignment component (450) is provided at one end of the placement rack (430) away from the first pipeline (435); and an auxiliary retractable component (440) matched with the auxiliary alignment component (450) is provided on the fixed placement rack (431).
4. The pipeline inspection robot delivery device according to claim 3, characterized in that: The auxiliary alignment component (450) comprises an auxiliary alignment bracket (451) arranged at one end of the connection platform (420) away from the first pipeline (435); a second pipeline (436) connected to the second oil pipeline (102) is arranged on the auxiliary alignment bracket (451); the second pipeline (436) is slidably matched with the auxiliary alignment bracket (451); and a docking unit (460) is arranged on the second pipeline (436) near the first pipeline (435); The movable placement frame (432) is provided with a lifting seat (452) that passes through the connecting platform (420), and a plurality of U-shaped frames (453) are evenly arranged in the movable placement frame (432) along the axial direction of the second pipe (436), and a docking seat (454) that cooperates with the docking unit (460) is arranged on the U-shaped frame (453) closest to the second pipe (436), and a lifting rod is arranged on the U-shaped frame (453), and a lifting unit (470) that cooperates with the lifting rod is arranged on the lifting seat (452), and a telescopic plate is arranged between two adjacent U-shaped frames (453).
5. The pipeline inspection robot delivery device according to claim 4, characterized in that: The docking unit (460) includes a docking plate (461) arranged at the end of the second pipe (436), the docking plate (461) is provided with a docking groove, the docking seat (454) is provided with a docking ring (462) that cooperates with the docking groove, and the auxiliary alignment bracket (451) is provided with a sliding hydraulic cylinder that cooperates with the docking plate (461); the lifting unit (470) includes a plurality of lifting hydraulic rods (471) arranged on the lifting seat (452), the moving ends of the plurality of lifting hydraulic rods (471) are commonly connected to the same lifting plate (472), and the lifting plate (472) is slidingly matched with the lifting hydraulic rod (471).
6. The pipeline inspection robot delivery device according to claim 5, characterized in that: The auxiliary retractable assembly (440) comprises a fixed retractable frame (441) arranged in the fixed placement frame (431), a movable retractable frame (442) is arranged on the fixed retractable frame (441), a buffer seat (443) cooperating with the pipeline robot is arranged at one end of the movable retractable frame (442) away from the fixed retractable frame, the buffer seat (443) comprises a buffer cylinder arranged on the movable retractable frame, buffer plates are arranged at both ends of the buffer cylinder, and a buffer spring is arranged between the two buffer plates.
7. The pipeline inspection robot delivery device according to claim 2, characterized in that: A locking member is provided on the connection platform, and the locking member is provided as a locking plate. The locking mechanism (500) comprises a locking screw matched with the locking plate.
8. The pipeline inspection robot delivery device according to claim 2, characterized in that: The locking mechanism (500) comprises a buckle seat arranged on the lock plate, and a buckle groove is arranged on the buckle seat. A lock and a seat are arranged on the delivery base (120), a handle is rotatably connected to the lock and the seat, and a lock tongue member cooperating with the buckle seat is rotatably connected to the handle.