Automatic sugar spice processing device

Abstract

The utility model discloses an automatic sugar spice processing device, which realizes automatic production of small-batch products and has the characteristics of high process control precision and good automatic stirring uniformity. Meanwhile, the quality stability of the essence is ensured through quick mechanical stirring, automatic heating and heat preservation functions; in the process of preparing and discharging the essence, the electronic platform scale can display the weight of feeding and discharging materials in real time, and it is ensured that the essence meets the process matching requirement. After the tank body is completely discharged, the manual cleaning cost is effectively reduced due to the automatic cleaning and automatic pollution discharge functions of the material tank.

Description

Technical Field

[0001] The utility model relates to the field of cigarette processing, and more specifically, to an automatic sugar and flavor processing device. Background Art

[0002] In the tobacco production line, sugar flavoring is used to increase the flavor of tobacco leaves / cut tobacco and improve the taste. However, the traditional sugar flavoring configuration system cannot accurately configure sugar flavoring according to the process ratio requirements, especially for small batch products such as Jiaozi (sweet and fragrant), the flavor accuracy and stirring uniformity cannot be guaranteed, resulting in poor uniformity and stability of tobacco leaves / cut tobacco addition effect. Utility Model Content

[0003] The utility model overcomes the shortcomings of the prior art and provides an automatic sugar flavor processing device, so as to solve the problem of poor uniformity and stability of the prior flavor processing.

[0004] An automated sugar and spice processing device, comprising a sugar and spice preparation tank, a raw material temporary storage tank, an electronic platform scale, a conveying device, and a controller;

[0005] The sugar and spice mixing tank is provided with a stirring device inside, and the sugar and spice mixing tank is provided with a feed inlet, a steam input pipe, a steam discharge pipe, and a feed outlet;

[0006] The number of the temporary raw material storage tanks is more than 2, and the temporary raw material storage tanks are connected to the conveying device;

[0007] An electronic platform scale is provided under the raw material temporary storage tank;

[0008] The conveying device includes a conveying pipeline, a pneumatic valve island, a valve, and a raw material input pump. The conveying pipeline connects the outlets of all raw material temporary storage tanks and the feed inlet of the sugar and spice preparation tank. A valve is provided on the connecting part of the conveying pipeline and the raw material temporary storage tank, and the valve is connected to the pneumatic valve island.

[0009] A raw material input pump is provided on the connection part between the delivery pipeline and the sugar and flavor preparation tank;

[0010] The controller is connected with the pneumatic valve island, the raw material input pump, the stirring device and the electronic platform scale.

[0011] The working principle of this device is to first put the raw materials into the raw material temporary storage tank, set the proportion of each raw material through the controller, and control the pneumatic valve island to open the valve corresponding to the raw material to be added, and control the raw material input pump to work. As the raw materials enter the sugar and flavor preparation tank, the electronic scale can weigh the mass of the raw materials taken out, and stop the raw material input pump when the requirements are met;

[0012] Repeat the above steps until all raw materials are added to the sugar and spice mixing tank, then start the stirring device in the sugar and spice mixing tank. After the essence is evenly stirred, open the feeding port of the sugar and spice mixing tank to take out the mixed essence.

[0013] A further technical solution is that the raw material temporary storage tank is provided with an inlet and an outlet. The inlet is connected to the feeding pipe, and a feeding pump is arranged on the feeding pipe. The outlet is connected to the conveying device.

[0014] By arranging a feeding pipe and a feeding pump at the inlet of the raw material temporary storage tank, the raw materials can be injected into the raw material temporary storage tank by starting the feeding pump, reducing manual labor.

[0015] A further technical solution is that a stirring device is arranged inside the raw material temporary storage tank, and an exhaust port, a maintenance hole and a 360-degree rotating nozzle are arranged at the top of the raw material temporary storage tank.

[0016] After the raw materials enter the raw material temporary storage tank, phenomena such as precipitation and stratification may occur, resulting in unevenness. By adding a stirring device, the raw materials can be restored to a uniform state;

[0017] The 360-degree rotating nozzle can complete the cleaning when the raw material temporary storage tank needs to be cleaned.

[0018] A further technical solution is that the number of the raw material temporary storage tanks is 3, namely, an essence temporary storage tank, a honey temporary storage tank and a base liquor temporary storage tank.

[0019] A further technical solution is that the sugar and spice mixing tank adopts a non-pressure vessel double-layer structure.

[0020] The double-layer structure has better protection and heat preservation performance.

[0021] A further technical solution is that a steam trap is arranged on the steam discharge pipe of the sugar and spice mixing tank.

[0022] The function of the steam trap is to directly discharge the condensed water in the main pipe into the trench to avoid the damage of the water hammer impact to the back-end pressure reducing valve.

[0023] Compared with the prior art, the utility model has at least the following beneficial effects: The utility model realizes the automated production of small-batch products, and has the characteristics of high process control accuracy and good automatic stirring uniformity. At the same time, the functions of mechanical stirring, automatic heating and heat preservation ensure the quality stability of the essence; during the process of preparing and discharging the essence, the electronic platform scale can display the feeding and discharging weights in real time, ensuring that the essence meets the process ratio requirements; after the tank body is completely discharged, the automatic cleaning and automatic sewage discharge functions of the storage tank effectively reduce the manual cleaning cost. Description of the Drawings

[0024] Figure 1This is a schematic diagram of the overall structure of the utility model.

[0025] In the figure, 1 is a sugar and spice modulation tank, 2 is a raw material temporary storage tank, 21 is a spice temporary storage tank, 22 is a honey temporary storage tank, 23 is a base liquor temporary storage tank, 231 is a feed pump, 3 is an electronic platform scale, 4 is a conveying device, 41 is a conveying pipeline, 42 is a pneumatic valve island, 43 is a valve, 44 is a raw material input pump, and 5 is a controller. Specific implementation mode

[0026] In order to make the purpose, technical solution and advantages of the present utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.

[0027] An automatic sugar and spice processing device includes a sugar and spice modulation tank 1, a raw material temporary storage tank 2, an electronic platform scale 3, a conveying device 4, and a controller 5;

[0028] A stirring device is arranged inside the sugar and spice modulation tank 1, and a feed inlet, a steam input pipe, a steam discharge pipe, and a material taking port are arranged on the sugar and spice modulation tank 1;

[0029] In this embodiment, the sugar and spice modulation tank 1 adopts a non-pressure vessel double-layer structure, and a steam trap is arranged on the steam discharge pipe of the sugar and spice modulation tank 1.

[0030] The number of the raw material temporary storage tanks 2 is more than 2, and the raw material temporary storage tanks 2 are connected to the conveying device 4. In this embodiment, the number of the raw material temporary storage tanks 2 is 3, which are respectively a spice temporary storage tank 21, a honey temporary storage tank 22, and a base liquor temporary storage tank 23.

[0031] An inlet and an outlet are arranged on the raw material temporary storage tank 2. The inlet is connected to a feed pipe, and a feed pump 231 is arranged on the feed pipe. The outlet is connected to the conveying device 4.

[0032] In this embodiment, stirring devices are arranged inside the spice temporary storage tank 21 and the honey temporary storage tank 22. Exhaust ports, maintenance holes, and 360-degree rotating nozzles are arranged at the tops of all the raw material temporary storage tanks 2.

[0033] An electronic platform scale 3 is arranged under the raw material temporary storage tank 2;

[0034] The conveying device 4 includes a conveying pipeline 41, a pneumatic valve island 42, a valve 43, and a raw material input pump 44. The conveying pipeline 41 connects the outlets of all the raw material temporary storage tanks 2 and the feed inlet of the sugar and spice modulation tank 1. Valves 43 are arranged on the part where the conveying pipeline 41 is connected to the raw material temporary storage tank 2, and the valves 43 are connected to the pneumatic valve island 42;

[0035] It should be further explained that since the delivery pipeline 41 connects the outlets of all the temporary raw material storage tanks 2 and the feed inlet of the sugar and spice preparation tank 1, it must have a common section and a separate section. The separate section refers to the portion of the delivery pipeline 41 where the temporary raw material storage tank 2 is connected to the common section, and the common section refers to the portion of the delivery pipeline 41 where the temporary raw material storage tank 2 is connected to the separate section and the sugar and spice preparation tank 1. In this embodiment, the valve 43 is provided in the separate section, and the raw material input pump 44 is provided in the common section.

[0036] A raw material input pump 44 is provided at the connection portion between the delivery pipeline 41 and the sugar and flavor preparation tank 1;

[0037] The controller 5 is connected to the pneumatic valve island 42 , the raw material input pump 44 , the stirring device, and the electronic platform scale 3 .

[0038] During operation, firstly, the raw materials are placed in the raw material temporary storage tank 2. Specifically, the inlet of the raw material temporary storage tank 2 and the feed pump 231 are opened, and the spices, honey and base wine are pumped into the spice temporary storage tank 21, the honey temporary storage tank 22 and the base wine temporary storage tank 23 respectively.

[0039] The proportion of each raw material is set by the controller 5, and the equipment is started. The controller 5 controls the pneumatic valve island 42 to open the valve 43 corresponding to the raw material to be added, and controls the raw material input pump 44 to work. As the raw material enters the sugar and flavor preparation tank 1, the electronic platform scale 3 can weigh the mass of the taken out raw material, and the raw material input pump 44 stops working when the requirements are met;

[0040] Repeat the above steps until all the raw materials are added into the sugar and spice preparation tank 1, and then the controller 5 starts the stirring device in the sugar and spice preparation tank 1;

[0041] If the flavor needs to be heated during the processing, the steam input pipe and the steam exhaust pipe are opened, the steam input from the steam input pipe heats the flavor, and the steam is discharged from the steam exhaust pipe;

[0042] The condensed water contained in the discharged steam is separated by the steam trap and discharged into the ditch;

[0043] When the essence is stirred evenly, the material taking port of the sugar and spice preparation tank 1 is opened to take out the mixed essence.

[0044] After the essence processing and removal are completed, the 360-degree rotating nozzle is opened to complete the cleaning of the sugar and spice preparation tank 1, the spice temporary storage tank 21, the honey temporary storage tank 22, and the base wine temporary storage tank 23.

[0045] Although the present invention has been described herein with reference to illustrative embodiments of the present invention, it should be understood that those skilled in the art can devise many other modifications and implementations that will fall within the scope and spirit of the principles disclosed in this application. More specifically, within the scope of the disclosure of this application, various variations and improvements can be made to the components and / or layout of the subject combination layout. In addition to the variations and improvements to the components and / or layout, other uses will also be apparent to those skilled in the art.

Claims

1. An automated sugar and flavor processing device, characterized in that: Including sugar and spice mixing tanks, raw material temporary storage tanks, electronic platform scales, conveying devices, and controllers; The sugar and spice mixing tank is provided with a stirring device inside, and the sugar and spice mixing tank is provided with a feed inlet, a steam input pipe, a steam discharge pipe, and a feed outlet; The number of the temporary raw material storage tanks is more than 2, and the temporary raw material storage tanks are connected to the conveying device; An electronic platform scale is provided under the raw material temporary storage tank; The conveying device includes a conveying pipeline, a pneumatic valve island, a valve, and a raw material input pump. The conveying pipeline connects the outlets of all raw material temporary storage tanks and the feed inlet of the sugar and spice preparation tank. A valve is provided on the connecting part of the conveying pipeline and the raw material temporary storage tank, and the valve is connected to the pneumatic valve island. A raw material input pump is provided on the connection part between the delivery pipeline and the sugar and flavor preparation tank; The controller is connected with the pneumatic valve island, the raw material input pump, the stirring device and the electronic platform scale.

2. An automatic sugar and flavor processing device as claimed in claim 1, characterized in that: The raw material temporary storage tank is provided with an inlet and an outlet, the inlet is connected to a feed pipe, a feed pump is provided on the feed pipe, and the outlet is connected to a conveying device.

3. The automatic sugar and flavor processing device according to claim 1, characterized in that: A stirring device is arranged inside the temporary raw material storage tank, and an exhaust port, a maintenance hole, and a 360-degree rotating nozzle are arranged on the top of the temporary raw material storage tank.

4. The automatic sugar and flavor processing device according to claim 1, characterized in that: The number of the raw material temporary storage tanks is 3, namely, a flavor temporary storage tank, a honey temporary storage tank, and a base wine temporary storage tank.

5. The automatic sugar and flavor processing device according to claim 1, characterized in that: The sugar and spice preparation tank adopts a non-pressure container type double-layer structure.

6. The automatic sugar and flavor processing device according to claim 1, characterized in that: A steam trap is provided on the steam discharge pipe of the sugar and spice preparation tank.

Images