Chip removing equipment for water tank of machine tool

By designing a machine water tank chip removal equipment including spiral blades, cutting frames and cleaning brushes, the problem of manual chip cleaning operation in the prior art is solved, and automatic cleaning and efficient filtration of chips are realized.

CN222986438UActive Publication Date: 2025-06-17DALIAN DAJI CNC MASCH TOOL CO LTD
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Patent Information

Application Number
CN202422167240.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-06-17
Estimated Expiration
2034-09-04

AI Technical Summary

Technical Problem

When cleaning the residual chips in the machine water tank, the prior art requires manual cleaning of the filter barrel multiple times, resulting in troublesome operation, time-consuming and labor-intensive, and low efficiency.

Method used

A machine tool water tank chip removal equipment is designed, including a closed frame, support frame, filter cartridge, cutter frame, servo motor, spiral blade, pumping mechanism, drainage mechanism and collection mechanism. The spiral blade and cutter frame are used to realize the automatic conveying and cleaning of chips, and the chips in the filter hole are brushed off with a cleaning brush.

Benefits of technology

Automatic chip cleaning in the filter cartridge is realized, avoiding chip accumulation, improving filtration efficiency, reducing manual operation time and labor, and improving overall cleaning efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of machine tool chip removal, in particular to chip removal equipment for a machine tool water tank. Comprising a machine table, a closed frame, supporting frames, a filter cylinder, a discharging frame and the like, the closed frame is installed on the machine table, the two supporting frames are installed on the machine table and located on the inner side of the closed frame, the filter cylinder is rotatably installed between the two supporting frames, and the discharging frame is installed on the supporting frame on one side. Through cooperation of the sealing frame, the supporting frame, the filter cylinder, the discharging frame, the servo motor, the spiral blade, the water pumping mechanism and the water drainage mechanism, when cooling liquid containing cuttings is filtered through the filter cylinder, the cuttings in the filter cylinder can be conveyed to the discharging frame through the spiral blade at the same time, the cuttings in the filter cylinder are discharged through the discharging frame, and therefore the cutting efficiency is improved. According to the invention, cuttings in the filter barrel can be automatically cleaned, so that excessive cuttings are prevented from being accumulated in the filter barrel, the cuttings are prevented from influencing the filtering of the filter barrel, time and labor are saved, and the efficiency is relatively high.
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Description

Technical Field

[0001] The utility model relates to the technical field of chip removal of machine tools, in particular to a chip removal device for a machine tool water tank. Background Technique

[0002] In modern manufacturing, machine tool processing technology plays a crucial role. With the development of automation and precision machining technology, higher requirements are put forward for the maintenance of machine tools; especially during the cutting process, whether it is metal or non-metal materials, a large amount of chips will be generated. When the machine tool uses coolant for processing, the coolant will carry the chips into the water tank of the machine tool, resulting in the blockage of the water pumping port, and then the coolant in the water tank cannot flow back in time, leading to damage to the water pump.

[0003] Currently, when cleaning the remaining chips in the water tank, usually the coolant containing chips is pumped into a filter barrel by a water pump, so as to separate the chips from the coolant by using the filter barrel, and at the same time, the coolant separated by the filter barrel is pumped back into the water tank; however, when operating in the above manner, when there are more remaining chips in the water tank, it is easy to quickly fill the filter barrel with chips. Therefore, it is necessary for workers to clean the chips in the filter barrel multiple times, resulting in a cumbersome cleaning process that is time-consuming and laborious, and has low efficiency. Content of the Utility Model

[0004] In view of this, the utility model provides a chip removal device for a machine tool water tank, which can solve the problem that when cleaning the remaining chips in the water tank by using the existing method, it is necessary for workers to clean the chips in the filter barrel multiple times, resulting in a cumbersome cleaning process that is time-consuming and laborious, and has low efficiency.

[0005] The technical solution of the utility model is as follows: A chip removal device for a machine tool water tank includes a machine platform, and also includes a closed frame, a support frame, a filter cylinder, a blanking frame, a servo motor, a spiral blade, a water pumping mechanism, a drainage mechanism and a collection mechanism. The closed frame is installed on the machine platform, and two support frames are installed on the machine platform. Both of the two support frames are located inside the closed frame. The filter cylinder is rotatably installed between the two support frames. The blanking frame is installed on one of the support frames. The servo motor is installed on the closed frame. The spiral blade is connected to the output shaft of the servo motor, and the spiral blade is located inside the filter cylinder. The water pumping mechanism is used to pump the coolant containing chips into the filter cylinder. The drainage mechanism is used to drain the coolant in the closed frame. The collection mechanism is used to collect the chips discharged from the blanking frame.

[0006] As a preferred technical solution of the present utility model, the pumping mechanism includes a water pump I, an input pipe I and an input pipe II. The water pump I is installed on the machine table. The two ends of the input pipe I are respectively communicated with the water outlet of the water pump I and the filter cylinder. One end of the input pipe II is communicated with the water inlet of the water pump I, and the other end of the input pipe II is used to be placed in the machine tool water tank.

[0007] As a preferred technical solution of the present utility model, the drainage mechanism includes a water pump II, an output pipe I and an output pipe II. The water pump II is installed on the machine table. One end of the output pipe I is communicated with the water inlet of the water pump II, the other end of the output pipe I is communicated with the closed frame, one end of the output pipe II is communicated with the water outlet of the water pump II, and the other end of the output pipe II is used to be placed in the machine tool water tank.

[0008] As a preferred technical solution of the present utility model, the collection mechanism further includes a support plate and a collection frame. The support plate is installed on the machine table, and the collection frame is slidably arranged on the support plate. The collection frame is used to collect chips.

[0009] As a preferred technical solution of the present utility model, there is also a cleaning mechanism. The cleaning mechanism includes a reduction motor, a gear set and a cleaning brush. The reduction motor is installed in the closed frame. The gear set is installed between the output shaft of the reduction motor and the filter cylinder. The gear set is used for transmitting between the output shaft of the reduction motor and the filter cylinder. The cleaning brush is installed between two support frames. The cleaning brush is used to brush off the chips adhered to the filter cylinder.

[0010] As a preferred technical solution of the present utility model, there are also universal wheels. The universal wheels are installed at intervals at the bottom of the machine table. The universal wheels are used to assist the machine table in moving.

[0011] Beneficial effects: 1. Through the cooperation of the closed frame, the support frame, the filter cylinder, the blanking frame, the servo motor, the spiral blade, the pumping mechanism and the drainage mechanism, the present utility model can, when filtering the coolant containing chips by using the filter cylinder, at the same time use the spiral blade to convey the chips in the filter cylinder to the blanking frame, so that the chips in the filter cylinder are discharged through the blanking frame. In this way, automatic cleaning of the chips in the filter barrel can be realized, thereby preventing excessive chips from accumulating in the filter cylinder and avoiding the chips from affecting the filtering of the filter cylinder. It is not only time-saving and labor-saving, but also has high efficiency.

[0012] 2. By setting the cleaning mechanism, the present utility model can use the cleaning brush to brush off the chips adhered in the filter holes, so that the adhered chips fall back into the filter cylinder again, thereby avoiding the chips from blocking the filter holes on the filter cylinder. Description of the Drawings

[0013] Figure 1 It is a three-dimensional structural schematic diagram of the present utility model.

[0014] Figure 2This is a cross-sectional view of the machine platform and the closed frame of the present utility model.

[0015] Figure 3 This is a schematic three-dimensional structure diagram of the filter cartridge, the blanking frame and the servo motor of the present utility model.

[0016] Figure 4 For the present utility model Figure 3 structural separation diagram.

[0017] Figure 5 This is a schematic three-dimensional structure diagram of the collection mechanism, the cleaning mechanism and the universal wheels of the present utility model.

[0018] Wherein: 1 - machine platform, 2 - closed frame, 3 - support frame, 4 - filter cartridge, 5 - blanking frame, 6 - servo motor, 7 - spiral blade, 801 - water pump I, 802 - input pipe I, 803 - input pipe II, 901 - water pump II, 902 - output pipe I, 903 - output pipe II, 10 - support plate, 11 - collection box, 12 - reduction motor, 13 - gear set, 14 - cleaning brush, 15 - universal wheel. Specific embodiments

[0019] The following describes the present utility model in detail with reference to the accompanying drawings and specific embodiments, but it is not intended to limit the present utility model.

[0020] Embodiment: A chip removal device for a machine tool water tank, referring to Figures 1-5 as shown, including a machine platform 1; further including a closed frame 2, a support frame 3, a filter cartridge 4, a blanking frame 5, a servo motor 6, a spiral blade 7, a water pumping mechanism, a drainage mechanism and a collection mechanism; the closed frame 2 is installed on the top of the machine platform 1; two support frames 3 are installed on the front side of the top of the machine platform 1, the two support frames 3 are distributed left and right, the support frame 3 on the left is higher than the support frame 3 on the right, and the two support frames 3 are both located inside the closed frame 2; the filter cartridge 4 is rotatably installed between the two support frames 3, and the filter cartridge 4 is in an inclined state with the left side higher than the right side, and filter holes are spaced on the filter cartridge 4; the blanking frame 5 is installed on the support frame 3 on the left, and the blanking frame 5 is in contact with the left side of the filter cartridge 4; the servo motor 6 is installed on the upper left side of the closed frame 2; the spiral blade 7 is connected to the output shaft of the servo motor 6, and the spiral blade 7 is located inside the filter cartridge 4; the water pumping mechanism is used to pump the coolant containing chips into the filter cartridge 4; the drainage mechanism is used to drain the coolant in the closed frame 2; the collection mechanism is used to collect the chips discharged from the blanking frame 5.

[0021] Referring to Figure 2As shown in the figure, the pumping mechanism includes a water pump I 801, an input pipe I 802, and an input pipe II 803; the water pump I 801 is installed at the front right side of the machine table 1; both ends of the input pipe I 802 are respectively communicated with the water outlet of the water pump I 801 and the right side of the filter cartridge 4; one end of the input pipe II 803 is communicated with the water inlet of the water pump I 801, and the other end of the input pipe II 803 is used to be placed in the machine tool water tank, so that the water pump I 801 can pump the coolant containing chips in the machine tool water tank into the filter cartridge 4 through the input pipe I 802 and the input pipe II 803.

[0022] See Figure 2 As shown in the figure, the drainage mechanism includes a water pump II 901, an output pipe I 902, and an output pipe II 903; the water pump II 901 is installed at the rear right side of the machine table 1; one end of the output pipe I 902 is communicated with the water inlet of the water pump II 901, and the other end of the output pipe I 902 is communicated with the closed frame 2; one end of the output pipe II 903 is communicated with the water outlet of the water pump II 901, and the other end of the output pipe II 903 is used to be placed in the machine tool water tank, so that the water pump II 901 can pump the coolant in the closed frame 2 back into the machine tool water tank through the output pipe I 902 and the output pipe II 903.

[0023] See Figure 5 As shown in the figure, the collection mechanism further includes a support plate 10 and a collection box 11; the support plate 10 is installed on the left side of the machine table 1; the collection box 11 is slidably arranged on the support plate 10, and the collection box 11 is used to collect chips.

[0024] See Figure 5 As shown in the figure, it further includes a cleaning mechanism, and the cleaning mechanism includes a reduction motor 12, a gear set 13, and a cleaning brush 14; the reduction motor 12 is installed at the right inner part of the closed frame 2; the gear set 13 is composed of two full gears, and the two full gears are respectively installed on the output shaft of the reduction motor 12 and the right side of the filter cartridge 4, and the two full gears are meshed, so that the output shaft of the reduction motor 12 can drive the filter cartridge 4 to rotate through the transmission of the two full gears; the cleaning brush 14 is installed between the two support frames 3, and the cleaning brush 14 is used to brush off the chips adhered in the filter holes of the filter cartridge 4, so that the adhered chips fall back into the filter cartridge 4 again.

[0025] See Figure 5 As shown in the figure, it further includes universal wheels 15; four universal wheels 15 are installed at intervals at the bottom of the machine table 1, and the universal wheels 15 are used to assist the machine table 1 in moving.

[0026] In use, the closed frame 2 is pushed to move, so that the universal wheels 15 roll on the ground, thereby assisting the machine table 1 to move. After the machine table 1 moves to the designated position, the other ends of the input pipe I 802 and the output pipe I 902 are both placed into the machine tool water tank. Then, the water pump I 801 can pump the coolant containing chips in the machine tool water tank into the filter cartridge 4 through the input pipe I 802 and the input pipe II 803, so that the filter cartridge 4 filters the coolant containing chips, so that the chips are retained in the filter cartridge 4, and the coolant is discharged into the closed frame 2 through the filter holes of the filter cartridge 4. After that, the water pump II 901 pumps the coolant in the closed frame 2 back into the machine tool water tank through the output pipe I 902 and the output pipe II 903. In this way, the chips in the machine tool water tank can be cleaned; when the filter cartridge 4 filters the coolant containing chips, at the same time, the servo motor 6 drives the spiral blade 7 to rotate, so that the spiral blade 7 conveys the chips in the filter cartridge 4 to the upper left, until the chips in the filter cartridge 4 are conveyed into the blanking frame 5 and slide out of the material, so that too many chips can be prevented from accumulating in the filter cartridge 4 and the chips can be prevented from affecting the filtering of the filter cartridge 4; when the chips slide out of the material through the blanking frame 5, the chips will fall into the collection frame 11 intensively for collection; when the filter cartridge 4 filters the coolant containing chips, the reduction motor 12 can drive the filter cartridge 4 to rotate through the gear set 13 (the rotation direction of the filter cartridge 4 needs to be opposite to the rotation direction of the spiral blade 7, so that the spiral blade 7 can convey the chips in the filter cartridge 4). When the filter cartridge 4 rotates, the cleaning brush 14 contacts the filter holes on the filter cartridge 4, and the cleaning brush 14 can brush off the chips adhering in the filter holes, so that the adhering chips fall back into the filter cartridge 4 again, thereby preventing the chips from blocking the filter holes on the filter cartridge 4; after the chips in the machine tool water tank are cleaned, the other ends of the input pipe I 802 and the output pipe I 902 are taken out of the machine tool water tank, then the collection frame 11 is pulled out by sliding from the support plate 10, and the chips in the collection frame 11 are cleaned, and then the collection frame 11 is put back to its original place.

[0027] Those skilled in the art should understand that the above embodiments do not limit the present invention in any form. Any technical solutions obtained by means of equivalent replacement or equivalent transformation fall within the protection scope of the present invention.

Claims

1. A machine tool water tank chip removal device, comprising a machine table (1), characterized in that: The machine also comprises a closed frame (2), a support frame (3), a filter cartridge (4), a feed frame (5), a servo motor (6), a spiral blade (7), a pumping mechanism, a drainage mechanism and a collecting mechanism. The closed frame (2) is mounted on a machine platform (1). Two support frames (3) are mounted on the machine platform (1). Both support frames (3) are located on the inner side of the closed frame (2). The filter cartridge (4) is rotatably mounted between the two support frames (3). The feed frame (5) is mounted on one of the support frames (3). The servo motor (6) is mounted on the closed frame (2). The spiral blade (7) is connected to the output shaft of the servo motor (6). The spiral blade (7) is located on the inner side of the filter cartridge (4). The pumping mechanism is used to pump coolant containing chips into the filter cartridge (4). The drainage mechanism is used to discharge the coolant in the closed frame (2). The collecting mechanism is used to collect the chips discharged from the feed frame (5).

2. A machine tool water tank chip removal device as claimed in claim 1, characterized in that: The pumping mechanism comprises a water pump I (801), an input pipe I (802) and an input pipe II (803). The water pump I (801) is installed on the machine platform (1). The two ends of the input pipe I (802) are respectively connected to the water outlet of the water pump I (801) and the filter cartridge (4). One end of the input pipe II (803) is connected to the water inlet of the water pump I (801). The other end of the input pipe II (803) is used to be placed in the water tank of the machine tool.

3. A machine tool water tank chip removal device as claimed in claim 2, characterized in that: The drainage mechanism comprises a water pump II (901), an output pipe I (902) and an output pipe II (903). The water pump II (901) is installed on the machine platform (1). One end of the output pipe I (902) is connected to the water inlet of the water pump II (901). The other end of the output pipe I (902) is connected to the closed frame (2). One end of the output pipe II (903) is connected to the water outlet of the water pump II (901). The other end of the output pipe II (903) is used to be placed in the water tank of the machine tool.

4. A machine tool water tank chip removal device as claimed in claim 3, characterized in that: The collecting mechanism also comprises a supporting plate (10) and a collecting frame (11); the supporting plate (10) is mounted on the machine platform (1); the collecting frame (11) is slidably arranged on the supporting plate (10); and the collecting frame (11) is used to collect the chips.

5. A machine tool water tank chip removal device as claimed in claim 4, characterized in that: The invention also comprises a cleaning mechanism, which comprises a reduction motor (12), a gear set (13) and a cleaning brush (14). The reduction motor (12) is installed in the closed frame (2). The gear set (13) is installed between the output shaft of the reduction motor (12) and the filter cartridge (4). The gear set (13) is used for transmitting between the output shaft of the reduction motor (12) and the filter cartridge (4). The cleaning brush (14) is installed between the two support frames (3). The cleaning brush (14) is used for brushing off the chips adhered to the filter cartridge (4).

6. A machine tool water tank chip removal device as claimed in claim 5, characterized in that: It also includes universal wheels (15), which are installed at intervals on the bottom of the machine (1), and the universal wheels (15) are used to assist the machine (1) in moving.