General mold for fabricated building wallboards

Through the sliding adjustment mold design, the problem of inflexible adjustment of the existing prefabricated building wall panel mold size is solved, stepless adjustment is achieved, the pouring process is simplified, and the strength of the edge mold is improved.

CN222987204UActive Publication Date: 2025-06-17GUANGXI CONSTR ENG RAIL PREFABRICATED CONSTR IND CO LTD
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Patent Information

Application Number
CN202422146656.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2025-06-17
Estimated Expiration
2034-09-02

AI Technical Summary

Technical Problem

The dimension adjustment of existing prefabricated building wall panel molds is not flexible enough to achieve stepless adjustment. Moreover, due to the reserved fixed grooves, the strength of the edge mold is reduced, and the fixed grooves need to be blocked during the pouring process, which is time-consuming and labor-intensive.

Method used

By sliding adjustment, the sliding connection between the first horizontal edge die, the first vertical edge die, the second horizontal edge die, the second vertical edge die and the U-shaped frame is achieved by fixing the edge die and the U-shaped frame with fasteners to achieve stepless adjustment of the mold size.

Benefits of technology

The stepless adjustment of mold size is achieved, adapting to the needs of wall panels of different sizes, simplifying the pouring process, avoiding the sealing step, and improving the strength of the edge mold and the stability of the mold.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of assembly type buildings, in particular to a general mold for assembly type building wallboards, which is characterized in that a first transverse side mold, a first longitudinal side mold, a second transverse side mold and a second longitudinal side mold are sequentially and respectively connected end to end in a sliding manner through a first U-shaped frame, a second U-shaped frame, a third U-shaped frame and a fourth U-shaped frame; moving the second transverse side die and fixing the second transverse side die through a corresponding fastener so as to adjust the distance between the second transverse side die and the first transverse side die; moving the second longitudinal edge die and fixing the second longitudinal edge die through a corresponding fastener so as to adjust the distance between the second longitudinal edge die and the first longitudinal edge die; the two ends of the first U-shaped frame, the second U-shaped frame, the third U-shaped frame and the fourth U-shaped frame are flush with the upper surface of the bottom plate and the lower surfaces of the first transverse edge mold, the first longitudinal edge mold, the second transverse edge mold and the second longitudinal edge mold. A sliding adjustment mode is adopted, the size of the mold can be adjusted in a stepless mode, no reserved opening is formed in the side mold, the strength of the side mold is high, and plugging is not needed in the pouring process.
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Description

Technical Field

[0001] The utility model relates to the technical field of prefabricated buildings, in particular to a general mold for prefabricated building wall panels. Background Technique

[0002] In response to the needs of social progress and development, the country strongly advocates prefabricated buildings, and precast concrete buildings are the absolute main force in prefabricated buildings. Precast concrete buildings are mainly composed of precast concrete wall panels, floor slabs, composite slabs and other PC components. However, the generality of the existing related technology for producing PC component molds is relatively low. Not only do the molds for wall panels, floor slabs, composite slabs and prestressed slabs require different corresponding designs and productions, and the forms are different; even the molds for wall panels, floor slabs, composite slabs and prestressed slabs of different sizes need to be customized separately, and the molds of different sizes are basically not universal.

[0003] Therefore, the patent with the application number CN202022754413.2 discloses a standardized mold for prefabricated building wall panels. Although the size can be adjusted, it is by adding a plurality of uniformly distributed fixed grooves on the fixed side mold, and according to the size requirements, the movable side mold is cross-connected to different positions of the fixed grooves; however, due to the fixed spacing of the fixed grooves, the adjustable size of the mold of this patent is also fixed, and stepless adjustment cannot be achieved, resulting in a limited adaptation range, and multiple reserved fixed grooves will reduce the strength of the side mold; at the same time, each time when using multiple fixed grooves, only one fixed groove needs to be connected with a fixed hinge, and the other fixed grooves need to be blocked during the pouring process, which is time-consuming and laborious. Summary of the Utility Model

[0004] In view of this, the purpose of the utility model is to provide a general mold for prefabricated building wall panels, which adopts a sliding adjustment method, can adjust the mold size steplessly, and there are no reserved openings on the side mold, the side mold has high strength, and there is no need to block during pouring.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A general mold for prefabricated building wall panels includes a bottom plate, a first transverse side mold, a first longitudinal side mold, a second transverse side mold, a second longitudinal side mold, a first U-shaped frame, a second U-shaped frame, a third U-shaped frame, and a fourth U-shaped frame;

[0007] The first horizontal side mold, the first vertical side mold, the second horizontal side mold, and the second vertical side mold are sequentially and slidably connected end to end through the first U-shaped frame, the second U-shaped frame, the third U-shaped frame, and the fourth U-shaped frame respectively; fasteners are provided on the first U-shaped frame, the second U-shaped frame, the third U-shaped frame, and the fourth U-shaped frame; move the second horizontal side mold and fix it through the corresponding fastener to adjust the distance between the second horizontal side mold and the first horizontal side mold; move the second vertical side mold and fix it through the corresponding fastener to adjust the distance between the second vertical side mold and the first vertical side mold.

[0008] Both ends of the first U-shaped frame, the second U-shaped frame, the third U-shaped frame, and the fourth U-shaped frame are flush with the upper surface of the bottom plate and the lower surfaces of the first horizontal side mold, the first vertical side mold, the second horizontal side mold, and the second vertical side mold.

[0009] As an alternative solution, both ends of the first U-shaped frame are fixedly connected to the bottom plate, one end of the first horizontal side mold is fixedly connected to the first U-shaped frame, and the other end is slidably inserted into the fourth U-shaped frame; one end of the first vertical side mold is slidably inserted into the first U-shaped frame, and the other end is fixedly connected to the second U-shaped frame; one end of the second horizontal side mold is slidably inserted into the second U-shaped frame, and the other end is fixedly connected to the third U-shaped frame; one end of the second vertical side mold is slidably inserted into the third U-shaped frame, and the other end is fixedly connected to the fourth U-shaped frame.

[0010] As an alternative solution, a guiding longitudinal groove extending along the length direction of the first vertical side mold is formed on the bottom plate below the first vertical side mold, and a first positioning block located in the guiding longitudinal groove is fixedly connected to one side of the second U-shaped frame.

[0011] As an alternative solution, a guiding transverse groove extending along the length direction of the first horizontal side mold is formed on the bottom plate outside the first horizontal side mold, and a second positioning block located in the guiding transverse groove is fixedly connected to one side of the fourth U-shaped frame.

[0012] As an alternative solution, the fastener is a screw, and the screw penetrates and is threadedly connected to the side wall of the first U-shaped frame, the second U-shaped frame, the third U-shaped frame, or the fourth U-shaped frame.

[0013] As an alternative solution, it further includes a first lead screw, a first nut, and a first motor. The first lead screw extends along the length direction of the first horizontal side mold; the first nut is fixedly connected to the upper surface of the fourth U-shaped frame and is threadedly connected to one end of the first lead screw; the first motor is installed on the bottom plate and is connected to the other end of the first lead screw to drive the first lead screw to rotate.

[0014] As an alternative solution, it further includes a second lead screw, a second nut, and a second motor; the second lead screw extends along the length direction of the first longitudinal side mold; the second nut is fixedly connected to the upper surface of the second U-shaped frame and is threadedly connected to one end of the first lead screw; the first motor is installed on the first U-shaped frame and is connected to the other end of the second lead screw to drive the second lead screw to rotate.

[0015] Due to the adoption of the above technical solution, the present utility model will have the following beneficial effects:

[0016] The general mold for prefabricated building wall panels provided by the present utility model uses the space enclosed by the first transverse side mold, the first longitudinal side mold, the second transverse side mold, and the second longitudinal side mold on the bottom plate as the pouring cavity for pouring the wall panels. Since the first transverse side mold, the first longitudinal side mold, the second transverse side mold, and the second longitudinal side mold are sequentially and slidably connected end to end through the first U-shaped frame, the second U-shaped frame, the third U-shaped frame, and the fourth U-shaped frame respectively, after moving the second transverse side mold and fixing it with the corresponding fastener, the distance between the second transverse side mold and the first transverse side mold can be adjusted; similarly, after moving the second longitudinal side mold and fixing it with the corresponding fastener, the distance between the second longitudinal side mold and the first longitudinal side mold can be adjusted; therefore, the mold size can be adjusted steplessly through the above sliding adjustment method, so that the pouring cavity is suitable for the wall panels that need to be customized. Compared with the prior art, the present utility model does not need to open reserved fixing grooves on the side molds, omits the steps of blocking the fixing grooves, simplifies the pouring process, and at the same time, the structure without reserved fixing grooves ensures the rigidity of the side molds, making the connection of the mold itself stable and not easily deformed; moreover, the design that the two ends of the U-shaped frame are flush with the upper surface of the bottom plate and the lower surface of the side mold can reduce the gap between the side mold and the bottom plate, prevent slurry leakage, and at the same time does not affect the relative sliding of the U-shaped frame and the side mold. Description of the Drawings

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0018] Figure 1 It is a perspective view of the general mold for prefabricated building wall panels according to an embodiment of the present utility model;

[0019] Figure 2 For Figure 1 It is a left view of the general mold for prefabricated building wall panels according to the embodiment;

[0020] Figure 3 For Figure 1Stereogram of the general mold for prefabricated building wall panels according to the embodiment from another angle in the state where the bottom plate is hidden;

[0021] Figure 4 Stereogram of the general mold for prefabricated building wall panels according to another embodiment of the present utility model;

[0022] Figure 5 For Figure 4 Top view of the general mold for prefabricated building wall panels according to the embodiment;

[0023] Figure 6 For Figure 4 Front view of the general mold for prefabricated building wall panels according to the embodiment.

[0024] Reference numerals: 1, bottom plate; 11, guiding longitudinal groove; 111, first positioning block; 12, guiding transverse groove; 121, second positioning block; 21, first transverse side mold; 22, second transverse side mold; 31, first longitudinal side mold; 32, second longitudinal side mold; 41, first U-shaped frame; 42, second U-shaped frame; 43, third U-shaped frame; 44, fourth U-shaped frame; 5, fastener; 61, first lead screw; 62, first nut; 63, first motor; 71, second lead screw; 72, second nut; 73, second motor. Detailed implementation manners

[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0026] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation to the present utility model. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0027] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0028] Referring to Figure 1 and Figure 2 , in an embodiment of a general mold for prefabricated building wall panels of the present utility model, the general mold for prefabricated building wall panels includes a bottom plate 1, a first transverse side mold 21, a first longitudinal side mold 31, a second transverse side mold 22, a second longitudinal side mold 32, a first U-shaped frame 41, a second U-shaped frame 42, a third U-shaped frame 43, and a fourth U-shaped frame 44.

[0029] Among them, the first transverse side mold 21, the first longitudinal side mold 31, the second transverse side mold 22, and the second longitudinal side mold 32 are sequentially and slidably connected end to end through the first U-shaped frame 41, the second U-shaped frame 42, the third U-shaped frame 43, and the fourth U-shaped frame 44 respectively. Specifically, both ends of the first U-shaped frame 41 are welded to the bottom plate 1, one end of the first transverse side mold 21 is welded to the first U-shaped frame 41, and the other end of the first transverse side mold 21 is slidably inserted into the fourth U-shaped frame 44; one end of the first longitudinal side mold 31 is slidably inserted into the first U-shaped frame 41, and the other end of the first longitudinal side mold 31 is welded to the second U-shaped frame 42; one end of the second transverse side mold 22 is slidably inserted into the second U-shaped frame 42, and the other end of the second transverse side mold 22 is welded to the third U-shaped frame 43; one end of the second longitudinal side mold 32 is slidably inserted into the third U-shaped frame 43, and the other end of the second longitudinal side mold 32 is welded to the fourth U-shaped frame 44.

[0030] Among them, fasteners 5 are respectively provided on the first U-shaped frame 41, the second U-shaped frame 42, the third U-shaped frame 43, and the fourth U-shaped frame 44; specifically, the fasteners 5 can be set as screws, and the screws penetrate and are threadedly connected to the side walls of the first U-shaped frame 41, the second U-shaped frame 42, the third U-shaped frame 43, or the fourth U-shaped frame 44. Tightening the screws can make the screw rods of the screws abut against the corresponding first transverse side mold 21, first longitudinal side mold 31, second transverse side mold 22, or second longitudinal side mold 32 for fixation.

[0031] During use, the space formed by enclosing the first horizontal side mold 21, the first vertical side mold 31, the second horizontal side mold 22, and the second vertical side mold 32 with the bottom plate 1 is used as the pouring cavity for pouring the wall panel. Move the second horizontal side mold 22 to drive the first vertical side mold 31 to slide relative to the first U-shaped frame 41, and at the same time drive the third U-shaped frame 43 to slide relative to the second vertical side mold 32. Until the distance between the second horizontal side mold 22 and the first horizontal side mold 21 is suitable for the width of the wall panel to be customized, then use the corresponding fasteners 5 to limit the relative sliding of the side mold and the U-shaped frame, achieving the effect of steplessly adjusting the width of the pouring cavity; Move the second vertical side mold 32 to drive the second horizontal side mold 22 to slide relative to the second U-shaped frame 42, and at the same time drive the fourth U-shaped frame 44 to slide relative to the first horizontal side mold 21. Until the distance between the second vertical side mold 32 and the first vertical side mold 31 is suitable for the length of the wall panel to be customized, then use the corresponding fasteners 5 to limit the relative sliding of the side mold and the U-shaped frame, achieving the effect of steplessly adjusting the length of the pouring cavity. Therefore, by the above method, the mold size can be steplessly adjusted to make the pouring cavity suitable for the wall panel to be customized.

[0032] Referring to Figure 3 , the two ends of the first U-shaped frame 41, the second U-shaped frame 42, the third U-shaped frame 43, and the fourth U-shaped frame 44 in this embodiment are flush with the upper surface of the bottom plate 1 and the lower surfaces of the first horizontal side mold 21, the first vertical side mold 31, the second horizontal side mold 22, and the second vertical side mold 32. This not only does not affect the relative sliding of the U-shaped frame and the side mold, but also can reduce the gap between the side mold and the bottom plate 1 to prevent leakage of slurry.

[0033] Continuing to refer to Figure 1 and Figure 2 , in this embodiment, a guiding longitudinal groove 11 extending along the length direction of the first vertical side mold 31 is opened on the bottom plate 1 below the first vertical side mold 31. A first positioning block 111 is welded to one side of the second U-shaped frame 42. The bottom of the first positioning block 111 is located in the guiding longitudinal groove 11, and the two side surfaces of the first positioning block 111 are respectively close to the two side walls of the guiding longitudinal groove 11, so that the guiding longitudinal groove 11 can guide the sliding of the first vertical side mold 31 and prevent its position from shifting.

[0034] Similarly, a guiding transverse groove 12 extending along the length direction of the first horizontal side mold 21 can be opened on the bottom plate 1 outside the first horizontal side mold 21. A second positioning block 121 is welded to one side of the fourth U-shaped frame 44. The bottom of the second positioning block 121 is located in the guiding transverse groove 12, and the two side surfaces of the second positioning block 121 are respectively close to the two side walls of the guiding longitudinal groove 11.

[0035] Referring to Figures 4 - 6, in another embodiment, the general mold for prefabricated building wall panels further includes a first lead screw 61, a first nut 62 and a first motor 63. The first lead screw 61 extends along the length direction of the first horizontal side mold 21; the first nut 62 is welded to the upper surface of the fourth U-shaped frame 44 and coaxially threadedly sleeved on one end of the first lead screw 61; the first motor 63 is fixedly installed on the bottom plate 1 through a bracket, and the output shaft of the first motor 63 is coaxially connected to the other end of the first lead screw 61. By driving the first lead screw 61 to rotate through the first motor 63, the first nut 62 can drive the second longitudinal side mold 32 to slide along the first horizontal side mold 21 under the action of the thread, saving manpower.

[0036] Similarly, a second lead screw 71, a second nut 72 and a second motor 73 can also be provided; the second lead screw 71 extends along the length direction of the first longitudinal side mold 31; the second nut 72 is welded to the upper surface of the second U-shaped frame 42 and coaxially threadedly sleeved on one end of the second lead screw 71; the first motor 63 is fixedly installed on the first U-shaped frame 41, and the output shaft of the first motor 63 is coaxially connected to the other end of the second lead screw 71. By driving the second lead screw 71 to rotate through the second motor 73, the second nut 72 can drive the second horizontal side mold 22 to slide along the first longitudinal side mold 31 under the action of the thread.

[0037] The above embodiments only represent several implementation manners of the present invention, and the description thereof is relatively specific and detailed, but it should not be construed as a limitation to the scope of the patent application. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present invention, several deformations and improvements can still be made, and these all belong to the protection scope of the present invention.

Claims

1. A universal mold for assembled building wall panels, characterized in that: It comprises a bottom plate (1), a first transverse side mold (21), a first longitudinal side mold (31), a second transverse side mold (22), a second longitudinal side mold (32), a first U-shaped frame (41), a second U-shaped frame (42), a third U-shaped frame (43), and a fourth U-shaped frame (44); The first transverse side mold (21), the first longitudinal side mold (31), the second transverse side mold (22), and the second longitudinal side mold (32) are respectively connected end to end by sliding through the first U-shaped frame (41), the second U-shaped frame (42), the third U-shaped frame (43), and the fourth U-shaped frame (44); the first U-shaped frame (41), the second U-shaped frame (42), the third U-shaped frame (43), and the fourth U-shaped frame (44) are respectively provided with fasteners (5); the second transverse side mold (22) is moved and fixed by the corresponding fasteners (5) to adjust the distance between the second transverse side mold (22) and the first transverse side mold (21); the second longitudinal side mold (32) is moved and fixed by the corresponding fasteners (5) to adjust the distance between the second longitudinal side mold (32) and the first longitudinal side mold (31); The two ends of the first U-shaped frame (41), the second U-shaped frame (42), the third U-shaped frame (43) and the fourth U-shaped frame (44) are flush with the upper surface of the bottom plate (1) and the lower surfaces of the first horizontal side mold (21), the first vertical side mold (31), the second horizontal side mold (22) and the second vertical side mold (32).

2. A universal mold for assembled building wall panels according to claim 1, characterized in that: Both ends of the first U-shaped frame (41) are fixedly connected to the bottom plate (1); one end of the first horizontal side mold (21) is fixedly connected to the first U-shaped frame (41), and the other end is slidably inserted in the fourth U-shaped frame (44); one end of the first vertical side mold (31) is slidably inserted in the first U-shaped frame (41), and the other end is fixedly connected to the second U-shaped frame (42); one end of the second horizontal side mold (22) is slidably inserted in the second U-shaped frame (42), and the other end is fixedly connected to the third U-shaped frame (43); one end of the second vertical side mold (32) is slidably inserted in the third U-shaped frame (43), and the other end is fixedly connected to the fourth U-shaped frame (44).

3. The universal mold for assembled building wall panels according to claim 1, characterized in that: A guide longitudinal groove (11) extending along the length direction of the first longitudinal side mold (31) is provided on the bottom plate (1) below the first longitudinal side mold (31), and a first positioning block (111) located in the guide longitudinal groove (11) is fixedly connected to one side of the second U-shaped frame (42).

4. The universal mold for assembled building wall panels according to claim 1, characterized in that: A guide transverse groove (12) extending along the length direction of the first transverse side mold (21) is provided on the bottom plate (1) on the outside of the first transverse side mold (21), and a second positioning block (121) located in the guide transverse groove (12) is fixedly connected to one side of the fourth U-shaped frame (44).

5. The universal mold for assembled building wall panels according to claim 1, characterized in that: The fastener (5) is a screw, and the screw is threadedly connected to the side wall of the first U-shaped frame (41), the second U-shaped frame (42), the third U-shaped frame (43) or the fourth U-shaped frame (44).

6. The universal mold for assembled building wall panels according to claim 1, characterized in that: It also includes a first screw rod (61), a first nut (62) and a first motor (63), wherein the first screw rod (61) extends along the length direction of the first horizontal side mold (21); the first nut (62) is fixedly connected to the upper surface of the fourth U-shaped frame (44) and is threadedly connected to one end of the first screw rod (61); the first motor (63) is installed on the base plate (1) and is connected to the other end of the first screw rod (61) to drive the first screw rod (61) to rotate.

7. A universal mold for assembled building wall panels according to claim 6, characterized in that: It also includes a second screw rod (71), a second nut (72) and a second motor (73); the second screw rod (71) extends along the length direction of the first longitudinal side mold (31); the second nut (72) is fixedly connected to the upper surface of the second U-shaped frame (42) and is threadedly connected to one end of the first screw rod (61); the first motor (63) is installed on the first U-shaped frame (41) and is connected to the other end of the second screw rod (71) to drive the second screw rod (71) to rotate.

Citation Information

Patent Citations

  • Standardized mold for fabricated building wallboards

    CN213918816U