Cement feeding device of cement production line

By designing and promoting mixing mechanism, spiral guide mechanism and material addition mechanism in the cement production line, the problems of uneven mixing, poor flow and inaccurate addition of materials in the cement production line are solved, efficient and uniform material mixing and flow are achieved, and production efficiency and product quality are improved.

CN222987256UActive Publication Date: 2025-06-17HUBEI JINGGONG CEMENT CO LTD
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Patent Information

Application Number
CN202421530320.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-06-17
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

In the existing cement production lines, the materials may be mixed unevenly and flow poorly, resulting in uneven mixing or blockage, affecting product quality and production efficiency, and inaccurate material addition, increasing operational complexity and possibility of errors.

Method used

A cement feeding device for cement production line is designed, including a mixing tank, a pushing mixing mechanism, a spiral guide mechanism and a material addition mechanism. Push the mixing mechanism through the first cylinder, push rod and spiral stirring blade to ensure that the material is mixed evenly. The spiral guide mechanism ensures that the material flows in the mixing tank according to the predetermined trajectory through the design of the guide frame, guide block and spiral groove. The material addition mechanism accurately controls the addition speed and flow rate of the material through the cooperation of the second cylinder, eccentric sheet, rotating rod and rotating blade.

Benefits of technology

The uniform mixing and flowability of materials is achieved, the risks of uneven mixing and blockage are reduced, production efficiency and product quality are improved, and operation complexity and possibility of errors are reduced.

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Abstract

The utility model discloses a cement production line cement feeding device which comprises a mixing tank, a pushing stirring mechanism, a spiral guide mechanism and a material adding mechanism, the pushing stirring mechanism comprises a first air cylinder, a top sealing cover, a pushing rod, a rotating sleeve and a spiral stirring blade, and the spiral guide mechanism comprises a guide frame, a guide block and a spiral groove. The material adding mechanism comprises a material adding pipe, a second air cylinder, a supporting frame, an eccentric piece, a rotating rod, a sleeve and a rotating blade, through cooperative work of the first air cylinder, a pushing rod and a spiral stirring blade, raw materials can be effectively mixed to be uniform, smooth proceeding of the follow-up production process is ensured, and the production efficiency is improved. The design of a guide frame, a guide block and a spiral groove can ensure that the raw materials flow in the mixing tank according to a preset track, the adding speed and flow of the materials can be accurately controlled through the cooperation of a second air cylinder, an eccentric piece, a rotating rod and a rotating blade, and the requirements of different production ratios are met.
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Description

Technical Field

[0001] The utility model relates to the technical field of cement feeding, and more specifically, to a cement feeding device for a cement production line. Background Art

[0002] A cement feeding device for a cement production line is a key device used to transport raw materials (such as limestone, clay, iron powder, etc.) to the cement production line during the cement production process.

[0003] In the existing technology, firstly, the materials in some devices may not be mixed evenly, affecting the quality of cement. Manual or simple mixing methods cannot achieve high production efficiency, affecting the production capacity of the production line. A large amount of manpower is required for stirring, increasing labor intensity and cost. Secondly, the materials in some devices may not flow smoothly in the mixing tank, resulting in uneven mixing or blockage, which may cause dead corners in the mixing process and affect the mixing effect. Finally, some devices may cause inaccurate material addition, affecting product quality and formula ratio. The instability of material addition may cause fluctuations in the production process, affecting production efficiency and product quality. There is no automated material addition, and manual operation is required, which increases the complexity of the operation and the possibility of errors. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the problems existing in the prior art, the utility model provides a cement feeding device for a cement production line to solve the technical problems mentioned in the background technology, such as uneven mixing of materials and poor flow of materials in a mixing tank.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cement feeding device for a cement production line, comprising a mixing tank, a pushing and stirring mechanism, a spiral guide mechanism and a material adding mechanism, the pushing and stirring mechanism comprising a first cylinder, a top cover, a pushing rod, a rotating sleeve and a spiral stirring blade, the top cover is arranged on the top end face of the mixing tank, the first cylinder is installed on the top cover, and one end of the first cylinder extends into the mixing tank and is connected to the pushing rod, the rotating sleeve is arranged on the pushing rod, and the spiral stirring blade is installed on the rotating sleeve, the spiral guide mechanism comprises a guide frame, a guide block and a spiral groove, the guide frame is rotatably sleeved on the pushing rod, and the guide frame is matched with the rotating sleeve, the spiral groove is arranged on the inner wall of the mixing tank, the guide blocks are arranged around the guide frame, and the guide blocks can be embedded in the spiral groove to cooperate with the spiral guide arrangement.

[0008] The present utility model is further configured such that the material adding mechanism includes a material adding pipe, a second cylinder, a support frame, an eccentric piece, a rotating rod, a sleeve, and a rotating blade. The material adding pipe is disposed through the top cover. The second cylinder is installed on the support frame. The eccentric piece is installed at one end of the second cylinder. The eccentric piece is cooperatively connected with the rotating rod. The sleeve is installed through between the material adding pipe and the mounting frame. The rotating rod rotates and extends into the sleeve and further into the material adding pipe. The rotating blade is installed at one end of the rotating rod. The rotating blade rotates to control the flow rate of the material passing through the material adding pipe.

[0009] The present utility model is further configured such that lateral plates are connected and provided on both sides of the top cover, and the support frame is installed on the top end face of the lateral plates. The lateral plates provide support and stability, enhancing the structural strength of the top cover.

[0010] The present utility model is further configured such that a flow pipe is connected to the bottom of the mixing tank, and a reciprocating rod is connected to one end of the push rod. The flow pipe and the reciprocating rod achieve the discharge of the material. The connection of the reciprocating rod enables the blocking plate to move away from the flow pipe, facilitating the smooth discharge of the material.

[0011] The present utility model is further configured such that a blocking plate and a diversion support blade are connected to the reciprocating rod, and the push rod pulls or pushes the blocking plate to move the blocking plate away from the flow pipe to achieve the discharge of the material. The blocking plate and the diversion support blade control the discharge process of the material, prevent the material from clogging, and ensure the smooth flow of the material.

[0012] The present utility model is further configured such that two groups of material adding pipes are provided, and two groups of the material adding mechanisms are cooperatively arranged on the material adding pipes. The two groups of material adding mechanisms improve the material adding efficiency and meet the requirements of large-scale production.

[0013] The present utility model is further configured such that a mounting frame is provided on the top end face of the top cover, and the bottom of the first cylinder is cooperatively connected with the mounting frame. The mounting frame provides stable support for the first cylinder, ensuring the smooth progress of the stirring process.

[0014] The present utility model is further configured such that legs are connected to the four peripheries of the bottom of the mixing tank. The legs provide stable support for the entire device, ensuring the continuity and safety of the production process.

[0015] (III) Beneficial Effects

[0016] Compared with the prior art, the present utility model provides a cement feeding device for a cement production line, having the following beneficial effects:

[0017] The utility model is provided with a pushing and stirring mechanism. Through the coordinated work of the first cylinder, the pushing rod and the spiral stirring blade, the raw materials can be effectively mixed evenly, ensuring the smooth progress of the subsequent production process. Through the design of the top cover and the first cylinder, the stirring force and speed can be conveniently controlled to meet different production requirements. The design of the pushing and stirring mechanism allows continuous operation, improving production efficiency.

[0018] The utility model is provided with a spiral guiding mechanism. The design of the guiding frame, the guiding block and the spiral groove can ensure that the raw materials flow in the mixing tank along a predetermined track, avoiding the deviation or accumulation of the raw materials during the mixing process. The spiral guiding helps the raw materials to be evenly dispersed in the mixing tank, improving the mixing effect. The design of the spiral groove reduces the dead corners in the mixing tank, ensuring that all raw materials can be effectively mixed.

[0019] The utility model is provided with a material adding mechanism. Through the cooperation of the second cylinder, the eccentric piece, the rotating rod and the rotating blade, the adding speed and flow rate of the material can be accurately controlled to meet the requirements of different production ratios. The setting of two groups of material adding mechanisms greatly improves the efficiency of material adding, meeting the needs of large-scale production. The design of the rotating blade helps to prevent the blockage of the material during the adding process, ensuring the smooth flow of the material. Description of the Drawings

[0020] Figure 1 is a schematic diagram of the overall structure of the device in the unused state of the utility model;

[0021] Figure 2 is a schematic diagram of the internal structure of the mixing tank of the utility model;

[0022] Figure 3 is a schematic diagram of the structure of the material adding mechanism of the utility model;

[0023] Figure 4 is a schematic diagram of the structures of the pushing and stirring mechanism and the spiral guiding mechanism of the utility model;

[0024] Figure 5 is a schematic diagram of the structure of the bottom flow of the utility model.

[0025] In the figure: 1, mixing tank; 2, first cylinder; 3, top cover; 4, pushing rod; 5, rotating sleeve; 6, spiral stirring blade; 7, guiding frame; 8, guiding block; 9, spiral groove; 10, material adding pipe; 11, second cylinder; 12, support frame; 13, eccentric piece; 14, rotating rod; 15, sleeve; 16, rotating blade; 17, side plate; 18, flow pipe; 19, reciprocating rod; 20, blocking plate; 21, guiding and supporting blade; 22, mounting frame; 23, leg. Detailed Implementation Modes

[0026] It should be noted that, without conflict, the embodiments in the present application and the features in the embodiments may be combined with each other. The following will describe the present utility model in detail with reference to the drawings and in conjunction with the embodiments.

[0027] It should be pointed out that, unless otherwise specified, all technical and scientific terms used in the present application have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present application belongs.

[0028] In the present utility model, unless otherwise stated, the orientations such as "upper, lower" are usually in the directions shown in the drawings, or in the vertical, perpendicular or gravitational directions; similarly, for ease of understanding and description, "left, right" are usually the left and right shown in the drawings; "inside, outside" refer to the inside and outside relative to the contour of each component itself, but the above orientation terms are not used to limit the present utility model.

[0029] Please refer to Figures 1-5 , a cement feeding device for a cement production line, comprising a mixing tank 1, a pushing and stirring mechanism, a spiral guiding mechanism and a material adding mechanism. The pushing and stirring mechanism includes a first cylinder 2, a top cover 3, a pushing rod 4, a rotating sleeve 5 and a spiral stirring blade 6. The top cover 3 is arranged on the top end face of the mixing tank 1. The first cylinder 2 is installed on the top cover 3, and one end of the first cylinder 2 extends into the mixing tank 1 and is connected to the pushing rod 4. The rotating sleeve 5 is arranged on the pushing rod 4, and the spiral stirring blade 6 is installed on the rotating sleeve 5. The spiral guiding mechanism includes a guiding frame 7, a guiding block 8 and a spiral groove 9. The guiding frame 7 is rotatably sleeved on the pushing rod 4, and the guiding frame 7 is in cooperation connection with the rotating sleeve 5. The spiral groove 9 is arranged on the inner wall of the mixing tank 1. The guiding block 8 is arranged around the guiding frame 7, and the guiding block 8 can be embedded into the spiral groove 9 to cooperate with the spiral guiding setting.

[0030] In this embodiment, the pushing and stirring mechanism is composed of a first cylinder 2, a top cover 3, a pushing rod 4, a rotating sleeve 5 and a spiral stirring blade 6. The top cover 3 is arranged on the top of the mixing tank 1. The first cylinder 2 is installed on the top cover 3 and is connected to the pushing rod 4. The first cylinder 2 receives signals from the control system, generates thrust or pull force, and transmits it to the rotating sleeve 5 through the pushing rod 4. The rotating sleeve 5 drives the spiral stirring blade 6 to rotate, stirring the materials in the mixing tank 1 to ensure uniform mixing of the materials. According to production requirements, the first cylinder 2 works continuously or intermittently to maintain continuous mixing of the materials. The spiral guiding mechanism is composed of a guiding frame 7, a guiding block 8 and a spiral groove 9. The guiding frame 7 is rotatably sleeved on the pushing rod 4 and is in cooperation connection with the rotating sleeve 5. The guiding block 8 is embedded into the spiral groove 9 on the inner wall of the mixing tank 1 to ensure that the pushing rod 4 and the rotating sleeve 5 move along the correct trajectory and maintain the stability of the stirring process.

[0031] The material adding mechanism includes a material adding pipe 10, a second cylinder 11, a support frame 12, an eccentric piece 13, a rotating rod 14, a sleeve 15 and a rotating blade 16. The material adding pipe 10 is disposed through the top cover 3. The second cylinder 11 is installed on the support frame 12. The eccentric piece 13 is installed at one end of the second cylinder 11. The eccentric piece 13 is connected and matched with the rotating rod 14. The sleeve 15 is installed through between the material adding pipe 10 and the mounting frame 22. The rotating rod 14 rotates and extends into the sleeve 15 and further extends into the material adding pipe 10. The rotating blade 16 is installed at one end of the rotating rod 14. The rotating blade 16 rotates to control the flow rate of the material passing through the material adding pipe 10.

[0032] In this embodiment, the material adding pipe 10 penetrates through the top cover 3. The second cylinder 11 drives the eccentric piece 13 and the rotating rod 14. The rotating rod 14 drives the rotating blade 16 to rotate to control the flow rate of the material passing through the material adding pipe 10. The rotation angle of the rotating blade 16 can be adjusted to precisely control the adding speed and amount of the material to meet the production requirements.

[0033] Please refer to Figures 1-5 , as a supplementary implementation manner of a cement feeding device for a cement production line for driving the stirring mechanism, the spiral guiding mechanism and the material adding mechanism: Side plates 17 are connected and provided on both sides of the top cover 3, and the support frame 12 is installed on the top end face of the side plate 17. A circulation pipe 18 is connected to the bottom of the mixing tank 1. A reciprocating rod 19 is connected to one end of the push rod 4. A blocking plate 20 and a diversion support blade 21 are connected to the reciprocating rod 19. The push rod 4 pulls or pushes the blocking plate 20 to move the blocking plate 20 away from the circulation rod to achieve the discharge of the material. Two groups of material adding pipes 10 are provided. Two groups of material adding mechanisms are cooperatively arranged on the material adding pipe 10. An installation frame 22 is provided on the top end face of the top cover 3. The bottom of the first cylinder 2 is connected and matched with the installation frame 22. Legs 23 are connected to the four peripheries of the bottom of the mixing tank 1.

[0034] More specifically, the mixing tank 1 is fixed to the ground through the legs 23. After the top cover 3 and the side plates 17 are installed, the material adding pipe 10 and the circulation pipe 18 are connected. The material enters the mixing tank 1 through the material adding pipe 10. Two groups of material adding mechanisms work simultaneously or alternately to ensure the continuous supply of the material. The first cylinder 2 is started, and the push rod 4 drives the spiral stirring blade 6 to rotate to stir the material. The spiral guiding mechanism ensures the stability and directivity of the stirring process. When the material in the mixing tank 1 is mixed, the push rod 4 controls the discharge of the material through the reciprocating rod 19 and the blocking plate 20, and discharges the material from the mixing tank 1 through the circulation pipe 18. During the whole production process, the control system monitors the working states of each mechanism to ensure the continuity and stability of the production process.

[0035] In summary, when the overall equipment is in use or operation: When it is necessary to drive the operation of the stirring mechanism, the stirring mechanism is composed of a first cylinder 2, a top cover 3, a push rod 4, a rotating sleeve 5 and a spiral stirring blade 6. The top cover 3 is arranged on the top of the mixing tank 1. The first cylinder 2 is installed on the top cover 3 and connected to the push rod 4. The first cylinder 2 receives signals from the control system, generates thrust or pulling force, and transmits it to the rotating sleeve 5 through the push rod 4. The rotating sleeve 5 drives the spiral stirring blade 6 to rotate, stirring the materials in the mixing tank 1 to ensure uniform mixing of the materials. According to production requirements, the first cylinder 2 works continuously or intermittently to maintain continuous mixing of the materials.

[0036] When it is necessary to drive the operation of the spiral guiding mechanism, the spiral guiding mechanism is composed of a guiding frame 7, a guiding block 8 and a spiral groove 9. The guiding frame 7 is rotatably sleeved on the push rod 4 and is connected in cooperation with the rotating sleeve 5. The guiding block 8 is embedded in the spiral groove 9 on the inner wall of the mixing tank 1 to ensure that the push rod 4 and the rotating sleeve 5 move on the correct track and maintain the stability of the stirring process.

[0037] When it is necessary to drive the operation of the material adding mechanism, the material adding pipe 10 penetrates through the top cover 3. The second cylinder 11 drives the eccentric piece 13 and the rotating rod 14. The rotating rod 14 drives the rotating blade 16 to rotate, controlling the flow rate of the materials passing through the material adding pipe 10. The rotation angle of the rotating blade 16 can be adjusted to precisely control the adding speed and amount of the materials to meet production requirements.

[0038] The mixing tank 1 is fixed to the ground through the support legs 23. After the top cover 3 and the side plates 17 are installed, and the material adding pipe 10 and the circulation pipe 18 are connected. The materials enter the mixing tank 1 through the material adding pipe 10. Two groups of material adding mechanisms work simultaneously or alternately to ensure continuous supply of the materials. The first cylinder 2 is started, and the push rod 4 drives the spiral stirring blade 6 to rotate to stir the materials. The spiral guiding mechanism ensures the stability and guiding property of the stirring process. When the materials in the mixing tank 1 are mixed, the push rod 4 controls the discharge of the materials through the reciprocating rod 19 and the blocking plate 20, and discharges the materials from the mixing tank 1 through the circulation pipe 18. During the entire production process, the control system monitors the working states of each mechanism to ensure the continuity and stability of the production process.

[0039] In all the solutions mentioned above, for the connection between two components, welding, connection with bolts and nuts, connection with bolts or screws, or other well-known connection methods can be selected according to the actual situation, which will not be elaborated one by one here. For those mentioned above that involve fixed connection, welding is preferably considered. Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A cement feeding device for a cement production line, comprising a mixing tank (1), a pushing and stirring mechanism, a spiral guide mechanism and a material adding mechanism, wherein: The pushing and stirring mechanism comprises a first cylinder (2), a top cover (3), a pushing rod (4), a rotating sleeve (5) and a spiral stirring blade (6); the top cover (3) is arranged on the top end surface of the mixing tank (1); the first cylinder (2) is mounted on the top cover (3), and one end of the first cylinder (2) extends into the mixing tank (1) and is connected to the pushing rod (4); the rotating sleeve (5) is arranged on the pushing rod (4), and the spiral stirring blade (6) is installed on the rotating sleeve (5); the spiral guide mechanism comprises a guide frame (7), a guide block (8) and a spiral groove (9); the guide frame (7) is rotatably sleeved on the pushing rod (4), and the guide frame (7) is matched with the rotating sleeve (5); the spiral groove (9) is arranged on the inner wall of the mixing tank (1); the guide block (8) is arranged around the guide frame (7), and the guide block (8) can be embedded in the spiral groove (9) to match the spiral guide arrangement.

2. A cement feeding device for a cement production line according to claim 1, characterized in that: The material adding mechanism comprises a material adding pipe (10), a second cylinder (11), a support frame (12), an eccentric piece (13), a rotating rod (14), a sleeve (15) and a rotating blade (16); the material adding pipe (10) is arranged through the top cover (3); the second cylinder (11) is mounted on the support frame (12); the eccentric piece (13) is mounted on one end of the second cylinder (11); the eccentric piece (13) is matched and connected with the rotating rod (14); the sleeve (15) is arranged through the material adding pipe (10) and the mounting frame (22); the rotating rod (14) rotates to extend into the sleeve (15) and further into the material adding pipe (10); the rotating blade (16) is mounted on one end of the rotating rod (14); the rotating blade (16) rotates to control the flow rate of the material passing through the material adding pipe (10).

3. A cement feeding device for a cement production line according to claim 1, characterized in that: The top cover (3) is connected to two sides of the lateral plate (17), and the support frame (12) is installed on the top end surface of the lateral plate (17).

4. A cement feeding device for a cement production line according to claim 1, characterized in that: The bottom of the mixing tank (1) is connected to a circulation pipe (18), and one end of the pushing rod (4) is connected to a reciprocating rod (19).

5. A cement feeding device for a cement production line according to claim 4, characterized in that: The upper part of the reciprocating rod (19) is connected with a blocking plate (20) and a guide support leaf (21), and the pushing rod (4) pulls or pushes the blocking plate (20) so that the blocking plate (20) is away from the flow rod, thereby realizing the discharge of materials.

6. A cement feeding device for a cement production line according to claim 2, characterized in that: The material adding pipe (10) is provided with two groups, and the two groups of material adding mechanisms are cooperatively arranged on the material adding pipe (10).

7. The cement feeding device for a cement production line according to claim 1, characterized in that: A mounting frame (22) is provided on the top end surface of the top cover (3), and the bottom of the first cylinder (2) is cooperatively connected to the mounting frame (22).

8. The cement feeding device for a cement production line according to claim 1, characterized in that: The bottom of the mixing tank (1) is connected to the periphery with supporting legs (23).

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