Sealing device for single-nozzle nodule cleaning hole of flash converting furnace
By designing a detachable and adjustable sealing device, the problem of the size of the existing sealing device being too short is solved, effectively sealing the nodule cleaning hole and convenient removal of the plug, and improving production efficiency.
Patent Information
- Application Number
- CN202421660907.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-07-15
AI Technical Summary
The size of the existing sealing device is too short to fit with the nodule cleaning hole, resulting in poor sealing effect, and the nodule is easily bonded to the plug and difficult to remove, affecting the production progress.
A sealing device including a tie rod, handle, plug and iron sealing ring made of carbon steel is designed. The plug can be detached and matched with the tie rod, and can be selected according to the actual size. The iron sealing ring is fixedly connected to the top of the plug to achieve better fit and seal.
Effective sealing of the nodule cleaning hole is achieved, avoiding the dissipation of flue gas and the formation of nodules, facilitating the removal and cleaning of the plug, and improving production efficiency.
Smart Images

Figure CN222990171U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a sealing device, in particular to a sealing device for a single-nozzle nodulation cleaning hole of a flash smelting furnace. Background Technique
[0002] In the process of copper pyrometallurgy, the flash smelting technology mainly extracts copper matte powder into high-grade blister copper. During the flash smelting process, it is necessary to ensure that the powdery material falls evenly and stably in the central injector. However, affected by the change of material properties during the production process, nodules will appear under and around the bottom plate of the distributor. The nodules will cause uneven reaction and the problem of downward raw material in the production process. At the same time, the existence of nodules directly affects the efficient operation of the single nozzle of the smelting furnace and the furnace condition control. In the prior art, for the convenience of nodulation cleaning, a nodulation cleaning hole is opened in the surrounding water jacket under the bird's nest water jacket of the single nozzle, which is convenient for cleaning the nodules during the production process.
[0003] Among them, a sealing device is provided on the nodulation cleaning hole. However, the plug used in the existing sealing device has a short size, resulting in that the plug cannot fit the nodulation cleaning hole during use, which will cause nodules to form at the nodulation cleaning hole. And when more nodules are bonded, they will also be bonded to the plug together. When it is necessary to clean the nodules, it is difficult to take out the plug. If it cannot be solved in a short time, it will cause the phenomenon of stopping the material for cleaning, which will affect the overall production progress. Summary of the Invention
[0004] Aiming at the deficiencies that the plug has a short size, cannot fit the nodulation cleaning hole during use, has a poor sealing effect, and the nodules will also be bonded to the plug together, resulting in the plug being difficult to take out, the utility model provides a sealing device for a single-nozzle nodulation cleaning hole of a flash smelting furnace, which has a simple structure, can better fit the nodulation cleaning hole during use, and is convenient to take out.
[0005] To achieve the above object, the technical solution of the utility model is as follows:
[0006] A sealing device for a single-nozzle nodulation cleaning hole of a flash smelting furnace includes a pull rod, a handle, a plug and an iron seal ring made of carbon steel; one end of the pull rod is welded to the handle to form a T shape, and the other end is detachably connected to a cylindrical hollow plug; the top surface of the plug is connected with the iron seal ring; the iron seal ring is circular, the inner ring is connected with the pull rod in a matching manner, and the bottom surface is fixedly connected with the top surface of the plug.
[0007] The device components are made of carbon steel, with relatively high overall rigidity. The length of the pull rod can be selected according to actual operation requirements; the plug is detachable and can be matched with the pull rod, and the plug can be selected according to the size of the actual nodule-sealing hole, which is convenient for the sealing device to adapt to nodule-cleaning holes of different sizes; when in use, the worker holds the handle and manipulates the pull rod to insert the plug into the nodule-cleaning hole. After the plug is inserted, the cylindrical structure fits with the nodule-cleaning hole. At the same time, the iron seal ring above the plug fits with the surface around the nodule-cleaning hole, with a large contact area, realizing the sealing of the hole and avoiding the escape of smelting flue gas and the formation of nodules in the nodule-cleaning hole; then when cleaning the generated nodules, operate the pull rod to pull up the plug. If it is difficult to remove the plug at this time, it means that nodules have formed at the connection part between the iron seal ring of the plug and the surrounding water jacket, resulting in the connection of this part. At this time, hold both ends of the handle and rotate the device around the pull rod point, so that there is looseness between the iron seal ring and the plug and the surrounding water jacket, and the iron seal ring and the surrounding water jacket can be quickly separated. At this time, the plug can be easily taken out.
[0008] Further, the diameter of the plug is 100mm and the height is 150mm. The plug of this size can better fit the nodule-cleaning hole of the annular water jacket in use in the factory. Since the size of the plug fits the size of the hole, the problem that nodules will form in the nodule-cleaning hole and cause the plug to bond with the nodule-cleaning hole is solved.
[0009] Further, a groove for matching with the pull rod is provided at the top of the plug, and countersunk screws are provided on the side; a circular ring-shaped connection groove for matching with the countersunk screws is provided at the bottom of the pull rod. When in use, first insert the pull rod into the groove, and then tighten the countersunk screws. The countersunk screws pass through the plug and are inserted into the circular ring-shaped connection groove, so that the two are stably connected together, which is convenient for the use of the sealing device.
[0010] Further, internal threads are provided on the inner ring of the iron seal ring; external threads for matching with the internal screws are provided at the position where the pull rod is connected to the iron seal ring. The iron seal ring and the pull rod are tightened by clockwise rotation of the threads, and the connection between the two is more stable and reliable. When the sealing device is in use, the worker can rotate the handle clockwise to rotate without affecting the thread fit between the seal ring and the pull rod, which is convenient for taking out the plug.
[0011] Further, a heat-insulating and anti-slip sleeve is sleeved on the handle. The heat-insulating and anti-slip sleeve facilitates the holding and use of the device.
[0012] Further, a layer of fiberglass paper is sleeved on the periphery of the plug. The fiberglass paper on the periphery of the plug can make the plug fit closely with the nodule-cleaning hole, and the fiberglass paper is heat-resistant. Using it on the periphery of the plug can improve the sealing effect of the sealing device.
[0013] 1. The plug of the present utility model is matched with an iron sealing ring, which can better seal the nodule cleaning hole, and can effectively prevent nodules from forming on the inner wall of the nodule cleaning hole, facilitating the nodule cleaning work of the annular water jacket; the handle and the pull rod form a T-shaped structure, which can save effort in rotating the pull rod during use, enabling the iron sealing ring to be quickly separated from the annular water jacket and facilitating the removal of the plug.
[0014] 2. The sealing device of the present utility model has strong overall rigidity, light weight, can effectively reduce the adhesion in the nodule cleaning hole, reduce the workload, and at the same time can reduce the escape of flue gas and improve the working environment; the pull rod and the plug are connected through countersunk screws and a circular connecting groove, enabling them to be stably and reliably connected together for the convenient use of the sealing device; the iron sealing ring and the pull rod are connected by threads, with convenient connection and good connection effect; the heat-insulating and anti-slip sleeve facilitates the holding and use of the device; the fiberglass paper around the plug can improve the sealing effect of the plug during use. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 FIG. is a three-dimensional structural schematic diagram of a sealing device for a single-nozzle nodule cleaning hole of a flash smelting furnace according to the present utility model.
[0016] Figure 2 FIG. is a specific structural schematic diagram of the plug part of a sealing device for a single-nozzle nodule cleaning hole of a flash smelting furnace according to the present utility model.
[0017] Figure 3 FIG. is a cross-sectional view of the mating structure of the plug and the pull rod of a sealing device for a single-nozzle nodule cleaning hole of a flash smelting furnace according to the present utility model.
[0018] REFERENCE SIGNS IN THE DRAWINGS:
[0019] Pull rod - 1, Circular connecting groove - 11, Handle - 2, Heat-insulating and anti-slip sleeve - 21, Plug - 3, Groove - 31, Countersunk screw - 32, Fiberglass paper - 33, Iron sealing ring - 4. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0020] The present utility model will be further described below with reference to the accompanying drawings.
[0021] Embodiment 1: A sealing device for a single-nozzle nodule cleaning hole of a flash smelting furnace, including a pull rod 1, a handle 2, a plug 3, and an iron sealing ring 4 made of carbon steel; one end of the pull rod 1 is welded to the handle 2 to form a T shape, and the other end is detachably connected to a cylindrical hollow plug 3; the top surface of the plug 3 is connected to the iron sealing ring 4; the iron sealing ring 4 is circular, with its inner ring mating with the pull rod 1 and its bottom surface fixedly connected to the top surface of the plug 3.
[0022] The device components are made of carbon steel, and the overall rigidity is relatively large. The length of the pull rod 1 can be selected according to the actual operation requirements; the plug 3 is detachable and matched with the pull rod 1, and the plug 3 can be selected according to the size of the actual nodule sealing hole, so that the sealing device can be adapted to nodule cleaning holes of different sizes; when in use, the worker holds the handle 2 and manipulates the pull rod 1 to insert the plug 3 into the nodule cleaning hole. After the plug 3 is inserted, the cylindrical structure fits the nodule cleaning hole, and at the same time, the iron sealing ring 4 above the plug 3 fits the surface around the nodule cleaning hole, with a large contact area, to achieve the sealing of the hole. , to prevent the escape of smelting fume and the formation of nodules in the nodule cleaning hole; when cleaning the nodules later, operate the pull rod 1 to pull up the plug 3. If it is difficult to remove the plug 3 at this time, it means that a nodule has formed at the connection between the iron sealing ring 4 of the plug 3 and the surrounding water jacket, causing this part to be connected. At this time, grasp the two ends of the handle 2 and rotate the device around the pull rod 1 to loosen the iron sealing ring 4 and the plug 3 and the surrounding water jacket. The iron sealing ring and the surrounding water jacket can be quickly separated, and the plug 3 can be easily removed at this time.
[0023] Embodiment 2: The difference from Embodiment 1 is that the plug 3 has a diameter of 100 mm and a height of 150 mm. The plug 3 of this size can better fit the nodule cleaning hole of the annular water jacket in the factory when in use. Since the size of the plug 3 fits the size of the hole, the problem of nodules in the nodule cleaning hole causing the plug 3 to stick to the nodule cleaning hole is solved.
[0024] The top of the plug 3 is provided with a groove 31 that matches the pull rod 1, and the side is provided with a countersunk screw 32; the bottom of the pull rod 1 is provided with a circular connecting groove 11 that matches the countersunk screw 32. When in use, the pull rod 1 is first inserted into the groove 31, and then the countersunk screw 32 is tightened, and the countersunk screw 32 passes through the plug 3 and is inserted into the circular connecting groove 11, so that the two are stably connected together, which is convenient for the use of the sealing device.
[0025] The handle is covered with a heat-insulating and anti-skid cover 21. The heat-insulating and anti-skid cover 21 facilitates the grip and use of the device.
[0026] Embodiment 2: The difference from Embodiment 2 is that the inner ring of the iron sealing ring 4 is provided with an internal thread; the position where the pull rod 1 is connected to the iron sealing ring 4 is provided with an external thread that matches the internal screw. The iron sealing ring 4 and the pull rod 1 are tightened by rotating the thread clockwise, and the connection between the two is more stable and reliable. When the sealing device is used, the worker can rotate the handle clockwise without affecting the thread matching between the sealing ring and the pull rod 1, so as to facilitate the removal of the plug 3.
[0027] A layer of fiberglass paper 33 is sleeved around the periphery of the plug 3. The fiberglass paper 33 around the periphery of the plug 3 can enable the plug 3 to closely cooperate with the nodule cleaning hole, and the fiberglass paper 33 is heat-resistant. Using it around the plug 3 can improve the plugging effect of the sealing device.
[0028] In the description of the present utility model, a large number of specific details are set forth. However, it will be understood that embodiments of the present utility model may be practiced without these specific details. In some instances, well-known methods, structures and technologies have not been shown in detail so as not to obscure the understanding of this description.
[0029] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model and are not intended to limit them. Although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present utility model, and they should all be covered by the scope of the claims and the description of the present utility model.
Claims
1. A flash converting furnace single nozzle nodule cleaning hole sealing device, characterized in that: It comprises a pull rod (1), a handle (2), a plug (3) and an iron sealing ring (4) made of carbon steel; one end of the pull rod (1) is welded to the handle (2) in a T-shape, and the other end is detachably connected to a cylindrical hollow plug (3); the top surface of the plug (3) is connected to the iron sealing ring (4); the iron sealing ring (4) is in a circular ring shape, the inner ring of which is cooperatively connected to the pull rod (1), and the bottom surface is fixedly connected to the top surface of the plug (3).
2. A flash converting furnace single nozzle nodule cleaning hole sealing device as claimed in claim 1, characterized in that: The plug (3) has a diameter of 100 mm and a height of 150 mm.
3. A flash converting furnace single nozzle nodule cleaning hole sealing device according to any one of claims 1 or 2, characterized in that: The plug (3) has a groove (31) on the top thereof that matches the pull rod (1), and a countersunk screw (32) on the side thereof; and a circular connecting groove (11) that matches the countersunk screw (32) is provided on the bottom thereof.
4. A flash converting furnace single nozzle nodule cleaning hole sealing device as claimed in claim 3, characterized in that: The inner ring of the iron sealing ring (4) is provided with an internal thread; the position where the pull rod (1) and the iron sealing ring (4) are connected is provided with an external thread that matches the internal screw.
5. A flash converting furnace single nozzle nodule cleaning hole sealing device as claimed in claim 1, characterized in that: The handle (2) is covered with a heat-insulating and anti-slip cover (21).
6. A flash converting furnace single nozzle nodule cleaning hole sealing device as claimed in claim 1, characterized in that: A layer of glass fiber paper (33) is sleeved on the periphery of the plug (3).