Rapid slurry mixing and changing device of setting machine

Abstract

The utility model relates to a rapid pulp mixing and changing device of a setting machine, which comprises a rack, a pulp tank and a compression roller baffle plate, a safety baffle plate is fixed at the front end of the rack, the pulp tank is arranged in the rack, a compression roller is arranged in the pulp tank, the compression roller is positioned behind the safety baffle plate, and the compression roller baffle plate is fixed at the front end of the rack. A safety baffle is arranged in the paddle groove, a miniature material barrel is arranged on the safety baffle through a fixing assembly, a liquid outlet is formed in the bottom of the miniature material barrel, the liquid outlet is connected with a first pipeline, the other end of the first pipeline is located in the paddle groove, and a first pneumatic valve is arranged on the first pipeline. When a small batch is produced, the slurry can be safely, conveniently and quickly replaced, and the waste of the slurry is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of setting machines, in particular to a rapid slurry preparation and replacement device for a setting machine. Background Technique

[0002] At present, when the textile grey fabric is subjected to post-treatment processing, the general speed of the setting machine is 25 - 30M / MIN. When producing small-batch orders, the production time is short; especially in the product development stage, when producing 10 - 20 meters, the setting time is even less than one minute. Due to different color and fabric surface requirements, after each batch of production, the slurry formula needs to be changed, the slurry tank needs to be cleaned, and the slurry needs to be re-prepared. Although each setting machine is equipped with two stock barrels, the number of formulas used for small-batch orders is also small, and it is impossible to prepare and dissolve the materials in the stock barrels. Workers can only directly add the prepared slurry into the slurry tank through the gap between the pressure roller and the pressure roller baffle in order to save time and improve efficiency. However, although this method can improve efficiency, it also brings many problems to production: (1) inconvenient operation and wasted actions; (2) extended thread-changing time and affected efficiency; (3) increased quality risks and easy to generate additive spots on the fabric surface; (4) easy to cause uneven initial sizing of the fabric and result in fabric waste; (5) directly adding additives from the rolling roller has potential safety hazards. Content of the Utility Model

[0003] The purpose of the utility model is to provide a rapid slurry preparation and replacement device for a setting machine, which can safely, conveniently and quickly replace the slurry during small-batch production and avoid waste of the slurry.

[0004] To achieve the above purpose, the utility model provides the following technical solution: A rapid slurry preparation and replacement device for a setting machine, including a frame, a slurry tank, and a pressure roller baffle. A safety baffle is fixed at the front end of the frame. A slurry tank is arranged inside the frame. A pressure roller is arranged inside the slurry tank, and the pressure roller is located behind the pressure roller baffle. A small-scale material dissolving tank is arranged on the safety baffle through a fixing component. An outlet is opened at the bottom of the small-scale material dissolving tank. The outlet is connected to a first pipeline, and the other end of the first pipeline is located inside the slurry tank. A first pneumatic valve is arranged on the first pipeline.

[0005] Further, the fixing component includes a square-shaped female buckle and an arc-shaped male buckle. The square-shaped female buckle is fixed on the pressure roller baffle, and the arc-shaped male buckle is fixed on the side wall of the small-scale material dissolving tank and is opposite to the position of the square-shaped female buckle. An arc-shaped guiding baffle that fits the outer side surface of one side of the small-scale material dissolving tank is arranged on the upper surface of the safety baffle.

[0006] Further, the fixing component includes a C-shaped female buckle and an inverted U-shaped male buckle. The C-shaped female buckle is fixed on the pressure roller baffle, and the inverted U-shaped male buckle is fixed on the side wall of the miniaturized material bucket and is opposite to the C-shaped female buckle in position. A limiting tab is fixedly arranged on the upper surface of the safety baffle.

[0007] Further, a water inlet is provided on the outer side of the miniaturized material bucket. The water inlet is connected to a second pipeline, and a water inlet switch is arranged on the second pipeline.

[0008] Further, an impeller stirrer is fixed at the bottom inside the miniaturized material bucket.

[0009] Further, a waste liquid outlet is provided at the bottom of the miniaturized material bucket. The waste liquid outlet is connected to a waste liquid pipeline, and a second pneumatic valve is arranged on the waste liquid pipeline.

[0010] The beneficial effects of the present utility model: Through the rapid slurry preparation and replacement device of the present utility model, it is possible to prepare materials in advance, shorten the line change time. At the same time, the pre-prepared slurry can enable the additives to flow directly and evenly into the slurry tank, avoiding the risk of uneven sizing of the fabric in the early stage, greatly reducing the probability of generating additive spots, reducing the workload of on-site employees, eliminating potential safety hazards, and improving the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 is a schematic structural diagram of the present utility model;

[0012] Figure 2 is Figure 1 a schematic structural diagram of part A in

[0013] Figure 3 is a schematic structural diagram of the fixing component of the first embodiment;

[0014] Figure 4 is a schematic structural diagram of the miniaturized material bucket of the first embodiment;

[0015] Figure 5 is a schematic structural diagram of the fixing component of the second embodiment;

[0016] Figure 6 is a schematic structural diagram of the miniaturized material bucket of the second embodiment;

[0017] Figure 7 is a top view of the miniaturized material bucket of the present utility model.

[0018] 1. Frame, 2. Safety baffle, 3. Pulp tank, 4. Press roller, 5. Press roller baffle, 6. Fixing component, 61. Square-shaped female buckle, 62. Arc-shaped male buckle, 63. Arc-shaped guiding baffle, 64. C-shaped female buckle, 65. Inverted U-shaped male buckle, 66. Limit baffle, 7. Miniaturized material bucket, 8. First pipeline, 9. First pneumatic valve, 11. Second pipeline, 12. Water inlet switch, 13. Impeller agitator, 14. Waste liquid outlet, 15. Waste liquid pipeline, 16. Second pneumatic valve. Detailed implementation mode

[0019] The following further describes the present utility model in conjunction with the accompanying drawings.

[0020] Please refer to Figures 1 to 7 , the present utility model provides an embodiment: A quick pulp preparation and replacement device for a setting machine, including a frame 1, a pulp tank 3, and a press roller baffle 5. A safety baffle 2 is fixed at the front end of the frame 1. A pulp tank 3 is arranged inside the frame 1. A press roller 4 is arranged inside the pulp tank. The press roller 4 is located behind the press roller baffle 5. A miniaturized material bucket 7 is arranged on the safety baffle 2 through a fixing component 6. A liquid outlet is opened at the bottom of the miniaturized material bucket 7. The liquid outlet is connected to a first pipeline 8. The other end of the first pipeline 8 is located inside the pulp tank. A first pneumatic valve 9 is arranged on the first pipeline 8. When the first pneumatic valve 9 is opened, the proportioned pulp in the miniaturized material bucket 7 can flow into the pulp tank 3 along the first pipeline 8, enabling the setting machine to perform small-batch processing. During the processing, the first pneumatic valve 9 is closed for re-proportioning. After the processing is completed, the pulp can be directly re-injected into the pulp tank 3 without waiting. The device of the present utility model can be used as a quick pulp inlet for the setting machine, realizing pre-stocking, shortening the line change time, reducing the workload of on-site employees, and eliminating potential safety hazards. The setting machine itself has a large feeding bucket, but it is difficult to perform small-batch production. When performing small-batch production, the equipment of the present utility model can be used to safely, conveniently, and quickly replace the slurry, avoiding waste of pulp.

[0021] Please continue to refer to Figures 5 to 6As shown in the figure, in an embodiment of the present utility model, the fixing assembly 6 includes a square-shaped female buckle 61 and an arc-shaped male buckle 62. The square-shaped female buckle 61 is fixed on the pressure roller baffle 5, and the arc-shaped male buckle 62 is fixed on the side wall of the miniaturized bucket 7 and is opposite to the square-shaped female buckle 61. An arc-shaped guiding baffle 63 that fits the outer side of one side of the miniaturized bucket 7 is provided on the upper surface of the safety baffle 2. Place the miniaturized bucket 7 at the position where it fits the arc-shaped guiding baffle 63. By rotating the miniaturized bucket 7 counterclockwise, one end of the arc-shaped male buckle 62 is passed through the square-shaped female buckle 61 for buckling, realizing the fixation of the miniaturized bucket 7 on the safety baffle 2. At the same time, the arc-shaped guiding baffle 63 can also prevent the arc-shaped male buckle 62 from deforming, making the fixation of the miniaturized bucket 7 more stable.

[0022] Please continue to refer to Figures 3 to 4 As shown in the figure, in an embodiment of the present utility model, the fixing assembly 6 includes a C-shaped female buckle 64 and an inverted U-shaped male buckle 65. The C-shaped female buckle 64 is fixed on the pressure roller baffle 5, and the inverted U-shaped male buckle 65 is fixed on the side wall of the miniaturized bucket 7 and is opposite to the C-shaped female buckle 64. A limiting baffle 66 is provided and fixed on the upper surface of the safety baffle 2. The inverted U-shaped male buckle 65 can be buckled with the C-shaped female buckle 64 to realize the position fixation of the miniaturized bucket 7. At the same time, the limiting baffle 66 can limit the position of the miniaturized bucket 7 to prevent the inverted U-shaped male buckle 65 from deforming, making the fixation of the miniaturized bucket 7 more stable. The miniaturized bucket 7 can also be fixed on the safety baffle by welding or screw and nut cooperation.

[0023] Please continue to refer to Figure 1 、 Figure 2 As shown in the figure, in an embodiment of the present utility model, a water inlet is provided on the outer side of the miniaturized bucket 7, and the water inlet is connected to a second pipeline 11. A water inlet switch 12 is provided on the second pipeline 11. The water injection into the miniaturized bucket 7 can be controlled through the water inlet switch 12. A flow meter can also be provided on the second pipeline 11, and the flow meter can measure the water flow velocity of the second pipeline, so as to control the volume of water injected into the miniaturized bucket 7.

[0024] Please continue to refer to Figure 7 As shown in the figure, in an embodiment of the present utility model, an impeller stirrer 13 is fixed at the bottom inside the miniaturized bucket 7. The impeller stirrer 13 can stir the well-proportioned additives and the water injected into the miniaturized bucket 7 evenly. The impeller stirrer 13 is driven by a motor to rotate, and there is no need for manual stirring.

[0025] Please continue to refer to Figure 1 、 Figure 2As shown, in an embodiment of the present utility model, a waste liquid outlet 14 is provided at the bottom of the miniaturized material barrel 7. The waste liquid outlet 14 is connected to a waste liquid pipeline 15, and a second pneumatic valve 16 is provided on the waste liquid pipeline 15. After the proportioned slurry in the miniaturized material barrel can flow into the slurry tank 3 along the first pipeline 8, the first start valve is closed, the miniaturized material barrel 7 is cleaned, the second pneumatic valve 16 is opened, and the cleaning wastewater is discharged into the wastewater pipeline, and then the second pneumatic valve is closed to facilitate re - batching.

[0026] The present utility model has the following working principle: When producing the first batch of mass - produced goods, first open the water inlet switch of the miniaturized material barrel, inject the required amount of water, add the weighed additives into the miniaturized material barrel, and turn on the impeller stirrer to mix evenly. Open the pneumatic valve of the miniaturized material barrel, and the slurry will be automatically added to the slurry tank, and then the setting machine can start processing the first batch of mass - produced goods. Turn off the pneumatic valve switch, and fill the miniaturized material barrel with water for cleaning, and discharge the cleaning wastewater into the wastewater pipeline. Continue to batch - prepare materials in the miniaturized material barrel. After the first batch of production is completed, after cleaning the slurry tank, continue to add the pre - proportioned slurry in the miniaturized material barrel into the slurry tank, and repeat this process to produce the second batch and the third batch.

[0027] The above - mentioned are only the preferred embodiments of the present utility model, and should not be construed as limitations to this application. All equivalent changes and modifications made according to the scope of the patent application of the present utility model shall fall within the scope covered by the present utility model.

Claims

1. A rapid pulp mixing and changing device for a setting machine, characterized in that: It includes a frame, a pulp tank, and a pressure roller baffle. A safety baffle is fixed to the front end of the frame. A pulp tank is arranged in the frame. A pressure roller is arranged in the pulp tank. The pressure roller is located behind the pressure roller baffle. A miniaturized material barrel is arranged on the safety baffle through a fixing component. A liquid outlet is opened at the bottom of the miniaturized material barrel. The liquid outlet is connected to a first pipe. The other end of the first pipe is located in the pulp tank. A first pneumatic valve is arranged on the first pipe.

2. The rapid slurry mixing and changing device for a setting machine according to claim 1, characterized in that: The fixing assembly includes a U-shaped female buckle and an arc-shaped sub-buckle. The U-shaped female buckle is fixed on the pressure roller baffle, and the arc-shaped sub-buckle is fixed on the side wall of the miniaturized barrel and is opposite to the U-shaped female buckle. The upper surface of the safety baffle is provided with an arc-shaped guide baffle that matches the outer side surface of the miniaturized barrel on one side.

3. The rapid pulp mixing and changing device for a setting machine according to claim 1, characterized in that: The fixing assembly includes a C-shaped female buckle and an inverted U-shaped sub-buckle. The C-shaped female buckle is fixed on the pressure roller baffle, and the inverted U-shaped sub-buckle is fixed on the side wall of the miniaturized barrel and is opposite to the C-shaped female buckle. A fixed limiting baffle is set on the upper surface of the safety baffle.

4. The rapid pulp mixing and changing device for a setting machine according to claim 1, characterized in that: A water inlet is provided on the outer side of the miniaturized material barrel, the water inlet is connected to a second pipe, and a water inlet switch is provided on the second pipe.

5. The rapid pulp mixing and changing device for a setting machine according to claim 1 is characterized in that: An impeller stirrer is fixed at the bottom of the miniaturized barrel.

6. The rapid pulp mixing and changing device for a setting machine according to claim 1, characterized in that: A waste liquid outlet is provided at the bottom of the miniaturized material barrel, the waste liquid outlet is connected to a waste liquid pipeline, and a second pneumatic valve is provided on the waste liquid pipeline.

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