Cleaning device for kiln tunnel
By designing a cleaning device for kiln tunnels, product quality problems and safety hazards caused by ash accumulation in kiln tunnels are solved, automated cleaning is realized, and kiln operation efficiency and safety are improved.
Patent Information
- Application Number
- CN202422177738.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-09-05
AI Technical Summary
Kiln tunnels are prone to accumulation of dust after long-term use, affecting product quality, and accumulation of dust may block the flue or air duct, increasing safety hazards.
A cleaning device for kiln tunnels is designed, including mounting rods, connecting components and cleaning components. The connecting assembly includes a water tank and nozzle, and the cleaning assembly is equipped with a cleaning brush and adjustment rod, which can automatically clean the inner wall and top of the kiln tunnel.
It effectively avoids dust accumulation inside the kiln tunnel, improves heat transfer efficiency of hot air flow, ensures uniform temperature distribution, improves product quality, and reduces safety hazards.
Smart Images

Figure CN222993468U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of kiln cleaning devices, in particular to a cleaning device for a kiln tunnel. Background Art
[0002] The tunnel kiln is a modern continuous firing thermal equipment, which is built of refractory materials, thermal insulation materials and building materials. Its shape is similar to a tunnel, and it is equipped with kiln cars and other vehicles. The working principle of the tunnel kiln is mainly based on the flow of hot air and the control of temperature. The combustion equipment is located on both sides of the middle of the tunnel kiln, forming a fixed high-temperature zone;
[0003] During the long-term use of a tunnel kiln, the smoke and dust generated by the firing inside the tunnel kiln will adhere to the inner wall of the tunnel kiln. If it is not cleaned in time, it will cause dust accumulation. The dust accumulation on the inner wall of the tunnel kiln will reduce the heat transfer efficiency of the hot air flow in the kiln, resulting in the ineffective transfer of heat to the material to be sintered, resulting in uneven temperature distribution in the tunnel kiln, and inconsistent sintering degrees of materials in different areas, affecting the overall quality of the product; and the dust accumulation may also block the flue or air duct, resulting in abnormal pressure in the kiln, increasing safety hazards. Therefore, a cleaning device for a kiln tunnel is proposed to solve the above problems. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a cleaning device for a kiln tunnel, which has the advantages of being able to automatically clean the kiln tunnel and having strong adaptability, thereby solving the problem in traditional technology that dust accumulation produced by sintering affects product quality.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cleaning device for a kiln tunnel, comprising a mounting rod, the number of the mounting rods being two, a plurality of mounting blocks for connecting the kiln tunnel being arranged on the two mounting rods, a connecting assembly being slidably connected to the mounting rod, and a cleaning assembly for cleaning being arranged on the top of the connecting assembly;
[0006] The connection assembly includes a water tank, a side of the water tank is fixedly connected to a connection frame, the water tank and the connection frame are both provided with a connection unit, the connection unit includes two connection plates, the bottoms of the two connection plates are both fixedly connected to sleeves, and the sleeves are both provided with a slide groove;
[0007] The cleaning assembly includes a sleeve rod, a sliding rod is slidably connected inside the sleeve rod, a connecting rod is fixedly connected to the top of the sliding rod, both ends of the connecting rod are rotatably connected to adjusting rods, both adjusting rods are fixedly connected to connecting platforms, and the other ends of the connecting platforms are fixedly connected to cleaning rods, a plurality of cleaning brushes for cleaning are arranged on the cleaning rod, and a fixing piece for limiting is arranged on the adjusting rod.
[0008] Furthermore, a loading plate is provided between the connection units, and a conveying vehicle is fixedly connected to the bottom of the loading plate.
[0009] Furthermore, a water pump is arranged on the top of the water tank, a connecting pipe is arranged on the water pump, a conduit is connected to the connecting pipe, and a shunt pipe is connected to the top of the conduit.
[0010] Furthermore, a plurality of nozzles are arranged on the diverter pipe, and nozzles are arranged at both ends of the nozzles.
[0011] Furthermore, a solenoid valve for control is provided on the conduit.
[0012] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0013] 1. The cleaning device for the kiln tunnel is provided with a connecting component and a cleaning component is provided on the top of the connecting component, so that it can effectively achieve a good cleaning effect on the kiln tunnel during use, thereby effectively avoiding the occurrence of dust accumulation inside the kiln tunnel after long-term use.
[0014] Second, the cleaning device for the kiln tunnel is provided with a loading plate and a conveyor vehicle so that it can clean the kiln top during the loading and unloading process, effectively increasing its cleaning efficiency. A water pump is provided so that during the use process, the staff can control the water pump to pump out the water in the water tank, so that the water enters the diversion pipe and finally sprays it out through the nozzle to achieve the effect of cleaning the kiln tunnel. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the structure of the connection assembly of the utility model;
[0017] Figure 3 For this utility model Figure 1 A magnified view of the structure.
[0018] In the figure: 1. mounting rod; 11. mounting block; 12. loading plate; 13. conveyor vehicle; 2. connecting assembly; 21. water tank; 22. connecting frame; 23. connecting unit; 231. connecting plate; 232. sleeve; 233. slide; 24. water pump; 25. connecting pipe; 26. conduit; 27. diverter pipe; 28. spray pipe; 29. nozzle; 3. cleaning assembly; 31. sleeve rod; 32. slide rod; 33. connecting rod; 34. connecting table; 35. cleaning rod; 36. cleaning brush; 37. adjusting rod; 38. fixing part. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] Embodiment 1:
[0021] See also Figure 1-3 In this embodiment, a cleaning device for a kiln tunnel includes a mounting rod 1, the number of the mounting rods 1 is two, and a plurality of mounting blocks 11 for connecting the kiln tunnel are arranged on the two mounting rods 1, a connecting assembly 2 is slidably connected to the mounting rod 1, and a cleaning assembly 3 for cleaning is arranged on the top of the connecting assembly 2; the connecting assembly 2 includes a water tank 21, a connecting frame 22 is fixedly connected to one side of the water tank 21, and a connecting unit 23 is arranged on both the water tank 21 and the connecting frame 22, and the connecting unit 23 includes two connecting plates 231, and the two connecting plates 232 are connected to the water tank 21. The bottom of each of the connecting units 23 is fixedly connected with a sleeve 232, and a slide groove 233 is provided on each of the sleeves 232; the cleaning assembly 3 includes a sleeve rod 31, a slide rod 32 is slidably connected inside the sleeve rod 31, a connecting rod 33 is fixedly connected to the top of the slide rod 32, and both ends of the connecting rod 33 are rotatably connected with an adjustment rod 37, and both adjustment rods 37 are fixedly connected with a connecting platform 34, and the other end of the connecting platform 34 is fixedly connected with a cleaning rod 35, and a plurality of cleaning brushes 36 for cleaning are arranged on the cleaning rod 35, and a fixing piece 38 for limiting is arranged on the adjusting rod 37. A loading plate 12 is arranged between the connecting units 23, and a conveying vehicle 13 is fixedly connected to the bottom of the loading plate 12.
[0022] As a preferred technical solution in this embodiment: in actual use, the staff can connect the mounting rod 1 to both sides of the kiln tunnel through the mounting block 11, and then the staff can adjust the height of the sliding rod 32 to make the connecting rod 33 match the height of the kiln top, and then the staff can control the fixing part 38 to cancel the limiting effect of the adjusting rod 37, and then the cleaning rod 35 can be rotated to make multiple cleaning brushes 36 fit with the top of the kiln; at this time, the staff can place the raw materials on the loading plate 12, and then push the conveyor 13 to deliver the raw materials into the kiln, and the cleaning brush 36 that fits with the top of the kiln can achieve the cleaning effect. Similarly, after the sintering of the raw materials is completed, the conveyor 13 can be controlled again to transport the raw materials out, and the cleaning brush 36 located at the top of the kiln can achieve the cleaning effect again.
[0023] It is worth noting that a limiting member for limiting the position of the sliding rod 32 is provided on the sleeve rod 31 in this embodiment.
[0024] Embodiment 2:
[0025] See also Figure 3 In order to realize sintering, a loading plate 12 is arranged between a connection unit 23 in this embodiment, and a conveying vehicle 13 is fixedly connected to the bottom of the loading plate 12. A water pump 24 is arranged on the top of the water tank 21, and a connecting pipe 25 is arranged on the water pump 24, and a conduit 26 is connected to the connecting pipe 25, and a shunt pipe 27 is connected to the top of the conduit 26. A plurality of nozzles 28 are arranged on the shunt pipe 27, and nozzles 29 are arranged at both ends of the nozzles 28. A solenoid valve for control is arranged on the conduit 26.
[0026] As a preferred technical solution in this embodiment: when the sintering is completed and the top of the kiln is cleaned, the staff can start the water pump 24 to pump out the water in the water tank 21. At the same time, the staff can open the solenoid valve provided on the conduit 26 to allow the water flow to enter the diversion pipe 27. Finally, the water is sprayed through the nozzle 28 and the nozzle 29 provided on the diversion pipe 27, thereby effectively treating the smoke particles generated during the sintering process, avoiding the smoke particles from adhering to the top of the kiln, thereby affecting the sintering effect and making it inconvenient for the staff to clean it.
[0027] The working principle of the above embodiment is:
[0028] 1. In actual use, the staff can connect the mounting rod 1 to both sides of the kiln tunnel through the mounting block 11, and then adjust the height of the sliding rod 32 to make the connecting rod 33 match the height of the kiln top, and then control the fixing part 38 to cancel the limiting effect of the adjusting rod 37, and then rotate the cleaning rod 35 to keep multiple cleaning brushes 36 in contact with the top of the kiln; at this time, the staff can place the raw materials on the loading plate 12, and then push the conveyor 13 to deliver the raw materials into the kiln, and the cleaning brush 36 in contact with the top of the kiln can achieve the cleaning effect. Similarly, after the sintering of the raw materials is completed, the conveyor 13 can be controlled again to transport the raw materials out, and the cleaning brush 36 located on the top of the kiln can achieve the cleaning effect again.
[0029] 2. When the top of the kiln is cleaned after sintering is completed, the staff can start the water pump 24 to pump out the water in the water tank 21. At the same time, the staff can open the solenoid valve provided on the conduit 26 to allow the water to flow into the diversion pipe 27. Finally, the water is sprayed through the nozzle 28 and the nozzle 29 provided on the diversion pipe 27, thereby effectively treating the smoke particles generated during the sintering process and avoiding the smoke particles from adhering to the top of the kiln, thereby affecting the sintering effect and making it inconvenient for the staff to clean it.
[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A cleaning device for a kiln tunnel, comprising a mounting rod (1), characterized in that: There are two mounting rods (1), and a plurality of mounting blocks (11) for connecting to the kiln tunnel are arranged on the two mounting rods (1). A connecting assembly (2) is slidably connected to the mounting rods (1), and a cleaning assembly (3) for cleaning is arranged on the top of the connecting assembly (2); The connection assembly (2) comprises a water tank (21), a side surface of the water tank (21) being fixedly connected to a connection frame (22), the water tank (21) and the connection frame (22) being provided with a connection unit (23), the connection unit (23) comprising two connection plates (231), the bottoms of the two connection plates (231) being fixedly connected to sleeves (232), and the sleeves (232) being provided with a slide groove (233); The cleaning assembly (3) comprises a sleeve rod (31), a slide rod (32) is slidably connected inside the sleeve rod (31), a connecting rod (33) is fixedly connected to the top of the slide rod (32), both ends of the connecting rod (33) are rotatably connected to adjusting rods (37), both adjusting rods (37) are fixedly connected to a connecting platform (34), the other ends of the connecting platform (34) are fixedly connected to a cleaning rod (35), a plurality of cleaning brushes (36) for cleaning are arranged on the cleaning rod (35), and a fixing member (38) for limiting position is arranged on the adjusting rod (37).
2. A cleaning device for a kiln tunnel according to claim 1, characterized in that: A loading plate (12) is provided between the connection units (23), and a conveying vehicle (13) is fixedly connected to the bottom of the loading plate (12).
3. The cleaning device for a kiln tunnel according to claim 1, characterized in that: A water pump (24) is arranged on the top of the water tank (21), a connecting pipe (25) is arranged on the water pump (24), a conduit (26) is connected to the connecting pipe (25), and a shunt pipe (27) is connected to the top of the conduit (26).
4. A cleaning device for a kiln tunnel according to claim 3, characterized in that: A plurality of nozzles (28) are provided on the flow distribution pipe (27), and nozzles (29) are provided at both ends of the nozzles (28).
5. A cleaning device for a kiln tunnel according to claim 4, characterized in that: The conduit (26) is provided with a solenoid valve for control.