Van type rain test box for automobile lamp production
By designing a van-type rain test chamber with a rotating placement plate and a long spray head, it simulates heavy rain and splashing rain during driving, and conducts more comprehensive and accurate detection of the waterproof performance of car lamps, solving the problem of insufficient comprehensive detection in the prior art.
Patent Information
- Application Number
- CN202420631895.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-03-29
AI Technical Summary
The existing van rain test chamber is difficult to simulate the impact of rainwater splashing from adjacent vehicles during driving, resulting in insufficient comprehensive inspection.
A van-type rain test chamber including a box, a test chamber, a curved water pipe, a rain shower head, and a van-type rain shower head connecting the water pipe and a long spray head were designed. The placement plate and lamp were rotated by a motor drive, and a large and impactful water curtain was simulated during driving.
By simulating the heavy rain and splashing rain during driving, the waterproof performance of car lamps can be tested more comprehensively, improving the accuracy and effectiveness of detection.
Smart Images

Figure CN222993913U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lamp production, and particularly relates to a box-type rain test chamber for automobile lamp production. Background Technique
[0002] The box-type rain test chamber is applicable to testing the waterproof performance of automobile lamps, windshield wipers, waterproof strips, locomotive instruments and the enclosures of low-voltage electrical appliances. The test chamber is designed and manufactured strictly according to the national standard technical parameters corresponding to the protection grade of enclosures for low-voltage electrical appliances GB / T 4942.2-1993 and the protection grade of enclosures (IP code) GB 4208-2008, GB / T 10485-2007.
[0003] In the prior art, the box-type rain test chamber can simulate the rainy environment to conduct a rain test on automobile lamps. However, during actual driving, in addition to the rain falling from the sky, there will also be rain splashed by adjacent vehicles driving through puddles. The amount of rain in this situation is large and the impact force is also large, which is more likely to wash open the connection gap and enter the lamp through the connection gap. At present, few test chambers conduct tests on this situation. Therefore, a box-type rain test chamber for automobile lamp production is provided. Content of the Utility Model
[0004] The purpose of the utility model is to provide a box-type rain test chamber for automobile lamp production to solve the problems in the above background technique.
[0005] The utility model specifically adopts the following technical solutions to achieve the above purpose:
[0006] A box-type rain test chamber for automobile lamp production includes a box body. A test chamber is inwardly opened on the front side of the box body. A chamber door one is rotatably installed outside the test chamber. Three arc-shaped water pipes are fixedly connected and arrayed on the upper surface inside the test chamber. A number of rain spray nozzles are arrayed and fixedly installed on the lower surface of the arc-shaped water pipes. A connecting water pipe extends outward and is fixedly connected to the side surface of the test chamber. A long strip nozzle is fixedly connected to the side of the connecting water pipe close to the middle of the test chamber. A fixing cylinder one is fixedly connected to the lower surface of the test chamber. A motor one is fixedly installed inside the fixing cylinder one on the lower surface of the test chamber. The output end of the motor one is fixedly connected to a rotating rod. The rotating rod extends upward through the top of the fixing cylinder one and is fixedly connected to a fixing block. A rotating rod is rotatably connected inside the fixing block. The rotating rod is fixedly connected to the center of the lower surface of a placement plate. A motor two is fixedly connected to one side surface of the fixing block. A fixing cylinder two is sleeved and fixedly connected to the outer surface of the motor two on the side surface of the fixing block.
[0007] Further, the extended part of the connecting water pipe inclines downward, and the long strip nozzle is fixedly connected to the outer surface of the inclined part of the connecting water pipe.
[0008] Further, one end of a U-shaped connecting block is fixedly connected to one place on the outer surface of the placing plate. The other end of the U-shaped connecting block extends above the placing plate and penetrates through a threaded rod. The threaded rod is threadedly connected to the U-shaped connecting block, and a clamping plate is rotatably connected to the end of the threaded rod close to the placing plate.
[0009] Further, anti-slip pads are fixedly connected to both the upper surface of the placing plate and the lower surface of the clamping plate.
[0010] Further, a water tank chamber is provided below the laboratory on the front side of the box body. A chamber door two is rotatably installed on the outside of the water tank chamber. A water storage tank is placed inside the water tank chamber. A drain pipe penetrates and is fixedly connected to the lower surface of the laboratory, and the drain pipe extends downward to be close to the bottom of the water storage tank.
[0011] Further, a water pump is placed inside the water storage tank. The water outlet of the water pump is fixedly connected to a water suction pipe, and the water suction pipe extends upward and is connected to the water supply system inside the box body.
[0012] The beneficial effects of the present utility model are as follows:
[0013] In the present utility model, the lamp is fixed on the placing plate, and the first motor and the second motor are started to tilt and rotate the lamp. At this time, the rain shower head at the top is opened to conduct a rain test, and at the same time, water is intermittently injected into the connecting water pipe so that the water curtain is sprayed from the long strip nozzle onto the lamp to simulate the situation during driving, thereby testing whether the gap connection is firm enough when the produced lamp is hit by such a large amount and large-impact water curtain, and thus improving the detection effect of the device on the lamp. Description of the Drawings
[0014] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;
[0015] Figure 2 is a structural diagram inside the laboratory of the present utility model;
[0016] Figure 3 is a connection structural diagram of the first fixed cylinder of the present utility model;
[0017] Figure 4 is an enlarged view of a partial structure of the present utility model;
[0018] Figure 5 is an internal display diagram of the water tank chamber of the present utility model.
[0019] Reference numerals: 1, box body; 2, test chamber; 3, first chamber door; 4, arc-shaped water pipe; 5, shower nozzle; 6, connecting water pipe; 7, long strip nozzle; 8, first fixing cylinder; 9, first motor; 10, rotating rod; 11, placing plate; 12, fixing block; 13, rotating bar; 14, second fixing cylinder; 15, second motor; 16, U-shaped connecting block; 17, threaded rod; 18, clamping plate; 19, anti-slip pad; 20, water tank chamber; 21, second chamber door; 22, water storage tank; 23, drain pipe; 24, water pump; 25, water suction pipe. Detailed implementation manners
[0020] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model.
[0021] As Figures 1-5 shown, a box-type rain test chamber for automobile lamp production includes a box body 1. A test chamber 2 is inwardly opened on the front side of the box body 1. A first chamber door 3 is rotatably installed on the outside of the test chamber 2. On the inner upper surface of the test chamber 2, three arc-shaped water pipes 4 are fixedly connected and arrayed. A number of shower nozzles 5 are arrayed and fixedly installed on the lower surface of the arc-shaped water pipe 4. A connecting water pipe 6 extends outward from the side surface of the test chamber 2 and is fixedly connected. A long strip nozzle 7 is fixedly connected to the side of the connecting water pipe 6 close to the middle of the test chamber 2. A first fixing cylinder 8 is fixedly connected to the lower surface of the test chamber 2. A first motor 9 is fixedly installed inside the first fixing cylinder 8 on the lower surface of the test chamber 2. The output end of the first motor 9 is fixedly connected to a rotating rod 10. The rotating rod 10 extends upward through the top of the first fixing cylinder 8 and is fixedly connected to a fixing block 12. A rotating bar 13 is rotatably connected inside the fixing block 12. The rotating bar 13 is fixedly connected to the center of the lower surface of a placing plate 11. A second motor 15 is fixedly connected to one side surface of the fixing block 12. A second fixing cylinder 14 is sleeved and fixedly connected to the side surface of the fixing block 12 on the outer surface of the second motor 15. By fixing the lamp on the placing plate 11 and starting the first motor 9 and the second motor 15, at this time, the placing plate 11 and the lamp are rotated to a suitable inclination angle with the rotating bar 13 as the center, and the lamp is driven to rotate by the rotating rod 10. At this time, then open the shower nozzles 5 at the top for a rain test, and at the same time intermittently inject water into the connecting water pipe 6 so that the water curtain is sprayed from the long strip nozzle 7 onto the lamp to simulate the situation during driving, so as to test whether the gap connection is firm enough when the produced lamp is hit by such a large amount and large-impact water curtain, thereby improving the detection effect of the device on the lamp.
[0022] As Figure 2As shown, in some embodiments, the extended part of the connecting water pipe 6 slopes downward, and the long strip nozzle 7 is fixedly connected to the outer surface of the inclined part of the connecting water pipe 6. Specifically, by setting it inclined, when the lamp rotates, the entire side surface can be impacted by the water curtain, avoiding the water curtain always impacting a fixed-height circular range and affecting the test results.
[0023] As Figure 4 shown, in some embodiments, one end of a U-shaped connecting block 16 is fixedly connected to the outer surface of the placement plate 11. The other end of the U-shaped connecting block 16 extends above the placement plate 11 and is penetrated by a threaded rod 17. The threaded rod 17 is threadedly connected to the U-shaped connecting block 16. One end of the threaded rod 17 close to the placement plate 11 is rotatably connected to a clamping plate 18. Specifically, after placing the lamp on the placement plate 11, rotate the threaded rod 17 to drive the clamping plate 18 to press down to clamp and fix the lamp, so as to uniformly fix lamps of various shapes. When the placement plate 11 is inclined, the U-shaped connecting block 16 should be located below, so as to support the bottom of the lamp.
[0024] As Figure 4 shown, in some embodiments, anti-slip pads 19 are fixedly connected to the upper surface of the placement plate 11 and the lower surface of the clamping plate 18. Specifically, by installing the anti-slip pads 19, after the lamp, the placement plate 11, and the clamping plate 18 are wetted by water, the lamp will not be easily impacted and fallen off by the water curtain due to the easy slipping between their surfaces.
[0025] As Figure 1 、 5 shown, in some embodiments, a water tank chamber 20 is opened below the front side of the box body 1 in the test chamber 2. A chamber door two 21 is rotatably installed on the outside of the water tank chamber 20. A water storage tank 22 is placed inside the water tank chamber 20. A drain pipe 23 penetrates and is fixedly connected to the lower surface of the test chamber 2. The drain pipe 23 extends downward to be close to the bottom of the water storage tank 22. Specifically, through the drain pipe 23, the water sprayed inside the test chamber 2 will flow into the placed water storage tank 22, which is convenient for storage and reuse. The deeper extension of the drain pipe 23 can prevent water from splashing outside the water storage tank 22. In actual use, the drain pipe 23 can be set as a flexible pipe, avoiding being blocked by the drain pipe 23 when the water storage tank 22 is pulled, affecting the cleaning of its interior, and also facilitating taking out the bottom end of the drain pipe 23 to drain the circulating water multiple times to replace the test water.
[0026] As Figure 5 shown, in some embodiments, a water pump 24 is placed inside the water storage tank 22. The water outlet of the water pump 24 is fixedly connected to a water suction pipe 25. The water suction pipe 25 extends upward and is connected to the water supply system inside the box body 1. Specifically, by turning on the water pump 24, the water in the water storage tank 22 is pumped back into the water supply system inside the box body 1, thereby achieving the purpose of recycling water in the device and saving water better.
[0027] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present utility model. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present utility model. Therefore, the present utility model will not be limited to the embodiments shown herein, but rather to the broadest scope consistent with the principles and novel features disclosed herein.
Claims
1. A box-type rain test box for automobile lamp production, comprising a box body (1), characterized in that: The front side of the box (1) is provided with a test chamber (2) inwardly, and a chamber door (3) is rotatably mounted on the outside of the test chamber (2). The inner upper surface of the test chamber (2) is fixedly connected and arrayed with three arc-shaped water pipes (4), and the lower surface of the arc-shaped water pipes (4) is arrayed and fixedly mounted with a plurality of shower nozzles (5). The side of the test chamber (2) extends outwardly and is fixedly connected with a connecting water pipe (6), and a long strip nozzle (7) is fixedly connected to the side of the connecting water pipe (6) near the middle of the test chamber (2). The lower surface of the test chamber (2) is fixedly connected with a fixed cylinder (8). A motor (9) is fixedly installed inside a fixed cylinder (8), the output end of the motor (9) is fixedly connected to a rotating rod (10), the rotating rod (10) extends upward through the top of the fixed cylinder (8) and is fixedly connected to a fixed block (12), the fixed block (12) is rotatably connected to a rotating rod (13) inside, the rotating rod (13) is fixedly connected to the center of the lower surface of the placement plate (11), one side surface of the fixed block (12) is fixedly connected to a motor (15), and the side surface of the fixed block (12) is located on the outer surface of the motor (15) and is fixedly connected to a fixed cylinder (14).
2. A compartment rain test box for automobile lamp production according to claim 1, characterized in that: The extended portion of the connecting water pipe (6) is inclined downward, and the long strip nozzle (7) is fixedly connected to the outer surface of the inclined portion of the connecting water pipe (6).
3. The compartment rain test box for automobile lamp production according to claim 2 is characterized in that: One end of a U-shaped connection block (16) is fixedly connected to an outer surface of the placement plate (11); the other end of the U-shaped connection block (16) extends directly above the placement plate (11) and is penetrated by a threaded rod (17); the threaded rod (17) is threadedly connected to the U-shaped connection block (16); and one end of the threaded rod (17) close to the placement plate (11) is rotatably connected to a clamping plate (18).
4. The compartment rain test box for automobile lamp production according to claim 3 is characterized in that: The upper surface of the placement plate (11) and the lower surface of the clamping plate (18) are both fixedly connected with anti-slip pads (19).
5. The compartment rain test box for automobile lamp production according to claim 4, characterized in that: A water tank chamber (20) is provided on the front side of the box body (1) below the test chamber (2), a chamber door (21) is rotatably mounted on the outer side of the water tank chamber (20), a water storage tank (22) is placed inside the water tank chamber (20), a drainage pipe (23) penetrates and is fixedly connected to the lower surface of the test chamber (2), and the drainage pipe (23) extends downward to near the bottom of the water storage tank (22).
6. The compartment type rain test box for automobile lamp production according to claim 5, characterized in that: A water pump (24) is placed inside the water storage tank (22); a water outlet of the water pump (24) is fixedly connected to a water pumping pipe (25); the water pumping pipe (25) extends upward and is connected to a water supply system inside the box body (1).