Green anode sampling device
By designing a raw anode sampling device including water supply, fixing and drilling components, the existing sampling methods are solved and the problems of inaccurate results are achieved, and a more efficient and accurate sampling process is achieved, and quality control and product quality are improved.
Patent Information
- Application Number
- CN202421737019.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-07-22
AI Technical Summary
The existing sampling methods of raw anode are inefficient and are affected by human factors, resulting in inaccurate sampling results, affecting quality control and product quality.
A raw anode sampling device is designed, including a water supply component, a fixing component and a drilling rig component. By fixing the rail components on the carbon block, the drilling rig body is moved downward by the gravity of the counterweight block, sampling is performed, and the drilling rig parts are cooled through the water tank supply.
It improves sampling efficiency, reduces errors caused by human operation, improves the accuracy of sampling results, and thus improves quality control and product quality.
Smart Images
Figure CN222994031U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of green anode processing equipment, in particular to a green anode sampling device. Background Art
[0002] In the production process flow of the carbon industry, the quality control of green anodes is crucial, including regularly detecting green anode samples to ensure that their physical and chemical properties meet the requirements of subsequent electrolytic aluminum applications.
[0003] The existing sampling method is mainly to sample by manually holding tools. Such a method not only has low sampling efficiency, but also the sampling process is affected by human factors, resulting in inaccurate sampling results, thus affecting the judgment of samples and subsequent quality control and product quality. Summary of the Utility Model
[0004] In view of this, an embodiment of the utility model provides a green anode sampling device, and the main purpose is to provide a green anode sampling device that improves sampling efficiency and accuracy.
[0005] To achieve the above purpose, the utility model mainly provides the following technical solutions:
[0006] An embodiment of the utility model provides a green anode sampling device, and the device includes:
[0007] A water supply component, the water supply component includes a moving frame and a water tank, and the water tank is arranged on the moving frame;
[0008] A fixing component, the fixing component is placed on the upper part of the carbon block;
[0009] A drilling component, the drilling component includes a track component, a moving component, a counterweight block and a drilling machine body. One end of the track component is fixed on the fixing component, the moving component is movably connected to the track component, the counterweight block and the drilling machine body are respectively arranged at both ends of the moving component, and the water tank is connected to the drilling machine body.
[0010] Further, the track component includes a bracket and a rack, and the rack is arranged on one side of the bracket.
[0011] Further, the moving component includes a moving housing, a gear component and a damping component. The moving housing is sleeved outside the track component, the central position of the gear component is rotatably connected to the moving housing, the damping component is arranged at one end of the gear component, and the gear component meshes with the rack.
[0012] Further, the drill rig body includes a motor, a drill bit, and a water inlet sleeve. One end of the motor is connected to the drill bit, the side of the motor is fixedly connected to the moving housing, the water inlet sleeve is installed at one end of the drill bit close to the motor, and the water tank is connected to the water inlet sleeve.
[0013] Further, the water supply component further includes a connecting water pipe. One end of the connecting water pipe is connected to the water tank, and the other end is connected to the water inlet sleeve.
[0014] Further, a plurality of water permeable holes are provided on the side of the drill bit.
[0015] Further, the height of the water tank is higher than the height of the water inlet sleeve.
[0016] Further, the fixing component includes a support plate, a clamping plate, and a limit bolt. The clamping plates are fixedly provided at both ends of the support plate, the limit bolt is threadedly connected to the clamping plate, and one end of the limit bolt abuts against the carbon block.
[0017] Compared with the prior art, the present utility model has the following technical effects:
[0018] In the technical solution provided by the embodiment of the present utility model, the role of the water supply component is to cool the drill rig components. The water supply component includes a moving frame and a water tank, and the water tank is arranged on the moving frame; the role of the fixing component is to fix the drill rig components, and the fixing component is placed on the upper part of the carbon block; the role of the drill rig components is to sample the carbon block. The drill rig components include a track component, a moving component, a counterweight, and a drill rig body. One end of the track component is fixed to the fixing component, the moving component is movably connected to the track component, the counterweight and the drill rig body are respectively arranged at both ends of the moving component, and the water tank is connected to the drill rig body. Compared with the prior art, sampling is carried out by manually holding tools. Such a method not only has low sampling efficiency, but also the sampling process is affected by human factors, resulting in inaccurate sampling results, thus affecting the judgment of the sample and subsequent quality control and product quality. In this technical solution, the track component is fixed to the carbon block through fixing, and then the drill rig body is started. Under the action of the gravity of the counterweight, the moving component makes the drill rig body move downward, the drill rig components sample the carbon block, and the water tank supplies water to the drill rig body to cool the drill rig body. This not only improves the sampling efficiency, but also, under the action of the gravity of the counterweight, the drill rig body sinks and samples, reducing the error caused by manual operation, thus achieving the effect of reducing the error caused by humans, and further achieving the technical effect of improving the accuracy of sampling. Description of the Drawings
[0019] Figure 1 It is a schematic structural diagram of a green anode sampling device provided by an embodiment of the present utility model;
[0020] Figure 2 The structural schematic diagram of a fixing component and a drilling rig component provided by an embodiment of the present utility model. Specific embodiments
[0021] The present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.
[0022] As Figure 1 and Figure 2 shown, an embodiment of the present utility model provides a green anode sampling device, which includes:
[0023] A water supply component, the water supply component includes a moving frame 11 and a water tank 12, and the water tank 12 is arranged on the moving frame 11;
[0024] A fixing component 2, and the fixing component 2 is placed on the upper part of the carbon block;
[0025] A drilling rig component, the drilling rig component includes a track component 31, a moving component 32, a counterweight 33 and a drilling rig body 34. One end of the track component 31 is fixed on the fixing component 2, the moving component 32 is movably connected to the track component 31, the counterweight 33 and the drilling rig body 34 are respectively arranged at both ends of the moving component 32, and the water tank 12 is connected to the drilling rig body 34.
[0026] In the technical solution provided by the embodiment of the present utility model, the function of the water supply component is to cool the drilling rig components. The water supply component includes a moving frame 11 and a water tank 12, and the water tank 12 is arranged on the moving frame 11; the function of the fixing component 2 is to fix the drilling rig components, and the fixing component 2 is placed on the upper part of the carbon block; the function of the drilling rig components is to sample the carbon block. The drilling rig components include a track component 31, a moving component 32, a counterweight 33 and a drilling rig body 34. One end of the track component 31 is fixed on the fixing component 2, the moving component 32 is movably connected to the track component 31, the counterweight 33 and the drilling rig body 34 are respectively arranged at both ends of the moving component 32, and the water tank 12 is connected to the drilling rig body 34. Compared with the prior art, sampling is carried out by manually holding tools. Such a method not only has low sampling efficiency, but also the sampling process is affected by human factors, resulting in inaccurate sampling results, thus affecting the judgment of samples and subsequent quality control and product quality. In this technical solution, the track component 31 is fixed on the carbon block through fixation, and then the drilling rig body 34 is started. Under the action of the gravity of the counterweight 33, the moving component 32 makes the drilling rig body 34 move downward, and the drilling rig components sample the carbon block. The water tank 12 supplies water to the drilling rig body 34 to cool the drilling rig body 34. Not only the sampling efficiency is improved, but also under the action of the gravity of the counterweight 33, the drilling rig body 34 sinks and samples, reducing the errors caused by manual operation, so as to achieve the effect of reducing the errors caused by humans, and further achieving the technical effect of improving the accuracy of sampling.
[0027] The function of the above-mentioned water supply component is to cool the drilling rig components. The water supply component includes a moving frame 11 and a water tank 12. The water tank 12 is arranged on the moving frame 11. The bottom of the moving frame 11 is provided with rollers to facilitate the movement of the water tank 12. The moving frame 11 is welded with stainless steel materials. Specifically, the height of the water tank 12 needs to be higher than that of the drilling rig body 34, so that water can automatically flow to the drilling rig body 34 by gravity to cool the drilling rig body 34. The function of the fixing component 2 is to fix the drilling rig components. The fixing component 2 is placed on the upper part of the carbon block. The fixing component 2 includes a support plate 21, a clamping plate 22 and a limit bolt 23. The clamping plates 22 are fixedly arranged at both ends of the support plate 21. The limit bolt 23 is threadedly connected to the clamping plate 22. One end of the limit bolt 23 abuts against the carbon block. The support plate 21 is arranged on the upper part of the carbon block. The clamping plates 22 are arranged at both ends of the support plate 21. And the clamping plates 22 are perpendicular to the support plate 21. The limit bolt 23 is threadedly connected to the clamping plate 22. And the limit bolt 23 can pass through the clamping plate 22 and abut against the carbon block to fix the support plate 21 on the carbon block. The function of the drilling rig components is to sample the carbon block. The drilling rig components include a track component 31, a moving component 32, a counterweight 33 and a drilling rig body 34. One end of the track component 31 is fixed on the fixing component 2. The moving component 32 is movably connected to the track component 31. The counterweight 33 and the drilling rig body 34 are respectively arranged at both ends of the moving component 32. The water tank 12 is connected to the drilling rig body 34. The track component 31 includes a bracket 311 and a rack 312. The rack 312 is arranged on one side of the bracket 311. One end of the bracket 311 is fixed on the fixing component 2 by bolts or welding and the other end extends upward. The rack 312 is installed on one side of the bracket 311. The moving component 32 is sleeved outside the track component 31. And the moving component 32 can move up and down on the rack 312. The counterweight 33 is detachably connected to one end of the moving component 32. The drilling rig body 34 is installed at the other end of the moving component 32. In this technical solution, the track component 31 is fixed on the carbon block through fixing. Then the drilling rig body 34 is started. Under the gravity of the counterweight 33, the moving component 32 makes the drilling rig body 34 move downward. The drilling rig components sample the carbon block. The water tank 12 supplies water to the drilling rig body 34 to cool the drilling rig body 34. It not only improves the sampling efficiency, but also makes the drilling rig body 34 sink and sample under the gravity of the counterweight 33, reducing the errors caused by manual operation, so as to achieve the effect of reducing the errors caused by humans, and further achieve the technical effect of improving the sampling accuracy.
[0028] Further, the moving member 32 includes a moving housing 321, a gear member 322, and a damping member. The moving housing 321 is sleeved outside the rail member 31. The central position of the gear member 322 is rotatably connected to the moving housing 321. The damping member is disposed at one end of the gear member 322. The gear member 322 meshes with the rack 312. In this embodiment, the moving member 32 is further defined. The moving housing 321 is sleeved outside the rail member 31. The gear member 322 and the damping member are disposed inside the moving housing 321. The gear member 322 is composed of a gear shaft and a gear. The gear rotates around the gear shaft. The damping member is connected to the gear. The resistance of the damping can be adjusted to control the rotation speed of the gear. Moreover, the gear meshes with the rack 312. The greater the mass of the counterweight 33, the greater the rotation speed of the gear and the greater the descending speed of the moving member 32, and vice versa.
[0029] Further, the drilling rig body 34 includes a motor 341, a drill bit 342, and a water inlet sleeve 343. One end of the motor 341 is connected to the drill bit 342. The side surface of the motor 341 is fixedly connected to the moving housing 321. The water inlet sleeve 343 is installed at one end of the drill bit 342 close to the motor 341. The water tank 12 is connected to the water inlet sleeve 343. In this embodiment, the drilling rig body 34 is further defined. The drilling rig body 34 is longitudinally installed on the moving housing 321. A plurality of water permeable holes 344 are provided on the side surface of the drill bit 342. When the drill bit 342 takes samples, water and impurities of the carbon blocks can be discharged from the water permeable holes 344. The water inlet sleeve 343 is disposed between the drill bit 342 and the motor 341. Specifically, the water inlet sleeve 343 is disposed outside the output shaft of the motor 341 and is connected to the motor 341. When the motor 341 rotates, the water inlet sleeve 343 does not rotate. Specifically, the water supply member further includes a connecting water pipe 13. One end of the connecting water pipe 13 is connected to the water tank 12, and the other end is connected to the water inlet sleeve 343. A valve is provided on the water tank 12. During use, the valve is opened. The water in the water tank 12 enters the water inlet sleeve 343 from the connecting water pipe 13 under the action of gravity, and then flows to the drill bit 342 to cool the drill bit 342, thereby achieving the technical effect of facilitating sampling.
[0030] The above is only the specific implementation manner of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model can easily think of changes or substitutions, which should all be covered within the protection scope of the present utility model. Therefore, the protection scope of the present utility model shall be subject to the protection scope of the claims.
Claims
1. A green anode sampling device, characterized in that: include: A water supply component, the water supply component comprising a movable frame and a water tank, the water tank being arranged on the movable frame; A fixing component, the fixing component is placed on the upper part of the carbon block; The drilling rig components include a track component, a moving component, a counterweight and a drilling rig body, one end of the track component is fixed to the fixed component, the moving component is movably connected to the track component, the counterweight and the drilling rig body are respectively arranged at both ends of the moving component, and the water tank is connected to the drilling rig body.
2. A green anode sampling device according to claim 1, characterized in that: The track component includes a bracket and a rack, and the rack is arranged on one side of the bracket.
3. A green anode sampling device according to claim 2, characterized in that: The moving component includes a moving shell, a gear component and a damping component. The moving shell is sleeved on the outside of the track component. The center position of the gear component is rotatably connected to the moving shell. The damping component is arranged at one end of the gear component. The gear component is meshed with the rack.
4. A green anode sampling device according to claim 3, characterized in that: The drilling rig body includes a motor, a drill bit and a water inlet jacket, one end of the motor is connected to the drill bit, the side of the motor is fixedly connected to the mobile shell, the water inlet jacket is installed at one end of the drill bit close to the motor, and the water tank is connected to the water inlet jacket.
5. A green anode sampling device according to claim 4, characterized in that: The water supply component also includes a connecting water pipe, one end of which is connected to the water tank, and the other end of which is connected to the water inlet jacket.
6. A green anode sampling device according to claim 4, characterized in that: A plurality of water permeable holes are arranged on the side of the drill bit.
7. A green anode sampling device according to claim 5, characterized in that: The height of the water tank is higher than the height of the water inlet jacket.
8. A green anode sampling device according to any one of claims 1 to 7, characterized in that: The fixing component comprises a support plate, a clamping plate and a limiting bolt. The clamping plates are fixedly arranged at both ends of the support plate. The limiting bolt is threadedly connected to the clamping plate. One end of the limiting bolt is abutted against the carbon block.