Anticorrosive coating detector

By designing an anticorrosion coating detector including hammer assembly and scratching mechanism, the problem of the existing technology being unable to perform scratching and friction detection on the anticorrosion coating is solved, and multi-faceted detection of the coating is achieved, improving the completeness of the inspection and product quality.

CN222994232UActive Publication Date: 2025-06-17CHONGQING YONGCHUAN DISTRICT CHANGLIANG CHEMICAL CO LTD
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Patent Information

Application Number
CN202421639080.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-06-17
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

The prior art cannot detect scratches and frictions of anticorrosion coatings, resulting in incomplete testing.

Method used

An anticorrosion coating detector is designed, including a hammer assembly and a scratching mechanism. The coating is hammered through the hammer assembly, and combined with the scratching needle and moving grinding assembly in the scratching mechanism, the coating is scratched and friction tested.

Benefits of technology

A variety of inspections of anticorrosion coatings are realized, including detection of firmness, wear resistance and strength, avoid detection loopholes, and improve the completeness of inspection and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of anticorrosive coating detection, in particular to an anticorrosive coating detector which comprises a supporting frame, a fixing plate, a driving hammer assembly and a scraping and grinding mechanism, the scraping and grinding mechanism comprises a moving box, a moving block, a containing assembly, a scraping needle and a movable grinding assembly, when an anticorrosive coating is detected, the detector is moved to a needed position, the driving hammer assembly is started, and the scraping needle is driven to move to the moving box. The coating is hammered, the firmness degree is detected, meanwhile, the storage assembly is started, the scraping needle is ejected out, then the coating is rubbed through the movable grinding assembly, the abrasion resistance is detected, the scraping needle rubs the coating, the strength of the coating is detected, and the problems that in the prior art, rubbing and friction detection cannot be conducted on the anti-corrosion coating, detection holes exist, and the detection efficiency is high are solved. And the effects of detecting the anti-corrosion coating in multiple aspects and improving the product quality are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of anti-corrosion coating detection, in particular to an anti-corrosion coating detector. Background Art

[0002] In the production of steel structures, in order to prevent products from being corroded during use, anti-corrosion spraying is often required. During spraying, the coating needs to be detected. Currently, it is mostly detected by manual hammering, and the detection time is relatively long.

[0003] The prior art CN212622149U discloses a detection device for anti-corrosion coatings of steel structures, including a support frame, a fixed plate, a driving motor, a connecting shaft, a turntable, four convex plates and a hammer assembly. The hammer assembly includes a hammer, a rubber head, an annular plate and two return springs. The fixed plate is fixedly connected to one side of the support frame and is provided with a through hole. The driving motor is fixedly connected inside the support frame. The connecting shaft is fixedly connected to the output end of the starting motor and penetrates the support frame. The turntable is fixedly connected above the connecting shaft. The four convex plates are fixedly arranged below the turntable. The hammer is slidably connected to the fixed plate and is located inside the through hole. The rubber head is fixedly connected to one end of the hammer. The annular plate is fixedly connected to the hammer and is located at the end away from the rubber head. The two return springs are fixedly connected between the annular plate and the fixed plate. When detecting the anti-corrosion coating, the driving motor is driven, the connecting shaft rotates, and the four convex plates rotate through the turntable. When the convex plates rotate, they regularly squeeze and leave the annular plate, so that the hammer reciprocally pushes under the action of the two return springs, thereby reciprocally hammering the anti-corrosion coating, achieving the effect of quickly hammering and detecting the anti-corrosion coating.

[0004] However, the above prior art cannot detect the scraping and friction of the anti-corrosion coating, there are detection loopholes, which will lead to incomplete detection of the anti-corrosion coating. Summary of the Utility Model

[0005] The purpose of the utility model is to provide an anti-corrosion coating detector, which solves the problems that the prior art cannot detect the scraping and friction of the anti-corrosion coating, there are detection loopholes, and it will lead to incomplete detection of the anti-corrosion coating.

[0006] To achieve the above object, the present utility model provides an anti-corrosion coating detector, which includes a support frame, a fixing plate, a hammer component and a scraping and grinding mechanism. The scraping and grinding mechanism includes a moving box, a moving block, a storage component, a scraping needle and a moving grinding component. The fixing plate is fixedly connected to one side of the support frame. The hammer component is located on one side of the fixing plate. The moving box is fixedly connected above the support frame. The moving block is slidably connected above the moving box. The storage component is located inside the moving block. The scraping needle is arranged on one side of the storage component. The moving grinding component is located above the support frame.

[0007] Among them, the storage component includes a storage box and a rotating threaded sleeve. The storage box is fixedly connected inside the moving block and penetrates through the fixing plate. The rotating threaded sleeve is rotatably connected inside the storage box.

[0008] Among them, the storage component further includes a threaded rod and a sliding block. The threaded rod is threadedly connected to the rotating threaded sleeve and penetrates through the storage box. The sliding block is fixedly connected to the threaded rod and is slidably connected inside the storage box.

[0009] Among them, the moving grinding component includes a moving motor and a driving screw rod. The moving motor is fixedly connected inside the fixing plate and is also fixedly connected inside the moving box. The driving screw rod is rotatably connected to the moving box, threadedly connected to the moving block, and fixedly connected to the output end of the moving motor.

[0010] Among them, the moving grinding component further includes a connecting frame and a rotating motor. The connecting frame is fixedly connected above the moving block. The rotating motor is fixedly connected to one side of the connecting frame.

[0011] Among them, the moving grinding component further includes an installation box, a hand-held grinding machine and a loading and unloading cover. The installation box is fixedly connected to the output end of the rotating motor. The hand-held grinding machine is detachably connected inside the installation box. The loading and unloading cover is hinged above the installation box.

[0012] Among them, the anti-corrosion coating detector further includes an auxiliary mechanism. The auxiliary mechanism includes a tool box, a box cover and a partition layer. The tool box is fixedly connected to one side of the support frame. The box cover is hinged above the tool box. The partition layer is fixedly connected inside the tool box.

[0013] An anti-corrosion coating detector of the present utility model, when detecting an anti-corrosion coating, moves the detector to the required position, starts the hammering component to hammer the coating to detect the firmness, and at the same time starts the storage component to eject the scraping needle. Subsequently, the moving grinding component is used to rub the coating to detect the wear resistance, and the scraping needle is used to scrape the coating to detect the strength of the coating, avoiding the problem in the prior art that the anti-corrosion coating cannot be scraped and rubbed for detection, resulting in detection loopholes and incomplete detection of the anti-corrosion coating, and achieving the effect of detecting the anti-corrosion coating in multiple aspects and improving the product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art.

[0015] Figure 1 It is a schematic structural diagram of the whole of the first embodiment of the present utility model.

[0016] Figure 2 It is a schematic structural diagram of the storage component in the first embodiment of the present utility model.

[0017] Figure 3 It is a schematic structural diagram of the inside of the mounting frame and the storage box in the first embodiment of the present utility model.

[0018] Figure 4 It is a schematic structural diagram of the whole of the second embodiment of the present utility model.

[0019] 101 - Support frame, 102 - Fixed plate, 103 - Hammering component, 104 - Moving box, 105 - Moving block, 106 - Scraping needle, 107 - Storage box, 108 - Rotating threaded sleeve, 109 - Threaded rod, 110 - Sliding block, 111 - Moving motor, 112 - Driving screw rod, 113 - Connecting frame, 114 - Rotating motor, 115 - Mounting box, 116 - Hand-held grinding machine, 117 - Loading and unloading cover, 201 - Tool box, 202 - Box cover, 203 - Compartment. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0020] The following details the embodiments of the present utility model. The examples of the embodiments are shown in the drawings. The embodiments described below with reference to the drawings are exemplary and are intended to explain the present utility model and should not be construed as limiting the present utility model.

[0021] The first embodiment of the present application is as follows:

[0022] Please refer to Figures 1-3 where Figure 1 is a schematic structural diagram of the whole of the first embodiment of the present utility model; Figure 2It is a schematic structural diagram of the storage component in the first embodiment of the present utility model; Figure 3 It is a schematic structural diagram of the mounting bracket and the interior of the storage box in the first embodiment of the present utility model.

[0023] The present utility model provides an anti-corrosion coating detector: including a support frame 101, a fixing plate 102, a hammering component 103 and a scraping mechanism. The scraping mechanism includes a moving box 104, a moving block 105, a storage component, a scraping needle 106 and a moving grinding component. The storage component includes a storage box 107, a rotating threaded sleeve 108, a threaded rod 109 and a sliding block 110. The moving grinding component includes a moving motor 111, a driving screw 112, a connecting frame 113, a rotating motor 114, a mounting box 115, a hand-held grinding machine 116 and a loading and unloading cover 117. Through the above-mentioned solution, the problems that the existing technology cannot scrape and rub the anti-corrosion coating, there are detection loopholes, and the detection of the anti-corrosion coating will be incomplete are solved.

[0024] For this specific embodiment, the fixing plate 102 is fixedly connected to one side of the support frame 101. The hammering component 103 is located on one side of the fixing plate 102, which is the structure in the prior art CN212622149U. The moving box 104 is fixedly connected above the support frame 101. The moving block 105 is slidably connected above the moving box 104. The storage component is located in the moving block 105. The scraping needle 106 is arranged on one side of the storage component. The moving grinding component is located above the support frame 101. When detecting the anti-corrosion coating, move the detector to the required position, start the hammering component 103 to hammer the coating to detect the firmness. At the same time, start the storage component to eject the scraping needle 106, and then use the moving grinding component to rub the coating to detect the wear resistance, and make the scraping needle 106 scrape the coating to detect the strength of the coating.

[0025] Among them, the storage box 107 is fixedly connected in the moving block 105 and penetrates through the fixing plate 102. The rotating threaded sleeve 108 is rotatably connected in the storage box 107. The storage box 107 provides a moving place for the scraping needle 106. The rotating threaded sleeve 108 is used to drive the scraping needle 106 to move.

[0026] Secondly, the threaded rod 109 is threadedly connected in the rotating threaded sleeve 108 and penetrates through the storage box 107. The sliding block 110 is fixedly connected to the threaded rod 109 and is slidably connected in the storage box 107. When the scraping needle 106 needs to be used, turn the rotating threaded sleeve 108. Under the restriction of the sliding block 110, the threaded rod 109 moves outward to eject the scraping needle 106 until the scraping needle 106 reaches the required position.

[0027] Meanwhile, the moving motor 111 is fixedly connected inside the fixing plate 102 and inside the moving box 104. The driving screw 112 is rotatably connected to the moving box 104, threadedly connected to the moving block 105, and fixedly connected to the output end of the moving motor 111. When using the scraping needle 106, the moving motor 111 is started, the driving screw 112 rotates, causing the moving block 105 to move along the moving box 104, driving the storage box 107 and the scraping needle 106 to move, thereby performing a scraping test on the anti-corrosion coating.

[0028] Meanwhile, the connecting frame 113 is fixedly connected above the moving block 105, and the rotating motor 114 is fixedly connected to one side of the connecting frame 113. When performing a friction test on the anti-corrosion coating, the moving block 105 drives the connecting frame 113 to move, and the rotating motor 114 provides the power for rotation.

[0029] Meanwhile, the mounting box 115 is fixedly connected to the output end of the rotating motor 114. The hand-held grinding machine 116 is detachably connected inside the mounting box 115. The loading and unloading cover 117 is hinged above the mounting box 115. When the rotating motor 114 is started, the mounting box 115 rotates, thereby driving the hand-held grinding machine 116 to rotate, adjusting the position of the output end of the hand-held grinding machine 116, so as to perform multi-directional tests on the anti-corrosion coating. When testing certain areas, the loading and unloading cover 117 can be opened, and the hand-held grinding machine 116 can be held in the hand for further testing.

[0030] When detecting the anti-corrosion coating, move the detector to the required position, start the hammer assembly 103, hammer the coating to detect the firmness. Turn the rotating threaded sleeve 108. Under the restriction of the sliding block 110, the threaded rod 109 moves outwards, pushing out the scraping needle 106 until the scraping needle 106 reaches the required position. Then start the moving motor 111, the rotating motor 114 and the hand-held grinder 116. Driven by the rotating motor 114, the driving screw 112 rotates, causing the moving block 105 to move along the moving box 104, driving the storage box 107 and the connecting frame 113 to move, thus driving the pushed-out scraping needle 106 and the hand-held grinder 116 to move. During the movement, the scraping needle 106 scrapes the anti-corrosion coating to detect the strength of the coating. The output end of the hand-held grinder 116 rubs the anti-corrosion coating to detect the wear resistance of the anti-corrosion coating. While the hand-held grinder 116 is moving, the mounting box 115 rotates under the action of the rotating motor 114, driving the hand-held grinder 116 to rotate, so as to perform multi-directional detection of the anti-corrosion coating. If it is necessary to detect the wear resistance of some special positions, the loading and unloading cover 117 can be opened, and the hand-held grinder 116 can be held in the hand for manual testing, avoiding the problem that the prior art cannot detect the scraping and friction of the anti-corrosion coating, resulting in detection loopholes and incomplete detection of the anti-corrosion coating, and achieving the effect of multi-faceted detection of the anti-corrosion coating and improving product quality.

[0031] The second embodiment of this application is as follows:

[0032] Please refer to Figure 4 , Figure 4 which is the overall structural schematic diagram of the second embodiment of the present utility model.

[0033] On the basis of the first embodiment, the anti-corrosion coating detector of this embodiment further includes an auxiliary mechanism, and the auxiliary mechanism includes a toolbox 201, a box cover 202 and a partition layer 203.

[0034] Among them, the toolbox 201 is fixedly connected to one side of the support frame 101, the box cover 202 is hinged above the toolbox 201, and the partition layer 203 is fixedly connected inside the toolbox 201. When the friction test is not carried out, the loading and unloading cover 117 can be opened, the hand-held grinder 116 can be taken out, the grinding wheel of the hand-held grinder 116 can be removed, the hand-held grinder 116 can be placed in the toolbox 201, and the grinding wheel can be placed on the other side of the partition layer 203 inside the toolbox 201. Then the box cover 202 is closed to prevent the hand-held grinder 116 from being damaged or hurting people, achieving the effect of protecting the device and the worker.

[0035] The above-disclosed are only one or more preferred embodiments of the present application, and cannot be used to limit the scope of rights of the present application. Those of ordinary skill in the art can understand all or part of the processes of implementing the above embodiments, and the equivalent changes made according to the claims of the present application still fall within the scope covered by the present application.

Claims

1. An anti-corrosion coating detector, comprising a support frame, a fixing plate and a hammer assembly, wherein the fixing plate is fixedly connected to one side of the support frame, and the hammer assembly is located on one side of the fixing plate, characterized in that: Also includes a scraping mechanism; The scraping and grinding mechanism includes a moving box, a moving block, a storage assembly, a scraping needle and a dynamic grinding assembly. The moving box is fixedly connected to the top of the support frame, the moving block is slidably connected to the top of the moving box, the storage assembly is located in the moving block, the scraping needle is arranged on one side of the storage assembly, and the dynamic grinding assembly is located above the support frame.

2. The anti-corrosion coating detector according to claim 1, characterized in that: The storage assembly comprises a storage box and a rotating threaded sleeve. The storage box is fixedly connected in the moving block and passes through the fixed plate. The rotating threaded sleeve is rotatably connected in the storage box.

3. The anti-corrosion coating detector according to claim 2, characterized in that: The storage assembly also includes a threaded rod and a sliding block. The threaded rod is threadedly connected in the rotating threaded sleeve and passes through the storage box. The sliding block is fixedly connected to the threaded rod and slidably connected in the storage box.

4. The anti-corrosion coating detector according to claim 1, characterized in that: The dynamic grinding assembly includes a moving motor and a driving screw, the moving motor is fixedly connected in the fixed plate, the moving motor is fixedly connected in the moving box, the driving screw is rotationally connected to the moving box, is threadedly connected to the moving block, and is fixedly connected to the output end of the moving motor.

5. The anti-corrosion coating detector according to claim 4, characterized in that: The dynamic grinding assembly also includes a connecting frame and a rotating motor. The connecting frame is fixedly connected to the top of the moving block, and the rotating motor is fixedly connected to one side of the connecting frame.

6. The anti-corrosion coating detector according to claim 5, characterized in that: The dynamic grinding assembly also includes a mounting box, a handheld grinder and a loading and unloading cover. The mounting box is fixedly connected to the output end of the rotating motor, the handheld grinder is detachably connected to the mounting box, and the loading and unloading cover is hinged on the top of the mounting box.

7. The anti-corrosion coating detector according to claim 1, characterized in that: The anti-corrosion coating detector also includes an auxiliary mechanism, which includes a tool box, a box cover and a partition. The tool box is fixedly connected to one side of the support frame, the box cover is hinged on the top of the tool box, and the partition is fixedly connected to the inside of the tool box.

Citation Information

Patent Citations

  • Detection device for anticorrosive coating of steel structure

    CN212622149U