Wire bundling machine for wire processing
By designing an adjustable spindle and baffle structure and automatic wire beam system in the wire beam machine, the problem of lack of adjustment mechanism for the central shaft of the wire beam machine is solved, and the multi-spec adaptability and automated production of the equipment are realized, and the production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202421900051.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-07
AI Technical Summary
The existing wire-beaming machine lacks an adjustment mechanism in the central shaft, which can only be used for reels of specific sizes, which have limitations in use, affecting the flexibility and efficiency of the production process.
A wire-processing wire-harness machine is designed, adopting structures such as spindle and baffle, so that the device can be adjusted and fixed according to the needs of different sizes of retracting plates, and automatically wire-harness and winding of wires are realized through the structure of reciprocating screws and limiting blocks.
It improves the flexibility and adaptability of the equipment, can adapt to various specifications of reels, greatly improves production efficiency, reduces manual operation requirements, reduces labor costs, and ensures uniform laying of silk threads and the quality of the final product.
Smart Images

Figure CN222995141U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire processing, in particular to a bunching machine for wire processing. Background Art
[0002] A bunching machine is a device used for stranding copper soft or other soft wire cores. It strands multiple single wire cores together according to specified models. It has a fast stranding speed and regularly strands them into one body at a certain length (i.e., pitch), which is convenient for coating plastic or rubber when producing wires.
[0003] However, in existing bunching machines, usually, the winding disc is first sleeved on the central shaft, and then the central shaft drives the winding disc to rotate, and then the winding roller winds the stranded silk thread. However, the central shaft holes designed at the centers of winding discs of different sizes are usually of different sizes. The central shaft of the existing bunching machine lacks an adjustment mechanism, which results in that in actual use, it can only be applicable to winding discs of specific sizes, having certain limitations in use. Such design limitations may affect the flexibility and efficiency of the production process because the machine cannot simply adapt to winding discs of different sizes. The operator may need additional adjustments or replacement of equipment components to meet different working requirements or production batches. Such limitations may increase the time and cost of equipment adjustment, and at the same time limit the response ability and production efficiency of the production line. Summary of the Utility Model
[0004] The purpose of the utility model is to solve the problem that the central shaft of the bunching machine in the prior art lacks an adjustment mechanism, which results in that in actual use, it can only be applicable to winding discs of specific sizes and has certain limitations in use.
[0005] To achieve the above purpose, the utility model adopts the following technical scheme: A bunching machine for wire processing, including a base. A main shaft is movably embedded on the right side inside the base. A sleeve is movably sleeved on the outer surface of the main shaft. A first rotating rod is movably embedded on the left side inside the sleeve. A crank is fixedly installed on the left side of the first rotating rod. A screw rod is fixedly installed on the right side of the first rotating rod. The outer surface of the screw rod is threadedly connected to the left side inside the main shaft. A plurality of first support columns are fixedly installed on the outer surface of the sleeve. Both sides inside each of the plurality of first support columns are movably connected to support rods. The plurality of support rods are divided into multiple groups in pairs. The other ends of the multiple groups of support rods are movably connected to second support columns. Baffles are fixedly installed on the outer sides of the plurality of second support columns. A plurality of connecting columns are fixedly sleeved on the outer surface of the main shaft.
[0006] As a preferred implementation manner, first chutes are opened inside each of the plurality of connecting columns, and first sliders are slidably connected to the inner surfaces of the plurality of first chutes.
[0007] The technical effect of adopting the above further solution is that the first slider can slide on the inner surface of the first chute.
[0008] As a preferred embodiment, the left sides of the plurality of first sliders are fixedly installed on the right side of the baffle, a reciprocating lead screw is movably embedded in the rear side of the base, and a second rotating rod is fixedly installed on the right side of the reciprocating lead screw.
[0009] The technical effect of adopting the above further solution is that the reciprocating lead screw can drive the second rotating rod.
[0010] As a preferred embodiment, a second pulley is fixedly sleeved on the outer surface of the second rotating rod, and a first pulley is fixedly sleeved on the outer surface of the right side of the main shaft.
[0011] The technical effect of adopting the above further solution is that the second rotating rod can drive the second pulley.
[0012] As a preferred embodiment, a belt body is movably sleeved on the first pulley, and a motor is fixedly installed on the left side of the reciprocating lead screw.
[0013] The technical effect of adopting the above further solution is that the belt body can drive the first pulley.
[0014] As a preferred embodiment, the other end of the belt body is movably sleeved on the outer surface of the second pulley, and a second slider is movably sleeved on the outer surface of the reciprocating lead screw.
[0015] The technical effect of adopting the above further solution is that the reciprocating lead screw can drive the second slider to move.
[0016] As a preferred embodiment, a limiting block is fixedly installed on the top of the second slider, and a second chute is opened near the rear side of the top of the base.
[0017] The technical effect of adopting the above further solution is that the second slider can reciprocate left and right through the second chute.
[0018] As a preferred embodiment, the outer surface of the bottom of the second slider is slidably connected to the inner surface of the second chute, and a wire bundling coil is fixedly installed on the rear side of the top of the base.
[0019] The technical effect of adopting the above further solution is that the staff can pass the wire through the wire bundling coil to bundle the wire.
[0020] Compared with the prior art, the advantages and positive effects of the present utility model are as follows.
[0021] 1. When in use, with structures such as the main shaft and the baffle plate, the device can be adjusted and fixed according to the requirements of winding reels of different sizes, enabling the equipment to adapt to winding reels of various specifications, greatly improving the flexibility and adaptability of the equipment, and solving the problem in the prior art that the central shaft of the wire bunching machine lacks an adjustment mechanism, which results in the fact that in actual use, it can only be applicable to winding reels of specific sizes and has certain limitations in use.
[0022] 2. When in use, with structures such as the reciprocating lead screw and the limit block, not only can the automatic bunching and winding of the wire be realized, this automation can greatly improve the production efficiency, reduce the need for manual operation, lower the labor cost, but also enable the wire to be evenly laid on the winding reel, avoiding the problems of uneven winding or misalignment of the wire bunch, and ensuring the quality of the final product. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a rear view three-dimensional structure schematic diagram of a wire bunching machine provided by the present utility model for wire processing;
[0024] Figure 2 It is a partial three-dimensional structure schematic of a wire bunching machine provided by the present utility model for wire processing Figure 1 ;
[0025] Figure 3 It is a partial three-dimensional structure schematic of a wire bunching machine provided by the present utility model for wire processing Figure 2 ;
[0026] Figure 4 It is a sleeve sectional three-dimensional structure schematic diagram of a wire bunching machine provided by the present utility model for wire processing.
[0027] LEGEND DESCRIPTION:
[0028] 1. Base; 101. Main shaft; 102. Sleeve; 103. First rotating rod; 104. Crank; 105. Screw; 106. First support column; 107. Support rod; 108. Second support column; 109. Baffle plate; 110. First slider; 111. Connecting column; 112. First chute; 2. First pulley; 201. Second rotating rod; 202. Second pulley; 203. Belt body; 204. Reciprocating lead screw; 205. Second slider; 206. Second chute; 207. Limit block; 208. Wire bunching coil; 209. Motor. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0029] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts belong to the protection scope of the present utility model.
[0030] Embodiment 1. Please refer to Figures 1-4 , the present utility model provides a technical solution: a wire bunching machine for wire processing, including a base 1. A main shaft 101 is movably embedded on the right side inside the base 1. A sleeve 102 is movably sleeved on the outer surface of the main shaft 101. A first rotating rod 103 is movably embedded on the left side inside the sleeve 102. A crank 104 is fixedly installed on the left side of the first rotating rod 103. A screw rod 105 is fixedly installed on the right side of the first rotating rod 103. The outer surface of the screw rod 105 is threadedly connected to the left side inside the main shaft 101. A plurality of first support columns 106 are fixedly installed on the outer surface of the sleeve 102. Both sides inside the plurality of first support columns 106 are movably connected to support rods 107. The plurality of support rods 107 are divided into multiple groups in pairs. The other ends of the multiple groups of support rods 107 are movably connected to a second support column 108. A baffle 109 is fixedly installed on the outer sides of the plurality of second support columns 108. A plurality of connecting columns 111 are fixedly sleeved on the outer surface of the main shaft 101. A first sliding groove 112 is opened inside each of the plurality of connecting columns 111. A first slider 110 is slidably connected to the inner surface of each of the plurality of first sliding grooves 112. The left sides of the plurality of first sliders 110 are fixedly installed on the right side of the baffle 109. A reciprocating lead screw 204 is movably embedded on the rear side inside the base 1. A second rotating rod 201 is fixedly installed on the right side of the reciprocating lead screw 204. A second pulley 202 is fixedly sleeved on the outer surface of the second rotating rod 201. A first pulley 2 is fixedly sleeved on the outer surface of the right side of the main shaft 101.
[0031] In this embodiment, the operator first sleeved the take-up reel on the main shaft 101, and rotated the crank 104 clockwise. The rotation of the crank 104 was transmitted to the screw 105 through the first rotating rod 103. When the screw 105 rotated, it could move to the right inside the main shaft 101. Then, the screw 105 and the first rotating rod 103 drove the sleeve 102 to slide to the right on the outer surface of the main shaft 101. When the sleeve 102 slid, it could push the support rod 107 to turn over through the first support column 106, so that the support rod 107 could jack up the second support column 108 when turning over. Then, the second support column 108 drove the baffle 109 to move. When the baffle 109 moved, it could drive the first slider 110 to slide upward on the inner surface of the first chute 112 on the connecting column 111. As a result, the baffle 109 could expand outward, and the outer surface of the baffle 109 abutted against the inner surface of the central shaft hole of the take-up reel to fix the take-up reel, so as to adapt to take-up reels of different sizes. Moreover, through structures such as the main shaft 101 and the baffle 109, the device could be adjusted and fixed according to the requirements of take-up reels of different sizes, enabling the equipment to adapt to take-up reels of various specifications, greatly improving the flexibility and adaptability of the equipment.
[0032] Embodiment 2, as Figures 1-4 shown, a belt body 203 is movably sleeved on the first pulley 2. A motor 209 is fixedly installed on the left side of the reciprocating screw rod 204. The other end of the belt body 203 is movably sleeved on the outer surface of the second pulley 202. A second slider 205 is movably sleeved on the outer surface of the reciprocating screw rod 204. A limiting block 207 is fixedly installed on the top of the second slider 205. A second chute 206 is opened near the rear side of the top of the base 1. The bottom outer surface of the second slider 205 is slidably connected to the inner surface of the second chute 206. A wire bundling coil 208 is fixedly installed on the rear side of the top of the base 1.
[0033] In this embodiment, the staff can first pass the silk thread through the bunching coil 208 to bunch the silk thread, and then pass the bunched silk thread through the limiting block 207 and fix it on the outer surface of the winding disc. Then, through the power supply system of the motor 209, the motor 209 is started, so that when its output shaft operates, it can drive the second rotating rod 201 through the reciprocating lead screw 204, and then the second rotating rod 201 drives the second pulley 202, so that when it rotates, it drives the first pulley 2 through the belt body 203. When the first pulley 2 rotates, it can drive the winding disc to rotate through the main shaft 101, so as to wind the bunched silk thread. Moreover, when the reciprocating lead screw 204 rotates, it can drive the second slider 205 to move back and forth in a left-right manner through the second sliding groove 206 on the base 1, and then the second slider 205 drives the limiting block 207 to move, so that when the limiting block 207 moves, it can pull the bunched silk thread to move synchronously, so as to evenly lay it on the winding disc. Moreover, through structures such as the reciprocating lead screw 204 and the limiting block 207, not only can the automatic bunching and winding of the silk thread be realized, this automation can greatly improve production efficiency, reduce the need for manual operation, reduce labor costs, and at the same time enable the silk thread to be evenly laid on the winding disc, avoiding problems such as uneven winding or misalignment of the silk thread bundle, and ensuring the quality of the final product.
[0034] Working principle: When in use, the operator first sleevs the winding reel on the main shaft 101 and rotates the crank 104 clockwise. Through the first rotating rod 103, the screw rod 105 is driven. When the screw rod 105 rotates, it can move to the right inside the main shaft 101. Then, through the screw rod 105 and the first rotating rod 103, the sleeve 102 is driven to slide to the right on the outer surface of the main shaft 101. When the sleeve 102 slides, it can push the support rod 107 to turn through the first support column 106, so that when the support rod 107 turns, it can jack up the second support column 108 upward. Then, through the second support column 108, the baffle 109 is driven to move. When the baffle 109 moves, it can drive the first slider 110 to slide upward on the inner surface of the first chute 112 on the connecting column 111. As a result, the baffle 109 can expand outward, and the outer surface of the baffle 109 abuts against the inner surface of the central shaft hole of the winding reel to fix the winding reel, so as to adapt to winding reels of different sizes. And through structures such as the main shaft 101 and the baffle 109, the device can be adjusted and fixed according to the requirements of winding reels of different sizes, enabling the equipment to adapt to various specifications of winding reels, greatly improving the flexibility and adaptability of the equipment. When in use, the staff can first pass the silk thread through the wire bundling coil 208 to bundle the silk thread, and then pass the bundled silk thread through the limit block 207 and fix it on the outer surface of the winding reel. After that, through the power supply system of the motor 209, the motor 209 is started. When its output shaft runs, it can drive the second rotating rod 201 through the reciprocating screw rod 204, and then the second rotating rod 201 drives the second pulley 202. When it rotates, it drives the first pulley 2 through the belt body 203. When the first pulley 2 rotates, it can drive the winding reel to rotate through the main shaft 101, and then wind the bundled silk thread. And when the reciprocating screw rod 204 rotates, it can drive the second slider 205 to move back and forth left and right through the second chute 206 on the base 1. Then, the second slider 205 drives the limit block 207 to move. When the limit block 207 moves, it can pull the bundled silk thread to move synchronously, so as to evenly lay it on the winding reel. And through structures such as the reciprocating screw rod 204 and the limit block 207, not only can the automatic bundling and winding of the silk thread be realized, this automation can greatly improve the production efficiency, reduce the need for manual operation, and reduce the labor cost. At the same time, it can make the silk thread evenly laid on the winding reel, avoiding the problems of uneven winding or misalignment of the silk thread, and ensuring the quality of the final product.
[0035] The above are only the preferred embodiments of the present utility model, and do not limit the present utility model in other forms. Any person skilled in the relevant art may use the technical content disclosed above to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the content of the technical solution of the present utility model still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A wire bundling machine for wire processing, comprising a base (1), characterized in that: A main shaft (101) is movably embedded in the right side of the base (1), a sleeve (102) is movably sleeved on the outer surface of the main shaft (101), a first rotating rod (103) is movably embedded in the left side of the sleeve (102), a crank (104) is fixedly installed on the left side of the first rotating rod (103), a screw rod (105) is fixedly installed on the right side of the first rotating rod (103), the outer surface of the screw rod (105) is threadedly connected to the left side of the main shaft (101), and the sleeve A plurality of first support columns (106) are fixedly mounted on the outer surface of (102); both sides of the interior of the plurality of first support columns (106) are movably connected with support rods (107); the plurality of support rods (107) are divided into a plurality of groups in pairs; the other ends of the plurality of groups of support rods (107) are movably connected with second support columns (108); baffles (109) are fixedly mounted on the outer sides of the plurality of second support columns (108); and a plurality of connecting columns (111) are fixedly sleeved on the outer surface of the main shaft (101).
2. A wire bundling machine for wire processing according to claim 1, characterized in that: A first sliding groove (112) is provided inside each of the plurality of connecting columns (111), and a first sliding block (110) is slidably connected to the inner surfaces of each of the plurality of first sliding grooves (112).
3. A wire bundling machine for wire processing according to claim 2, characterized in that: The left sides of the plurality of first sliding blocks (110) are fixedly mounted on the right side of the baffle (109); a reciprocating screw (204) is movably embedded in the inner rear side of the base (1); and a second rotating rod (201) is fixedly mounted on the right side of the reciprocating screw (204).
4. A wire bundling machine for wire processing according to claim 3, characterized in that: A second belt pulley (202) is provided on the outer surface fixed sleeve of the second rotating rod (201), and a first belt pulley (2) is provided on the right outer surface fixed sleeve of the main shaft (101).
5. A wire bundling machine for wire processing according to claim 4, characterized in that: The movable sleeve of the first belt pulley (2) is provided with a belt body (203), and a motor (209) is fixedly mounted on the left side of the reciprocating screw rod (204).
6. A wire bundling machine for wire processing according to claim 5, characterized in that: The other end of the belt body (203) is movably sleeved on the outer surface of the second pulley (202), and the outer surface of the reciprocating screw rod (204) is movably sleeved with a second sliding block (205).
7. A wire bundling machine for wire processing according to claim 6, characterized in that: A limit block (207) is fixedly mounted on the top of the second sliding block (205), and a second sliding groove (206) is provided on the top of the base (1) near the rear side.
8. The wire bundling machine for wire processing according to claim 7, characterized in that: The bottom outer surface of the second sliding block (205) is slidably connected to the inner surface of the second sliding groove (206), and a wire bundling coil (208) is fixedly mounted on the top rear side of the base (1).