Automatic coil nailing equipment for aluminum electrolytic capacitor

Abstract

The utility model belongs to the field of capacitor production, particularly relates to automatic coil nailing equipment for an aluminum electrolytic capacitor, and aims to solve the problems that in the conventional coil nailing process of the capacitor, the processed capacitor is inconvenient to directly collect and store, so that the effect of unified carrying and processing cannot be achieved when the next processing operation is needed, and the production cost is reduced. According to the technical scheme, the capacitor roll nailing machine comprises a collecting and storing mechanism, and the collecting and storing mechanism is arranged on one side of a roll nailing machine body and used for collecting and storing the processed capacitors; and the limiting mechanism is arranged on one side of the roll nailing machine body and used for limiting and positioning the capacitor in the machining process. When the capacitor coil nailing device is used, in the capacitor coil nailing process, processed capacitors can be conveniently and directly collected and stored, the effect of unified carrying and processing can be achieved when next processing operation needs to be carried out, and the convenience of processing and using is prevented from being affected.

Description

Technical Field

[0001] The utility model relates to the technical field of capacitor production, in particular to an automatic nail winding device for aluminum electrolytic capacitors. Background Technique

[0002] An aluminum electrolytic capacitor is a component that stores electric charge and electrical energy. A conductor surrounded by another conductor, or a conductor system in which all the electric field lines emitted by one conductor terminate on another conductor, is called a capacitor. In the process of producing aluminum electrolytic capacitors, an automatic nail winding device is usually required;

[0003] After retrieval, the patent with the authorization announcement number CN218769132U proposes a positioning device for a solid aluminum capacitor nail winding machine. The winding assembly hydraulic cylinder A is installed on the support frame. The hydraulic cylinder A is connected to the hydraulic rod A. A rotating block is installed on the hydraulic rod A. A winding rod is installed on the rotating block. The winding rod is clamped with the positioning hole on the positioning plate. And the positioning plate is connected to the nail winding machine body through the connecting rod A. The positioning mechanism is installed on the nail winding machine body through the support plate. By setting a positioning mechanism at the top of the winding assembly on the nail winding machine body, when hydraulic oil is input into the hydraulic cylinder B on the positioning mechanism, the hydraulic rod B connected to the bottom end of the hydraulic cylinder B is driven to move downwards. The positioning block installed at the bottom end of the hydraulic rod B positions the positive aluminum foil, electrolytic paper, and negative aluminum foil of the solid aluminum capacitor element material wound on the winding rod of the winding assembly in the moving groove, so that the moving block presses the positive aluminum foil, electrolytic paper, and negative aluminum foil against the winding rod. The following problems exist in this technical solution:

[0004] Currently, during the capacitor nail winding process, it is not convenient to directly collect and store the processed capacitors, resulting in the inability to achieve the effect of unified handling and processing when the next processing operation is required, thereby affecting the convenience of processing and use and being inconvenient to use;

[0005] In view of the above problems, the present utility model document proposes an automatic nail winding device for aluminum electrolytic capacitors. Summary of the Utility Model

[0006] The present utility model provides an automatic nail winding device for aluminum electrolytic capacitors, which solves the problems in the prior art that during the capacitor nail winding process, it is not convenient to directly collect and store the processed capacitors, resulting in the inability to achieve the effect of unified handling and processing when the next processing operation is required, thereby affecting the convenience of processing and use and being inconvenient to use.

[0007] The present utility model provides the following technical solutions:

[0008] An automatic nail winding device for aluminum electrolytic capacitors, comprising:

[0009] The main body of the stapling and winding machine, on one side of the main body of the stapling and winding machine, a support frame is fixedly arranged, on one side of the support frame, a hydraulic cylinder is fixedly installed, the output end of the hydraulic cylinder penetrates through one side of the support frame and extends to the other side of the support frame, the output end of the hydraulic cylinder is fixedly provided with a rotating block, and one end of the rotating block is fixedly provided with a winding rod for processing and winding the polar aluminum foil tape, the electrolytic paper tape and the negative aluminum foil tape;

[0010] The collection and storage mechanism is arranged on one side of the main body of the stapling and winding machine for collecting and storing the processed capacitors;

[0011] The limiting mechanism is arranged on one side of the main body of the stapling and winding machine for limiting and positioning the capacitors during the processing.

[0012] In a possible design, the collection and storage mechanism includes a material guiding frame corresponding to the winding rod, the material guiding frame is inclined, the material guiding frame is fixedly installed on one side of the main body of the stapling and winding machine, on one side of the main body of the stapling and winding machine, a collection block corresponding to the material guiding frame is arranged, and a collection cavity for collecting and storing the capacitors is opened on the top side of the collection block.

[0013] In a possible design, handles are fixedly arranged on both sides of the collection block, two inserting rods are fixedly arranged on one side of the main body of the stapling and winding machine, and two inserting holes for the inserting rods to be inserted and limited are opened on one side of the collection block.

[0014] In a possible design, the limiting mechanism includes a fixing plate, the fixing plate is fixedly arranged on one side of the main body of the stapling and winding machine, an electric push rod is fixedly installed on the top side of the fixing plate, the output end of the electric push rod penetrates through the top side of the fixing plate and extends to the bottom of the fixing plate, the output end of the electric push rod is fixedly provided with a lifting plate, two damping buffers are fixedly arranged on the bottom side of the lifting plate, a fixing frame is fixedly arranged at the bottom ends of the two damping buffers, and a limiting roller adapted to the winding rod is rotatably connected between the two inner walls of the fixing frame through a rotating shaft.

[0015] In a possible design, two clamping grooves are opened on the inner wall of the material guiding frame, a baffle is inserted and limited inside the two clamping grooves, and a handle is fixedly arranged on one side of the baffle.

[0016] In a possible design, a placing frame for placing the baffle is fixedly installed on one side of the support frame.

[0017] In a possible design, a positioning plate is rotatably connected to one side of the main body of the stapling and winding machine through a rotating shaft, and a positioning hole for the winding rod to be clamped is opened on one side of the positioning plate.

[0018] In this application, during use, after the main body of the nail winding machine is powered on, the operator can place raw materials such as the positive aluminum foil tape, electrolytic paper tape, and negative aluminum foil tape at appropriate positions on the equipment to prepare for winding processing. Then, the hydraulic cylinder is started, and its output end pushes the rotating block to perform a linear motion. Since the rotating block is fixedly connected to the winding rod, the winding rod also starts to rotate. The rotation of the winding rod will drive the positive aluminum foil tape, electrolytic paper tape, and negative aluminum foil tape to wind, forming the basic structure of the capacitor, which is conducive to achieving an automatic nail winding effect. At the same time, the positioning holes opened on the positioning plate are used to engage with the winding rod to ensure the stability and accuracy of the winding rod during rotation. During the winding operation, the electric push rod pushes the lifting plate downward. Through the buffering effect of the damping buffer, the limiting roller on the fixed frame contacts the capacitor on the winding rod, thereby limiting the position of the capacitor and preventing it from shifting or slipping;

[0019] After the processing of the capacitor is completed, it will slide down along the inclined material guiding frame into the collection cavity of the collection block. The collection cavity can facilitate the collection and storage of a relatively large number of capacitors. The inclined design of the material guiding frame helps the capacitor slide smoothly and reduces the impact of the capacitor during the sliding process. When the number of capacitors in the collection cavity reaches a certain amount, the operator can remove the collection block from the main body of the nail winding machine through the handle for the transfer or storage of the capacitors. The collection block is inserted and positioned with the insertion rod on the winding machine body through the insertion hole, which is conducive to achieving the effect of convenient disassembly and assembly. Thus, during the nail winding process of the capacitor, it is convenient to directly collect and store the processed capacitor, enabling the effect of unified handling and processing when the next processing operation is required, and avoiding affecting the convenience of processing and use. When the capacitors in the collection cavity need to be transferred, the operator first inserts the baffle into the card slot on the inner wall of the material guiding frame through the handle to complete the installation of the baffle. Then, when the collection block is disassembled, it is conducive to allowing the processed capacitors to be stored in the material guiding frame for a short time to prevent them from falling, improving the convenience of use. After the collection block is installed, the baffle is placed in the placement frame on one side of the support frame for storage for convenient next use, improving the use effect.

[0020] In this utility model, for the automatic nail winding equipment of an aluminum electrolytic capacitor, the collection and storage mechanism helps the capacitor slide smoothly, facilitates the collection and storage of a relatively large number of capacitors, and is also conducive to achieving the effect of convenient disassembly and assembly.

[0021] In this utility model, for the automatic nail winding equipment of an aluminum electrolytic capacitor, through the limiting mechanism, the limiting roller on the fixed frame can contact the capacitor on the winding rod, thereby limiting the position of the capacitor and preventing it from shifting or slipping;

[0022] In the present utility model, for the automatic wire-winding and coiling equipment of an aluminum electrolytic capacitor, through the provision of a card slot, a placement frame, a baffle, and a handle structure, the installation of the baffle is completed, which is conducive to short-term storage of the processed capacitors in the material guiding frame, preventing the phenomenon of dropping, and improving the convenience of use;

[0023] In the present utility model, during the wire-winding and coiling process of the capacitor, it is convenient to directly collect and store the processed capacitors, so that when the next processing operation is required, the effect of unified handling and processing can be achieved, avoiding affecting the convenience of processing and use. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a front view structural schematic diagram of an automatic wire-winding and coiling equipment of an aluminum electrolytic capacitor provided by an embodiment of the present utility model;

[0025] Figure 2 It is a structural schematic diagram of a support frame of an automatic wire-winding and coiling equipment of an aluminum electrolytic capacitor provided by an embodiment of the present utility model;

[0026] Figure 3 It is a structural schematic diagram of the splitting of a collecting block of an automatic wire-winding and coiling equipment of an aluminum electrolytic capacitor provided by an embodiment of the present utility model;

[0027] Figure 4 It is a structural schematic diagram of a fixing plate of an automatic wire-winding and coiling equipment of an aluminum electrolytic capacitor provided by an embodiment of the present utility model.

[0028] Reference Signs:

[0029] 1, wire-winding and coiling machine body; 2, support frame; 3, hydraulic cylinder; 4, rotating block; 5, winding rod; 6, positioning plate; 7, positioning hole; 8, fixing plate; 9, electric push rod; 10, lifting plate; 11, damping buffer; 12, fixing frame; 13, limiting roller; 14, material guiding frame; 15, card slot; 16, placement frame; 17, baffle; 18, collecting block; 19, insertion rod; 20, insertion hole; 21, collecting cavity; 22, handle. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0030] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.

[0031] Embodiment 1

[0032] Please refer to Figures 1 - 4 , a wire-winding and coiling equipment, including:

[0033] The main body 1 of the stapling and winding machine, a support frame 2 is fixedly arranged on one side of the main body 1 of the stapling and winding machine, a hydraulic cylinder 3 is fixedly installed on one side of the support frame 2, the output end of the hydraulic cylinder 3 penetrates through one side of the support frame 2 and extends to the other side of the support frame 2, a rotating block 4 is fixedly arranged at the output end of the hydraulic cylinder 3, and a winding rod 5 for processing and winding the positive aluminum foil tape, electrolytic paper tape and negative aluminum foil tape is fixedly arranged at one end of the rotating block 4. When the hydraulic cylinder 3 is started, its output end pushes the rotating block 4 to perform a linear motion. Therefore, the winding rod 5 also starts to rotate. The rotation of the winding rod 5 will drive the positive aluminum foil tape, electrolytic paper tape and negative aluminum foil tape to be wound, forming the basic structure of the capacitor, which is beneficial to achieving the automatic stapling and winding effect.

[0034] The collection and storage mechanism is arranged on one side of the main body 1 of the stapling and winding machine for collecting and storing the processed capacitors. The collection and storage mechanism includes a material guiding frame 14 corresponding to the winding rod 5. The material guiding frame 14 is inclined. The material guiding frame 14 is fixedly installed on one side of the main body 1 of the stapling and winding machine. A collection block 18 corresponding to the material guiding frame 14 is arranged on one side of the main body 1 of the stapling and winding machine. A collection cavity 21 for collecting and storing capacitors is opened on the top side of the collection block 18. After the processed capacitors are completed, they will slide down along the inclined material guiding frame 14 into the collection cavity 21 of the collection block 18. The collection cavity 21 can be used to conveniently collect and store more capacitors. The inclined design of the material guiding frame 14 helps the capacitors to slide smoothly and reduces the impact of the capacitors during the sliding process.

[0035] Handles are fixedly arranged on both sides of the collection block 18. Two insertion rods 19 are fixedly arranged on one side of the main body 1 of the stapling and winding machine. Two insertion holes 20 for the insertion rods 19 to be inserted and limited are opened on one side of the collection block 18. When the number of capacitors in the collection cavity 21 reaches a certain amount, the operator can remove the collection block 18 from the main body 1 of the stapling and winding machine through the handles for the transportation or storage of the capacitors. The collection block 18 is inserted and positioned with the insertion rods 19 on the main body 1 of the stapling and winding machine through the insertion holes 20, which is beneficial to achieving the effect of convenient disassembly and assembly.

[0036] The limiting mechanism is arranged on one side of the nail winding machine body 1 to limit and position the capacitor during the processing. The limiting mechanism includes a fixing plate 8 which is fixedly arranged on one side of the nail winding machine body 1. An electric push rod 9 is fixedly installed on the top side of the fixing plate 8. The output end of the electric push rod 9 penetrates through the top side of the fixing plate 8 and extends to the bottom of the fixing plate 8. A lifting plate 10 is fixedly arranged at the output end of the electric push rod 9. Two damping buffers 11 are fixedly arranged on the bottom side of the lifting plate 10. A fixing frame 12 is fixedly arranged at the bottom ends of the two damping buffers 11. A limiting roller 13 adapted to the winding rod 5 is rotatably connected between the two inner sides of the inner wall of the fixing frame 12 through a rotating shaft. The electric push rod 9 pushes the lifting plate 10 to descend. Through the buffering effect of the damping buffers 11, the limiting roller 13 on the fixing frame 12 contacts the capacitor on the winding rod 5, thereby limiting the position of the capacitor and preventing it from shifting or slipping.

[0037] This application can be used in the field of capacitor production and other fields applicable to this application.

[0038] The nail winding machine body 1 is the same as the nail winding machine body 3 mentioned in the Chinese Patent Authorization Publication No. CN218769132U, and its structure and mechanism will not be elaborated here.

[0039] Embodiment 2

[0040] Reference Figures 1 - 4 , on the basis of Embodiment 1, an improvement is made: an automatic nail winding device for aluminum electrolytic capacitors, which is applied to the field of capacitor production;

[0041] Two clamping grooves 15 are formed in the inner wall of the material guiding frame 14. A baffle 17 is inserted and limited in the two clamping grooves 15. A handle 22 is fixedly arranged on one side of the baffle 17. The operator first inserts the baffle 17 into the clamping groove 15 on the inner wall of the material guiding frame 14 through the handle 22 to complete the installation of the baffle 17. Furthermore, when the collecting block 18 is disassembled, it is beneficial to store the processed capacitors in the material guiding frame 14 for a short time to prevent them from falling.

[0042] A placing frame 16 for placing the baffle 17 is fixedly installed on one side of the support frame 2. After the collecting block 18 is installed, the baffle 17 is placed in the placing frame 16 on one side of the support frame 2 for storage and placement for convenient use next time.

[0043] One side of the nail winding machine body 1 is rotatably connected with a positioning plate 6 through a rotating shaft. A positioning hole 7 for clamping the winding rod 5 is formed on one side of the positioning plate 6. The positioning hole 7 formed on the positioning plate 6 is used for clamping with the winding rod 5 to ensure the stability and accuracy of the winding rod 5 during rotation.

[0044] However, as is well known to those skilled in the art, the working principles and wiring methods of the stapler body 1, the hydraulic cylinder 3, and the electric push rod 9 are common knowledge, and they all belong to conventional means or well-known common sense, so they will not be elaborated here. Those skilled in the art can make any selection according to their needs or convenience.

[0045] The above is only the specific implementation manner of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model can easily think of changes or substitutions, which should all be covered within the protection scope of the present utility model; without conflict, the embodiments of the present utility model and the features in the embodiments can be combined with each other. Therefore, the protection scope of the present utility model should be subject to the protection scope of the claims.

Claims

1. An automatic coiling device for aluminum electrolytic capacitors, characterized in that: include: A stapling and coiling machine body (1), a support frame (2) is fixedly provided on one side of the stapling and coiling machine body (1), a hydraulic cylinder (3) is fixedly installed on one side of the support frame (2), an output end of the hydraulic cylinder (3) passes through one side of the support frame (2) and extends to the other side of the support frame (2), a rotating block (4) is fixedly provided on the output end of the hydraulic cylinder (3), and a winding rod (5) for processing and winding the positive electrode aluminum foil strip, the electrolytic paper strip and the negative electrode aluminum foil strip is fixedly provided on one end of the rotating block (4); A collecting and storing mechanism, which is arranged on one side of the nailing and coiling machine body (1) and is used to collect and store the processed capacitors; A limiting mechanism is arranged on one side of the nail coiling machine body (1) and is used to limit the positioning of the capacitor during the processing.

2. The automatic coiling device for aluminum electrolytic capacitors according to claim 1, characterized in that: The collecting and storing mechanism comprises a material guide frame (14) corresponding to the winding rod (5), the material guide frame (14) being inclined, the material guide frame (14) being fixedly mounted on one side of a nail coiling machine body (1), a collecting block (18) corresponding to the material guide frame (14) being arranged on one side of the nail coiling machine body (1), and a collecting cavity (21) for collecting and storing capacitors being provided on the top side of the collecting block (18).

3. The automatic coiling device for aluminum electrolytic capacitors according to claim 2, characterized in that: Handles are fixedly provided on both sides of the collecting block (18), two insertion rods (19) are fixedly provided on one side of the nail rolling machine body (1), and two insertion holes (20) for the insertion rods (19) to be inserted and limited are provided on one side of the collecting block (18).

4. The automatic coiling device for aluminum electrolytic capacitors according to claim 1, characterized in that: The limiting mechanism comprises a fixing plate (8), wherein the fixing plate (8) is fixedly arranged on one side of the nail coiling machine body (1), an electric push rod (9) is fixedly installed on the top side of the fixing plate (8), the output end of the electric push rod (9) passes through the top side of the fixing plate (8) and extends to the bottom of the fixing plate (8), a lifting plate (10) is fixedly arranged on the output end of the electric push rod (9), two damping buffers (11) are fixedly arranged on the bottom side of the lifting plate (10), a fixing frame (12) is fixedly arranged at the bottom end of the two damping buffers (11), and a limiting roller (13) adapted to the winding rod (5) is rotatably connected between the two sides of the inner wall of the fixing frame (12) via a rotating shaft.

5. The automatic coiling device for aluminum electrolytic capacitors according to claim 2, characterized in that: The inner wall of the material guide frame (14) is provided with two card slots (15), the inner limit of the two card slots (15) is plugged with a baffle (17), and a handle (22) is fixedly provided on one side of the baffle (17).

6. The automatic coiling device for aluminum electrolytic capacitors according to claim 5, characterized in that: A placement frame (16) for placing a baffle (17) is fixedly mounted on one side of the support frame (2).

7. The automatic coiling device for aluminum electrolytic capacitors according to claim 1, characterized in that: One side of the nail coiling machine body (1) is rotatably connected to a positioning plate (6) via a rotating shaft, and one side of the positioning plate (6) is provided with a positioning hole (7) for the winding rod (5) to be clamped.

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