Capsule filling machine with waste removing mechanism

By designing a waste removal mechanism and testing components in the capsule filling machine, the problem of the capsule cap and the capsule body cannot be properly fitted is solved, and the automatic removal of uncorrectly fitted capsules is achieved, which improves the practicality and efficiency of production.

CN222998057UActive Publication Date: 2025-06-20安徽艾立德制药有限公司
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Patent Information

Application Number
CN202421526891.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-06-20
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

When the existing capsule filling machines are fused with the capsule cap and the capsule body, due to size problems or mismatch in the shape of the opening, the capsule cap and capsule body cannot be properly fused, and the capsule cap and capsule body that are not removed in time will affect normal production.

Method used

A capsule filling machine with a waste removal mechanism is designed, including a rotating rod, a disc, a slide chute, a support plate and a detection component. The detection component is used to detect whether the capsule body and the capsule cap are correctly fitted, and the capsule that is not properly fitted is accurately removed through the waste removal mechanism.

Benefits of technology

Automatic removal of unfitted capsules is achieved, avoiding their impact on normal production and improving the practicality and efficiency of production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The capsule filling machine comprises a working table, a filling assembly, a conveying mechanism and a sleeving mechanism, the surface of a conveying belt of the conveying mechanism is fixedly connected with a plurality of capsule containing bases at equal intervals, the waste removing mechanism is arranged on the front face of the working table, and the waste removing mechanism is specifically located on the left side of the sleeving mechanism. The front face of the working table is provided with a sleeving mechanism which is located on the left side of the working table and aligned to the position under the capsule containing base after the sleeving process, the front face of the working table is further provided with a detection assembly, and the detection assembly is specifically located on the left side of the sleeving mechanism and aligned to the position over the capsule containing base after the sleeving process. According to the capsule filling machine with the waste rejecting mechanism, when the capsule filling machine works, capsules with capsule bodies and capsule caps not correctly sleeved are rejected through the waste rejecting mechanism, the waste rejecting mechanism can be matched with the automatic chemical process of the whole equipment, and normal use of the device is not affected.
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Description

Technical Field

[0001] The utility model relates to the technical field of capsule production, in particular to a capsule filling machine with a waste removing mechanism. Background Art

[0002] Chinese Patent Publication No. "CN219127451U" discloses a capsule filling machine, which includes a frame and a conveyor belt. The conveyor belt is arranged below the frame. A filling component, a sleeving component and a storage box are arranged on the frame. The filling component and the sleeving component are both arranged on the frame, and the storage box is arranged on one side of the conveyor belt far away from the filling component.

[0003] Capsules are a dosage form widely used clinically. They can cover up the bad smell of drugs or improve the drug stability, solving the problem that some drugs are difficult to take orally and have a poor taste for users. When producing capsules, a filling machine is used to fill powder or granular drugs into the capsules. In the existing capsule filling machines during use, the drugs are first filled into the capsule body, and then the capsule cap is sleeved on the capsule body. However, when the capsule cap is sleeved on the capsule body, it may not be properly sleeved due to manufacturing defects, such as size problems or the openings of the capsule cap or the capsule body being elliptical, etc. If the capsule caps and capsule bodies that cannot be properly sleeved are not removed in time, they will be discharged together with the properly sleeved capsules. Therefore, a capsule filling machine with a waste removing mechanism is proposed. Summary of the Utility Model

[0004] Aiming at the deficiencies of the prior art, the utility model provides a capsule filling machine with a waste removing mechanism, which solves the problem that the capsule cap and the capsule body cannot be properly sleeved during the operation of the existing capsule filling machine and need to be removed.

[0005] To achieve the above purposes, the utility model is realized through the following technical solutions: A capsule filling machine with a waste removing mechanism includes a workbench, a filling component, a conveying mechanism and a sleeving mechanism. A plurality of capsule body placing seats are fixedly connected to the surface of the conveyor belt of the conveying mechanism at equal intervals. A waste removing mechanism is arranged on the front surface of the workbench. The waste removing mechanism is specifically located on the left side of the sleeving mechanism and is aligned with the position directly below the capsule body placing seat after the sleeving process. A detection component is also arranged on the front surface of the workbench. The detection component is specifically located on the left side of the sleeving mechanism and is aligned with the position directly above the capsule body placing seat after the sleeving process.

[0006] The waste rejection mechanism includes a rotating rod, which is rotatably connected to the back of the workbench. The other end of the rotating rod is fixedly connected with a disc. A chute is provided inside the workbench. A support plate is slidably connected between the left and right inner walls of the chute. The back of the support plate is rotatably connected with a connecting rod, and the other end of the connecting rod is rotatably connected with the back of the disc. A top rod capable of telescoping up and down is arranged inside the chute, and the telescoping process of the top rod is determined by the detection result of the detection component.

[0007] Preferably, a driving motor is fixedly connected to the back of the workbench through a fixing plate. The output end of the driving motor is fixedly connected with a first pulley, and the surface of the rotating rod is fixedly connected with a second pulley. The first pulley and the second pulley are connected by a belt for transmission.

[0008] Preferably, an adjustment motor is fixedly connected to the bottom of the chute. The output end of the adjustment motor is fixedly connected with a lead screw, and the lead screw is slidably connected to the top of the chute. The top rod is also threadedly connected to the surface of the lead screw.

[0009] Preferably, the detection component includes a sliding plate, which is slidably connected to the front of the workbench. One end of the sliding plate penetrates through the workbench and extends to the back of the workbench and is fixedly connected with a push block. A return spring is fixedly connected between the back of the workbench and the side opposite to the push block, and the return spring is sleeved outside the sliding plate.

[0010] Preferably, a top block is fixedly connected to the front of the disc, and the top block cooperates with the push block. A plurality of infrared sensors are embedded at the bottom of the sliding plate.

[0011] Preferably, a plurality of capsule grooves are equidistantly arranged inside the capsule placement seat. Through holes communicating with the capsule grooves are also arranged on the output belt of the conveying mechanism. A collection groove is arranged at the top of the workbench for collecting the rejected capsules.

[0012] Beneficial effects

[0013] The utility model provides a capsule filling machine with a waste rejection mechanism. Compared with the prior art, the following beneficial effects are achieved:

[0014] 1. For the capsule filling machine with the waste rejection mechanism, the waste rejection mechanism includes a rotating rod, which is rotatably connected to the back of the workbench. The other end of the rotating rod is fixedly connected with a disc, and a chute is arranged inside the workbench. When the capsule filling machine works, the waste rejection mechanism rejects the capsules whose capsules and caps are not correctly sleeved, and the waste rejection mechanism can cooperate with the automatic process flow of the whole device without affecting the normal use of the device, thus improving the practicability of the device during use.

[0015] 2. The capsule filling machine with a rejection mechanism includes a detection component which comprises a slide plate. The slide plate is slidably connected to the front of the workbench. The slide plate penetrates through the workbench and a push block is fixedly connected to one end extending to the rear of the workbench. After the capsule filling machine fits the capsule body and the capsule cap, the detection component detects whether the capsule body and the capsule cap are correctly fitted, and controls the extension length of the ejector rod, so that the capsules that are not correctly fitted can be accurately rejected. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic external view of the present utility model;

[0017] Figure 2 is a partial rear view of the present utility model;

[0018] Figure 3 is a side sectional view of the present utility model;

[0019] Figure 4 is a side sectional view of the present utility model when the capsule body placement seat and the support plate of the detection component coincide;

[0020] Figure 5 is a top view of the detection component of the present utility model.

[0021] In the figures: 1, workbench; 2, filling component; 3, conveying mechanism; 4, fitting mechanism; 5, collection tank; 6, rejection mechanism; 61, rotating rod; 62, disc; 63, chute; 64, support plate; 65, connecting rod; 66, driving motor; 67, first pulley; 68, second pulley; 69, adjustment motor; 610, lead screw; 611, ejector rod; 7, detection component; 71, slide plate; 72, push block; 73, return spring; 74, top block; 75, infrared sensor; 8, capsule body placement seat; 81, capsule body groove. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0023] The capsule filling machine with a rejection mechanism provides two technical solutions:

[0024] Such as Figures 1-4The first embodiment is shown: It includes a workbench 1, a filling component 2, a conveying mechanism 3 and a sleeving mechanism 4. A plurality of capsule placement seats 8 are fixedly connected at equal distances on the surface of the conveyor belt of the conveying mechanism 3. A waste removal mechanism 6 is arranged on the front of the workbench 1. Specifically, the waste removal mechanism 6 is located on the left side of the sleeving mechanism 4 and is aligned directly below the position of the capsule placement seat 8 after the sleeving process. A detection component 7 is also arranged on the front of the workbench 1. Specifically, the detection component 7 is located on the left side of the sleeving mechanism 4 and is aligned directly above the position of the capsule placement seat 8 after the sleeving process;

[0025] The waste removal mechanism 6 includes a rotating rod 61. The rotating rod 61 is rotatably connected to the back of the workbench 1. The other end of the rotating rod 61 is fixedly connected with a disc 62. A chute 63 is opened inside the workbench 1. A support plate 64 is slidably connected between the left and right inner walls of the chute 63. The back of the support plate 64 is rotatably connected with a connecting rod 65. The other end of the connecting rod 65 is rotatably connected with the back of the disc 62. A top rod 611 that can be telescoped up and down is arranged inside the chute 63, and the telescoping process of the top rod 611 is determined by the detection result of the detection component 7. The back of the workbench 1 is fixedly connected with a driving motor 66 through a fixing plate. The output end of the driving motor 66 is fixedly connected with a first pulley 67. The surface of the rotating rod 61 is fixedly connected with a second pulley 68. The first pulley 67 and the second pulley 68 are connected by a belt drive. The bottom of the chute 63 is fixedly connected with an adjustment motor 69. The output end of the adjustment motor 69 is fixedly connected with a lead screw 610. The lead screw 610 is slidably connected with the top of the chute 63. The top rod 611 is also threadedly connected with the surface of the lead screw 610.

[0026] When the capsule filling machine is working, the waste removal mechanism 6 removes the capsules in which the capsule body and the capsule cap are not correctly sleeved, and the waste removal mechanism 6 can cooperate with the automated process of the overall equipment without affecting the normal use of the device, improving the practicality of the device during use.

[0027] As Figure 1 And 3 -5 shows the second embodiment. The main difference from the first embodiment is that the detection component 7 includes a sliding plate 71. The sliding plate 71 is slidably connected to the front of the workbench 1. One end of the sliding plate 71 that penetrates the workbench 1 and extends to the back of the workbench 1 is fixedly connected with a push block 72. A return spring 73 is fixedly connected between the back of the workbench 1 and the side opposite to the push block 72, and the return spring 73 is sleeved outside the sliding plate 71. A top block 74 is fixedly connected to the front of the disc 62. The top block 74 cooperates with the push block 72. A plurality of infrared sensors 75 are embedded at the bottom of the sliding plate 71.

[0028] After the capsule filling machine fits the capsule body and the capsule cap, the detection component 7 detects whether the capsule body and the capsule cap are correctly fitted, and controls the extending length of the ejector rod 611, so that the capsules that are not correctly fitted can be accurately removed.

[0029] During use, after the fitting mechanism 4 fits the capsule cap and the capsule body, the conveying mechanism 3 operates and drives the capsule body placing seat 8 to move between the waste removing mechanism 6 and the detection component 7. During the movement of the capsule body placing seat 8, the driving motor 66 is started and drives the first pulley 67 to rotate. The first pulley 67 rotates and drives the second pulley 68 to rotate through the belt. The second pulley 68 rotates and drives the disc 62 to rotate through the rotating rod 61. The disc 62 rotates and drives the support plate 64 to reciprocate up and down under the drive of the connecting rod 65. During the process that the capsule body placing seat 8 moves leftward away from under the fitting mechanism 4, the support plate 64 is in the upward moving state. At the same time, under the drive of the disc 62, the top block 74 rotates and starts to contact the push block 72, and pushes the slide plate 71 forward. After the slide plate 71 is pushed out, the infrared sensor 75 detects the height of the capsules in the capsule body placing seat 8. For the capsules with a height lower than the standard data, the adjustment motor 69 at the corresponding position is started. The adjustment motor 69 rotates and drives the lead screw 610 to rotate. The rotation of the lead screw 610 makes the ejector rod 611 move upward. Then when the support plate 64 moves to the uppermost position, the ejector rod 611 enters the capsule body groove 81 through the through hole and removes the capsules that are not correctly fitted, and they fall into the collection tank 5.

[0030] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0031] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A capsule filling machine with a waste rejection mechanism, comprising a workbench (1), a filling assembly (2), a conveying mechanism (3) and a sleeve mechanism (4), characterized in that: A plurality of capsule placement seats (8) are fixedly connected at equal distances on the conveyor belt surface of the conveying mechanism (3); a waste rejection mechanism (6) is arranged on the front of the workbench (1); the waste rejection mechanism (6) is specifically located on the left side of the sleeve fitting mechanism (4) and is aligned directly below the position of the capsule placement seat (8) after the sleeve fitting process; a detection component (7) is also arranged on the front of the workbench (1); the detection component (7) is specifically located on the left side of the sleeve fitting mechanism (4) and is aligned directly above the position of the capsule placement seat (8) after the sleeve fitting process; The waste rejection mechanism (6) comprises a rotating rod (61), the rotating rod (61) is rotatably connected to the back side of the workbench (1), the other end of the rotating rod (61) is fixedly connected to a disc (62), a slide groove (63) is provided inside the workbench (1), a support plate (64) is slidably connected between the left and right sides of the inner wall of the slide groove (63), a connecting rod (65) is rotatably connected to the back side of the support plate (64), the other end of the connecting rod (65) is rotatably connected to the back side of the disc (62), a top rod (611) which can be extended and retracted up and down is provided inside the slide groove (63), and the extension and retraction process of the top rod (611) is determined by the detection result of the detection component (7).

2. The capsule filling machine with a waste rejection mechanism according to claim 1, characterized in that: The back of the workbench (1) is fixedly connected to a driving motor (66) via a fixing plate, the output end of the driving motor (66) is fixedly connected to a first pulley (67), the surface of the rotating rod (61) is fixedly connected to a second pulley (68), and the first pulley (67) and the second pulley (68) are connected via a belt transmission.

3. The capsule filling machine with a waste rejection mechanism according to claim 1, characterized in that: The bottom of the slide groove (63) is fixedly connected to an adjustment motor (69), the output end of the adjustment motor (69) is fixedly connected to a lead screw (610), the lead screw (610) is slidably connected to the top of the slide groove (63), and the top rod (611) is also threadedly connected to the surface of the lead screw (610).

4. The capsule filling machine with a waste rejection mechanism according to claim 1, characterized in that: The detection assembly (7) comprises a slide plate (71) which is slidably connected to the front side of the workbench (1); the slide plate (71) passes through the workbench (1) and is fixedly connected to a push block (72) at one end extending to the rear of the workbench (1); a return spring (73) is fixedly connected between the back side of the workbench (1) and the side opposite to the push block (72); and the return spring (73) is sleeved on the outside of the slide plate (71).

5. The capsule filling machine with a waste rejection mechanism according to claim 4, characterized in that: A top block (74) is fixedly connected to the front of the disc (62), the top block (74) cooperates with the push block (72), and a plurality of infrared sensors (75) are inlaid on the bottom of the slide plate (71).

6. The capsule filling machine with a waste rejection mechanism according to claim 1, characterized in that: The capsule placement seat (8) is provided with a plurality of capsule grooves (81) at equal intervals inside, the output belt of the conveying mechanism (3) is also provided with through holes connected to the capsule grooves (81), and the top of the workbench (1) is provided with a collecting groove (5) for collecting rejected capsules.

Citation Information

Patent Citations

  • Capsule filling machine

    CN219127451U