Tea leaf roller uniform piling machine
By using multiple "V"-shaped flip plates and interlaced mixing plates in the tea drum uniform stacker, combined with the lead structure, the problem of degradation of mixing effect when the amount of tea is large, and efficient tea mixing and unloading is achieved.
Patent Information
- Application Number
- CN202422205844.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-09-09
AI Technical Summary
When the amount of tea leaves is high, the mixing effect will decrease, affecting the quality of the uniform pile.
A tea drum uniform stacker is designed, using multiple "V"-shaped flip plates and interlaced mixing plates, combined with the lead structure to ensure that the tea leaves are fully mixed in the drum and discharged efficiently.
It achieves that the mixing effect can be maintained when the amount of tea is large, avoids the problem of uneven mixing, and improves the discharge efficiency.
Smart Images
Figure CN222998661U_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of tea processing, and particularly relates to a tea drum blending machine. Background Art
[0002] The tea drum blending machine is mainly used for further mixing and blending the preliminarily processed tea. The key to this process lies in ensuring the consistency and quality control of the final tea product. The tea tumbles physically in the drum, enabling different types and qualities of tea to be fully mixed. By adjusting the rotation speed and processing time, the mixing uniformity and processing efficiency can be controlled. However, in the existing tea blending machines, when the tea exceeds 50% of the volume of the drum, that is, when the amount of blended tea is relatively large, the mixing effect deteriorates, affecting the mixing effect and reducing the blending quality. Content of the Utility Model
[0003] The purpose of the present utility model is to address the above-mentioned existing technical problems by providing a tea drum blending machine with a better blending effect, capable of mixing more tea with a good mixing effect.
[0004] In view of this, the present utility model provides a tea drum blending machine, including a conveying device that transports materials into a blending device. The blending device includes a drum rotatably mounted on a base. The drum is connected to a driving unit, and a mixing structure is provided inside the drum. The mixing structure includes: a first mixing unit, where the first mixing unit includes a fixed rod arranged along the circumferential center line and fixedly connected to the side wall of the drum, and mixing plates are staggered on both sides of the fixed rod; turning plates, several turning plates are fixedly connected to the inner wall of the drum, and during the rotation of the drum, the turning plates can drive the materials at the bottom to a higher position to ensure sufficient mixing of the materials.
[0005] In the above technical solution, further, the turning plate is a "V"-shaped plate body, and the side of the turning plate is fixedly connected to the inner wall of the drum.
[0006] In the above technical solution, further, a connecting plate is radially connected to the middle of the fixed rod. The connecting plates are symmetrically arranged, and the other end of the connecting plate extends and is connected to the inner wall of the drum. The connecting plate is connected with several mixing plates that extend and are connected to the side walls of the drum on both sides respectively. The mixing plates on both sides are staggered to form a mixing channel for the tea to pass through.
[0007] In the above technical solution, further, it further includes a material guiding structure that is fixedly connected to the inner wall of the drum. During the discharging process, the material guiding structure can guide the tea to the feeding and discharging port.
[0008] In the above technical solution, further, the material guiding structure includes a collecting plate, which can be a "C"-shaped plate body. The collecting plate is arranged at the feeding and discharging opening. The open direction of the collecting plate is opposite to the open direction of the material turning plate. Guide plates inclined towards the feeding and discharging opening are symmetrically connected to both sides of the collecting plate.
[0009] In the above technical solution, further, one end of the guide plate is connected to the collecting plate, and the other end extends towards the side wall of the drum and is connected to the side baffle arranged on the side wall of the drum. The side baffle is arranged along the radial direction of the drum. One end of the side baffle is connected to the fixed rod, and the other end extends towards the inner wall of the drum and is connected, and the end of the side baffle far from the fixed rod is connected to the guide plate.
[0010] In the above technical solution, further, the feeding and discharging opening is circumferentially arranged on the side surface of the drum, and a closable door body is arranged at the feeding and discharging opening.
[0011] The beneficial effects of the present utility model are as follows:
[0012] 1. The number of material turning plates is three, which are circumferentially arranged on the inner wall of the drum, and the open direction faces the feeding and discharging opening. When the drum rotates, the "V"-shaped material turning plates can bring the tea leaves at the bottom to a high place and let them fall, which can fully mix the tea leaves in the drum and avoid the problem of uneven mixing caused by too many tea leaves.
[0013] 2. By further setting the material guiding structure, it can participate in the tea leaf mixing, improve the tea leaf mixing efficiency, and fully guide the tea leaves to leave the drum from the feeding and discharging opening during the discharging process after mixing, thereby improving the discharging efficiency. Description of the Drawings
[0014] Figure 1 is a schematic structural diagram of the present utility model;
[0015] Figure 2 is a schematic structural diagram inside the drum;
[0016] Figure 3 is a partial schematic diagram of the mixing structure;
[0017] Figure 4 is a side view of the drum;
[0018] Figure 5 is a schematic diagram of the inside of the material leveling box in the first state of the blanking state during feeding;
[0019] Figure 6 is a schematic diagram of the inside of the material leveling box in the second state of the blanking state during feeding.
[0020] The marks in the figure are shown as:
[0021] 1. Conveyor device; 2. Driving unit; 3. Base; 4. Material leveling box; 5. Feeding channel; 6. Material leveling component; 61. Falling material baffle; 62. Rotating rod; 7. Material piling device; 71. Roller; 72. Inlet and outlet; 73. First mixing unit; 731. Fixed rod; 732. Mixing plate; 733. Connecting plate; 734. Mixing channel; 74. Turning plate; 75. Material guiding structure; 751. Gathering plate; 752. Material guiding plate; 753. Side baffle; 8. Support column; 9. Collection plate; 10. Material protection plate; 11. Support bar; 12. Door body; 24. Discharge port. Detailed implementation manners
[0022] Next, the technical solutions in the embodiments of the present application will be clearly described in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art belong to the scope of protection of the present application.
[0023] In the description of the present application, it should be noted that the terms used here are only for describing specific implementation manners, and are not intended to limit the exemplary embodiments according to the present application. For the convenience of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. Technologies, methods, and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but in appropriate cases, the technologies, methods, and devices should be regarded as part of the authorization specification. In all the examples shown and discussed here, any specific value should be interpreted as merely exemplary, rather than as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar reference numerals and letters denote similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.
[0024] It should be noted that the terms "first", "second", etc. in the description and claims of the present application are used to distinguish similar objects, rather than to describe a specific order or sequence. It should be understood that such data can be interchanged under appropriate circumstances so that the embodiments of the present application can be implemented in an order other than those illustrated or described here, and the objects distinguished by "first", "second", etc. are generally of the same type, and do not limit the number of objects. For example, the first object can be one or multiple. In addition, "and / or" in the description and claims means at least one of the connected objects. The character " / " generally means that the associated objects before and after are in an "or" relationship.
[0025] It should be noted that in the description of the present application, the directional terms such as "front, back, top, bottom, left, right", "horizontal, vertical, perpendicular, horizontal" and "top, bottom", etc. usually refer to the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present application and simplifying the description. Without contrary description, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation on the protection scope of the present application; the directional terms "inside, outside" refer to the inside and outside relative to the contour of each component itself.
[0026] It should be noted that in the present application, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including such element. In addition, it should be pointed out that the scope of the methods and devices in the embodiments of the present application is not limited to performing functions in the order shown or discussed, and may also include performing functions in a substantially simultaneous manner or in the reverse order according to the functions involved. For example, the described methods may be performed in a different order than described, and various steps may be added, omitted, or combined. Additionally, features described with reference to certain examples may be combined in other examples.
[0027] First Embodiment:
[0028] This embodiment provides a tea roller blending machine and its blending method, including a conveying device 1, the conveying device 1 transports materials into a blending device 7, the blending device 7 includes a drum 71 rotatably mounted on a base 3, the drum 71 is connected to a driving unit 2, and a mixing structure is arranged inside the drum 71. The mixing structure includes: a first mixing unit 73, the first mixing unit 73 includes a fixed rod 731 arranged along the circumferential center line and fixedly connected to the side wall of the drum 71, and mixing plates 732 are alternately arranged on both sides of the fixed rod 731; turning plates 74, a plurality of turning plates 74 are fixedly connected to the inner wall of the drum 71, and during the rotation of the drum 71, the turning plates 74 can drive the materials at the bottom to a higher position to ensure sufficient mixing of the materials.
[0029] Such as Figure 2 And Figure 3As shown, the turning plate 74 is a "V"-shaped plate body, and the side of the turning plate 74 is fixedly connected to the inner wall of the drum 71. In this embodiment, the number of turning plates 74 is three, which are circumferentially arranged on the inner wall of the drum 71, and the open direction faces the feeding and discharging port 72. When the drum 71 rotates, the "V"-shaped turning plate 74 can bring the tea leaves at the bottom to a high place and let them fall, which can fully mix the tea leaves in the drum 71 and avoid the problem of uneven mixing caused by too many tea leaves.
[0030] As Figure 2 shown, a connecting plate 733 is radially connected to the middle of the fixed rod 731. The connecting plates 733 are symmetrically arranged, and the other end of the connecting plate 733 extends and is connected to the inner wall of the drum 71. The connecting plate 733 is connected with a number of mixing plates 732 that extend to and are connected to the side walls of the two sides of the drum 71 respectively. The mixing plates 732 on both sides are staggered to form a mixing channel 734 for the tea leaves to pass through. During the rotation of the drum 71, the mixing plates 732 mix the tea leaves, drive the tea leaves to move and mix in the drum 71 through the mixing channel 734, and fully mix the tea leaves in the drum 71.
[0031] Second Embodiment:
[0032] This embodiment provides a tea leaf drum even-piling machine. In addition to including the technical solutions of the above embodiment, it also has the following technical features.
[0033] As Figure 2 and Figure 3 shown, it further includes a material guiding structure 75, and the material guiding structure 75 is fixedly connected to the inner wall of the drum 71. During the discharging process, the material guiding structure 75 can guide the tea leaves towards the feeding and discharging port 72.
[0034] The material guiding structure 75 includes a collecting plate 751. The collecting plate 751 can be a "C"-shaped plate body. The collecting plate 751 is arranged at the feeding and discharging port 72. The open direction of the collecting plate 751 is opposite to the open direction of the turning plate 74. Symmetrically connected to both sides of the collecting plate 751 are material guiding plates 752 that are inclined towards the feeding and discharging port 72. The side of the material guiding plate 752 is in contact with and fixedly connected to the inner wall of the drum 71. Preferably, it is a plate body that is spirally inclined towards the feeding and discharging port 72. The material guiding plate 752 can participate in the mixing of the tea leaves and improve the mixing efficiency of the tea leaves. During the discharging process after mixing, in cooperation with the collecting plate 751, it can fully guide the tea leaves to leave the drum 71 from the feeding and discharging port 72 and improve the discharging efficiency.
[0035] One end of the material guiding plate 752 is connected to the collecting plate 751, and the other end extends towards the side wall of the drum 71 and is connected to a side baffle 753 arranged on the side wall of the drum 71. The side baffle 753 is arranged along the radial direction of the drum 71. One end of the side baffle 753 is connected to the fixed rod 731, and the other end extends towards and is connected to the inner wall of the drum 71. And the end of the side baffle 753 far from the fixed rod 731 is connected to the material guiding plate 752.
[0036] A first mixing unit 73, a turning plate 74, and a material guiding structure 75. The cooperation of the above structures can fully mix the tea leaves occupying up to 70% of the inner cavity volume of the drum 71. Generally, when the tea leaves in the drum 71 of the stacking machine exceed 50%, the mixing efficiency significantly decreases.
[0037] Third Embodiment:
[0038] This embodiment provides a tea leaf drum stacking machine. In addition to including the technical solutions of the above embodiments, it also has the following technical features.
[0039] As Figure 4 shown, collecting plates 9 are symmetrically arranged on both sides of the drum 71 and are inclined from the surface of the drum 71 towards the bottom of the drum 71. Guard plates 10 are arranged on both sides of the collecting plates 9.
[0040] The collecting plates 9 and the base 3 are fixedly connected through support bars 11. After the tea leaves inside the drum 71 are mixed evenly, the rotation speed of the drum 71 is slowed down, and the closing doors 12 at the three feeding and discharging openings 72 are opened. Following the rotation of the drum 71, the evenly mixed tea leaves fall out from the inner cavity of the drum 71 through the feeding and discharging openings 72. The arrangement of the collecting plates 9 can fully guide the tea leaves to converge towards the bottom of the drum 71. A conveyor belt (not shown) can be arranged at the bottom of the drum 71 for transmission to achieve automatic, stable, and uniform discharging.
[0041] The feeding and discharging openings 72 are circumferentially arranged on the side surface of the drum, and a closable door body 12 is arranged at the feeding and discharging openings 72.
[0042] The embodiments of the present application have been described above in conjunction with the accompanying drawings. Without conflict, the embodiments and the features in the embodiments in the present application can be combined with each other. The present application is not limited to the above specific embodiments. The above specific embodiments are merely illustrative and not restrictive. Under the inspiration of the present application, those of ordinary skill in the art can also make many forms without departing from the purpose of the present application and the scope protected by the claims, and all belong to the protection scope of the present application.
Claims
1. A tea drum stacking machine, comprising a conveying device (1), wherein the conveying device (1) transports materials to a stacking device (7), wherein the stacking device (7) comprises a roller (71) rotatably mounted on a base (3), wherein the roller (71) is connected to a driving unit (2), and wherein a mixing structure is arranged inside the roller (71), wherein: The hybrid structure includes: A first mixing unit (73), the first mixing unit (73) includes a fixed rod (731) arranged along the circumferential center line and fixedly connected to the side wall of the drum (71), and mixing plates (732) are staggered on both sides of the fixed rod (731); Turning plates (74), several turning plates (74) are fixedly connected to the inner wall of the drum (71), and during the rotation of the drum (71), the turning plates (74) can drive the bottom materials to a higher position to ensure sufficient mixing of the materials.
2. A tea drum stacking machine according to claim 1, characterized in that: The turning plate (74) is a "V"-shaped plate body, and the side of the turning plate (74) is fixedly connected to the inner wall of the drum (71).
3. The tea drum stacking machine according to claim 1, characterized in that: A connecting plate (733) is radially connected to the middle of the fixed rod (731), the connecting plates (733) are symmetrically arranged, the other end of the connecting plate (733) extends and is connected to the inner wall of the drum (71), and the connecting plate (733) is connected with several mixing plates (732) that extend and are connected to the side walls of the drum (71) on both sides respectively. The mixing plates (732) on both sides are staggered to form a mixing channel (734) for the tea to pass through.
4. The tea drum stacking machine according to claim 1, characterized in that: It further includes a material guiding structure (75), the material guiding structure (75) is fixedly connected to the inner wall of the drum (71), and during the discharging process, the material guiding structure (75) can guide the tea to the feeding and discharging opening (72).
5. The tea drum stacking machine according to claim 4, characterized in that: The material guiding structure (75) includes a collecting plate (751), the collecting plate (751) can be a "C"-shaped plate body, the collecting plate (751) is arranged at the feeding and discharging opening (72), the open direction of the collecting plate (751) is opposite to the open direction of the turning plate (74), and guiding plates (752) inclined towards the feeding and discharging opening (72) are symmetrically connected to both sides of the collecting plate (751).
6. A tea drum stacking machine according to claim 5, characterized in that: One end of the guiding plate (752) is connected to the collecting plate (751), the other end extends towards the side wall of the drum (71) and is connected to a side baffle (753) arranged on the side wall of the drum (71). The side baffle (753) is arranged along the radial direction of the drum (71), one end of the side baffle (753) is connected to the fixed rod (731), the other end extends towards the inner wall of the drum (71) and is connected, and the end of the side baffle (753) far from the fixed rod (731) is connected to the guiding plate (752).
7. The tea drum stacking machine according to claim 5, characterized in that: The feeding and discharging opening (72) is circumferentially arranged on the side surface of the drum, and a closable door body (12) is arranged at the feeding and discharging opening (72).