Premixer for producing thermosetting powder coating
By designing an automated discharge system, using the driving rod and mixing rod driven by telescopic cylinders and motors, the problem of low discharge efficiency of the existing premixer for the production of thermoset powder coatings is solved, and a more efficient automatic discharge process is achieved.
Patent Information
- Application Number
- CN202421693079.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-17
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-07-17
AI Technical Summary
The existing premixers for thermosetting powder coating production need to manually open the discharge port when discharged, which has low working efficiency.
A premixer including a top and bottom plate, a crushing box, a mixing box and a telescopic cylinder is designed. The sealing block is pushed up into the mixing box through the second telescopic cylinder drive, and the discharge port is automatically opened, and the driving rod and the stirring rod are cooperated by the motor drive to assist in promoting the discharge of the paint.
The automated discharge process is realized, the work efficiency is improved, and the demand for manual operation is reduced.
Smart Images

Figure CN222998724U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coating processing equipment, in particular to a premixer for the production of thermosetting powder coatings. Background Technique
[0002] Thermosetting coatings refer to coatings with thermosetting resins as the main film-forming substances. When these coatings cure, the film-forming substances in the coating film undergo cross-linking and other reactions to become a hard and insoluble three-dimensional polymer network structure. The main varieties include amino alkyd coatings, thermosetting acrylic coatings, epoxy resin coatings, polyester coatings, polyurethane coatings, etc.
[0003] Chinese Patent (Publication No.: CN216465505U) discloses a premixer for the production of thermosetting powder coatings, including a crushing box and a stirring box. The crushing box is fixedly installed at the top of the stirring box, and transportation boxes are fixedly installed at both ends of the crushing box. A crushing and separating mechanism for initially crushing the coating is installed inside the crushing box; in this utility model, due to the inverted V-shaped structure of the separation and screening plate, larger particle powder coatings will flow into the grooves on both sides of the top of the separation and screening plate, and then because the groove depth gradually deepens from the outside to the inside, the powder coatings will finally move into the arc-shaped groove. Through the tangential structure of the discharge port and the arc-shaped groove, the larger particle powder coatings can be transported into the transportation box. The chopping knife holder is located at the outlet of the feeding port, and the coating can be transported to the feeding port by a screw conveyor and then chopped twice by the chopping knife holder. Through repeated operations, the larger particle powder coatings can be crushed as much as possible for subsequent mixing and stirring; however, when discharging, the discharge port needs to be manually opened, and then the stirring box discharges materials, with low working efficiency.
[0004] To solve the above problems, we made improvements and proposed a premixer for the production of thermosetting powder coatings. Content of the Utility Model
[0005] To solve the above technical problems, the utility model provides the following technical solutions:
[0006] The utility model provides a premixer for the production of thermosetting powder coatings, including a top and bottom plate. A support is fixedly connected to the top end of the bottom plate, a crushing box is fixedly installed at the top end of the support, a stirring box is fixedly connected to the bottom end of the crushing box, a discharge port is opened at the bottom of the stirring box, a blocking block is arranged inside the discharge port, a second telescopic cylinder is fixedly connected to the bottom end of the blocking block, a base is fixedly connected to the bottom end of the second telescopic cylinder, the base is fixedly connected to the bottom of the stirring box through a connecting rod, and a stirring structure is arranged inside the stirring box.
[0007] As a preferred technical solution of the present utility model, the stirring structure includes a mounting frame, and the mounting frame is fixedly connected to the bottom of the stirring tank. The top end of the mounting frame is fixedly connected with a motor, the output end of the motor is fixedly connected with a stirring arm, and the output end of the motor is fixedly connected with a stirring rod, and the stirring rod extends towards the bottom of the stirring tank.
[0008] As a preferred technical solution of the present utility model, a guide rail is fixedly connected to the bottom of the stirring tank, a slider is slidably connected to the outside of the guide rail, and a dial rod is fixedly connected to the bottom of the slider.
[0009] As a preferred technical solution of the present utility model, a motor is fixedly installed inside the slider, the output end of the motor is fixedly connected with a driving rod, and the driving rod cooperates with the stirring rod.
[0010] As a preferred technical solution of the present utility model, a slope is fixedly connected to the top end of the bottom plate, and the slope is arranged below the top end of the stirring tank. A support seat is arranged between the slope and the bottom plate.
[0011] As a preferred technical solution of the present utility model, a first telescopic cylinder is fixedly installed at the top of the slope, and the movable end of the first telescopic cylinder penetrates through the upper end surface of the slope.
[0012] The beneficial effects of the present utility model are as follows:
[0013] 1. In the present utility model, when the second telescopic cylinder works, it pushes the blocking block into the stirring tank, the blocking block is separated from the discharge port, and the coating material is discharged from the discharge port, assisting in discharging the material and improving the working efficiency.
[0014] 2. In the present utility model, when the motor works, it makes the driving rod move, so that the driving rod coincides with the stirring rod. The rotating stirring rod acts on the driving rod, making the slider slide along the guide rail, and then making the dial rod rotate, pushing the coating material at the bottom of the stirring tank towards the discharge port direction, assisting in discharging the coating material, and further improving the working efficiency. Description of the Drawings
[0015] The drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. Together with the embodiments of the present utility model, they are used to explain the present utility model, and do not constitute a limitation to the present utility model. In the drawings:
[0016] Figure 1 is the three-dimensional view of the present utility model;
[0017] Figure 2 is the partial cross-sectional view of the present utility model;
[0018] Figure 3 is the Figure 2 enlarged view at A in the present utility model;
[0019] In the figure: 1, bottom plate; 2, support; 3, crushing box; 4, mixing box; 5, ramp; 6, support seat; 7, first telescopic cylinder; 8, mounting frame; 9, motor; 10, mixing arm; 11, mixing rod; 12, plugging block; 13, second telescopic cylinder; 14, base; 15, connecting rod; 16, guide rail; 17, lever; 18, slider; 19, driving rod. Specific embodiments
[0020] The preferred embodiments of the present utility model will be described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present utility model, and are not used to limit the present utility model.
[0021] Example: As Figures 1-3 shown, a premixer for the production of thermosetting powder coatings includes a top bottom plate 1. A support 2 is fixedly connected to the top end of the bottom plate 1. A crushing box 3 is fixedly installed at the top end of the support 2. A mixing box 4 is fixedly connected to the bottom end of the crushing box 3. An outlet is provided at the bottom of the mixing box 4. A plugging block 12 is arranged inside the outlet. A second telescopic cylinder 13 is fixedly connected to the bottom end of the plugging block 12. A base 14 is fixedly connected to the bottom end of the second telescopic cylinder 13. The base 14 is fixedly connected to the bottom of the mixing box 4 through a connecting rod 15. A mixing structure is arranged inside the mixing box 4;
[0022] The raw materials enter the crushing box 3 and are crushed, and then fall into the mixing box 4. The mixing mechanism stirs the coatings. After the stirring is completed, the second telescopic cylinder 13 works to push the plugging block 12 upward into the mixing box 4. The plugging block 12 is separated from the outlet, and the coatings are discharged from the outlet, assisting in discharging and improving the working efficiency.
[0023] Specifically, as Figure 2 shown, the mixing structure includes a mounting frame 8, and the mounting frame 8 is fixedly connected to the bottom of the mixing box 4. A motor 9 is fixedly connected to the top end of the mounting frame 8. The output end of the motor 9 is fixedly connected to a mixing arm 10. The output end of the motor 9 is fixedly connected to a mixing rod 11, and the mixing rod 11 extends towards the bottom of the mixing box 4. The mounting frame 8 fixes the motor 9, so that there is no obstruction above the outlet. The motor 9 works to drive the mixing arm 10 to rotate, thereby stirring the coatings. The mixing rod 11 extends to the bottom of the mixing box 4, and can stir the coatings at the bottom of the mixing box 4, improving the mixing effect.
[0024] Specifically, as Figure 2 and Figure 3As shown in the figure, a guide rail 16 is fixedly connected to the bottom of the stirring tank 4. A slider 18 is slidably connected to the outside of the guide rail 16. A lever 17 is fixedly connected to the bottom of the slider 18. A motor is fixedly installed inside the slider 18. The output end of the motor is fixedly connected to a driving rod 19, and the driving rod 19 cooperates with the stirring rod 11. When the motor works, the driving rod 19 moves, making the driving rod 19 coincide with the stirring rod 11. The rotating stirring rod 11 acts on the driving rod 19, causing the slider 18 to slide along the guide rail 16, and then making the lever 17 rotate inside the stirring tank 4. The lever 17 pushes the paint at the bottom of the stirring tank 4, pushing the paint at the bottom of the stirring tank 4 towards the discharge port, assisting the paint to be discharged, and further improving the working efficiency.
[0025] Specifically, as Figure 1 shown in the figure, a slope 5 is fixedly connected to the top end of the bottom plate 1, and the slope 5 is arranged below the top end of the stirring tank 4. A support seat 6 is arranged between the slope 5 and the bottom plate 1. A first telescopic cylinder 7 is fixedly installed at the top of the slope 5, and the movable end of the first telescopic cylinder 7 penetrates to the upper end surface of the slope 5. The material receiving box moves along the slope 5 to the lower part of the stirring tank 4, and then the first telescopic cylinder 7 extends to limit the material receiving box, avoiding manual support and making it more convenient to use.
[0026] Working principle: The material receiving box moves along the slope 5 to the lower part of the stirring tank 4, and then the first telescopic cylinder 7 extends to limit the material receiving box. The raw materials enter the crushing box 3 and are crushed, and then fall into the stirring tank 4. The motor 9 works to drive the stirring arm 10 to rotate, thereby stirring the paint. The stirring rod 11 extends from the bottom of the stirring tank 4 and can stir the paint at the bottom of the stirring tank 4. After the stirring is completed, the second telescopic cylinder 13 works to push the blocking block 12 into the stirring tank 4. The blocking block 12 is separated from the discharge port, and the paint is discharged from the discharge port. The motor works to make the driving rod 19 move, making the driving rod 19 coincide with the stirring rod 11. The rotating stirring rod 11 acts on the driving rod 19, causing the slider 18 to slide along the guide rail 16, and then making the lever 17 rotate, pushing the paint at the bottom of the stirring tank 4 towards the discharge port to assist the paint to be discharged.
[0027] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A premixer for the production of thermosetting powder coatings, comprising a base plate (1), characterized in that: The top of the bottom plate (1) is fixedly connected to a bracket (2), the top of the bracket (2) is fixedly mounted with a crushing box (3), the bottom of the crushing box (3) is fixedly connected to a mixing box (4), a discharge port is provided at the bottom of the mixing box (4), a blocking block (12) is provided inside the discharge port, the bottom of the blocking block (12) is fixedly connected to a second telescopic cylinder (13), the bottom of the second telescopic cylinder (13) is fixedly connected to a base (14), the base (14) is fixedly connected to the bottom of the mixing box (4) via a connecting rod (15), and a mixing structure is provided inside the mixing box (4).
2. A pre-mixer for producing thermosetting powder coatings according to claim 1, characterized in that: The stirring structure comprises a mounting frame (8), and the mounting frame (8) is fixedly connected to the bottom of the stirring box (4), the top end of the mounting frame (8) is fixedly connected to a motor (9), the output end of the motor (9) is fixedly connected to a stirring arm (10), the output end of the motor (9) is fixedly connected to a stirring rod (11), and the stirring rod (11) extends toward the bottom of the stirring box (4).
3. A pre-mixer for producing thermosetting powder coatings according to claim 1, characterized in that: The bottom of the mixing box (4) is fixedly connected to a guide rail (16), the outer side of the guide rail (16) is slidably connected to a slider (18), and the bottom of the slider (18) is fixedly connected to a lever (17).
4. A pre-mixer for producing thermosetting powder coatings according to claim 3, characterized in that: A motor is fixedly installed inside the sliding block (18), and a driving rod (19) is fixedly connected to the output end of the motor, and the driving rod (19) cooperates with the stirring rod (11).
5. A pre-mixer for producing thermosetting powder coatings according to claim 1, characterized in that: The top of the bottom plate (1) is fixedly connected with a slope (5), and the slope (5) is arranged below the top of the mixing box (4), and a support seat (6) is arranged between the slope (5) and the bottom plate (1).
6. A pre-mixer for producing thermosetting powder coatings according to claim 5, characterized in that: A first telescopic cylinder (7) is fixedly mounted on the top of the slope (5), and a movable end of the first telescopic cylinder (7) penetrates the upper end surface of the slope (5).
Citation Information
Patent Citations
Premixer for producing thermosetting powder coating
CN216465505U