Raw material screening device for sodium silicate production

By designing a raw material screening device for sodium silicate production, using servo motors and shafts to drive the screening plate for multi-stage screening and automatic cleaning, the problem of synchronous screening in the prior art is solved, and the quality and grinding efficiency of sodium silicate powder are improved.

CN222999139UActive Publication Date: 2025-06-20SICHUAN HONG HAO CHEM CO LTD
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Patent Information

Application Number
CN202422065718.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-06-20
Estimated Expiration
2034-08-26

AI Technical Summary

Technical Problem

During the preparation process of existing sodium silicate powder, the grinder cannot screen simultaneously after crushing and grinding, resulting in the powder doping of large particles and inadequate grinding materials, affecting the quality of sodium silicate powder and reducing the grinding efficiency.

Method used

A raw material screening device for sodium silicate production is designed, including a bottom box, top ring, first and second screening trays, servo motors and shafts. The servo motor drives the shaft to rotate back and forth at a small angle, so that the raw materials on the screening tray will be shaken and screened, and multi-stage screening is completed, and automatic cleaning is achieved through high-speed rotation.

Benefits of technology

Automatic screening and cleaning of sodium silicate raw materials is realized, reducing the trouble of manual disassembly and cleaning, improving work efficiency and convenience of use, and reducing noise and making operation more stable.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a raw material screening device for sodium silicate production. The raw material screening device comprises a bottom box and a top ring, the sodium silicate raw material screening device has the beneficial effects that the first screening disc and the second screening disc are adopted, a worker can put crushed sodium silicate raw materials into the first screening disc, the servo motor drives the shaft rod to do small-angle reciprocating rotation, and therefore the sodium silicate raw materials located in the first screening disc shake to be screened; the raw materials with the particle size smaller than that of the first screening holes enter a second screening disc, the second screening disc synchronously conducts reciprocating small-angle rotation, the raw materials continue to be screened, multi-stage screening is completed, and after screening is completed, a worker can start a servo motor to drive a shaft rod to rotate at a high speed, and then the first screening disc and the second screening disc are driven to rotate at a high speed; and large-particle raw materials remaining in the first screening disc and the second screening disc are thrown out through centrifugal force, automatic cleaning is completed, the trouble of manual disassembly and cleaning is omitted, and use convenience is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sodium silicate production, in particular to a raw material screening device for sodium silicate production. Background Art

[0002] Commonly known as sodium silicate, it is a water-soluble silicate. Its aqueous solution is commonly known as water glass, which is a mineral adhesive. Sodium silicate needs to be crushed during production, and a ball mill is usually used for crushing.

[0003] After searching, it was found that the announcement number is CN218690065U, and the name is a high-efficiency ball mill for preparing sodium silicate powder. The application proposes that the existing ball mill for preparing sodium silicate powder cannot be screened synchronously after the powder is discharged after crushing and grinding, and the powder will be mixed with large particles of insufficiently ground materials, which will not only affect the quality of the sodium silicate powder, but also reduce the working efficiency of grinding. The driving motor drives the rotating rod to rotate, and the rotating rod drives the eccentric wheel to rotate. The rotation of the eccentric wheel can squeeze the first mounting frame and the second mounting frame up and down. In conjunction with the setting of the first damping rod and the second damping rod, the first screening plate and the second screening plate will vibrate, and the steel balls and the powder are screened respectively. The first screening plate and the second screening plate are easy to install and disassemble, so as to facilitate the screening of the ground materials and improve the working efficiency of grinding. However, when the application is actually used, the raw materials staying on the top surface of the screening plate need to be removed by the staff to clean the screening plate. Frequent disassembly and cleaning are very troublesome, affecting the working efficiency and wasting labor. Further improvements can be made.

[0004] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] In view of the deficiencies in the prior art, the utility model provides a raw material screening device for sodium silicate production, which has the advantages of easy automatic cleaning and low noise, thereby solving the problems in the above-mentioned background technology.

[0007] (II) Technical solution

[0008] In order to achieve the above advantages of easy automatic cleaning and low noise, the specific technical solutions adopted by the utility model are as follows:

[0009] A raw material screening device for sodium silicate production, including a bottom box and a top ring. The top surface of the bottom box is fixedly connected to the top ring through a support rod. Both the top surface of the top ring and the top surface of the bottom box are integrally connected with insertion rings. And respectively rotatably connected with a first screening plate and a second screening plate on the inner sides of the top ring and the top opening of the bottom box outside the insertion rings. The bottom surface of the bottom box is fixedly installed with a servo motor, and a shaft rod is installed at the output end of the servo motor. And the shaft rod is fixedly connected to the second screening plate and the first screening plate respectively. The surfaces of the first screening plate and the second screening plate are respectively provided with first screening holes and second screening holes.

[0010] Furthermore, ring seats are fixedly connected to the edges of the top surfaces of the first screening plate and the second screening plate. The top ring is inserted into the inner side of the ring seat and is rotatably connected to the ring seat through a bearing.

[0011] Furthermore, the aperture of the first screening hole is larger than that of the second screening hole, and both the first screening holes and the second screening holes are densely and evenly distributed.

[0012] Furthermore, multiple support rods are arranged at equal angles, and the support rods are made of metal round rods that are not easily deformed.

[0013] Furthermore, the shaft rod, the first screening plate, the second screening plate, the top ring and the bottom box are coaxially arranged, and the shaft rod is rotatably connected to the bottom box through a bearing.

[0014] Furthermore, a discharge port is opened on the bottom surface of one end of the bottom box, and the bottom surface of the bottom box is an inclined surface, and legs are fixedly installed on the bottom surface of the bottom box.

[0015] Furthermore, the inner wall of the first screening plate is polished, and the top openings of the first screening plate and the second screening plate are flush with the top surface of the ring seat.

[0016] Furthermore, slopes are opened on both the top surface of the bottom box and the top surface of the top ring, and the top of the slope is flush with the top surface of the ring seat.

[0017] (III) Beneficial effects

[0018] Compared with the prior art, the present utility model provides a raw material screening device for sodium silicate production, which has the following beneficial effects:

[0019] (1) The present utility model adopts a first screening plate and a second screening plate. When screening the crushed sodium silicate raw materials, the staff can put the crushed sodium silicate raw materials into the first screening plate. The servo motor drives the shaft rod to rotate reciprocally at a small angle, so that the sodium silicate raw materials in the first screening plate shake for screening. The raw materials with a particle size smaller than the first screening holes enter the second screening plate, and the second screening plate rotates reciprocally at a small angle synchronously to continue screening the raw materials, completing multi-stage screening. After screening, the staff can start the servo motor to drive the shaft rod to rotate at a high speed, and then drive the first screening plate and the second screening plate to rotate at a high speed, and use centrifugal force to throw out the large-particle raw materials remaining inside the first screening plate and the second screening plate, completing automatic cleaning, saving the trouble of manual disassembly and cleaning, and improving the convenience of use.

[0020] (2) The present utility model adopts an insertion ring and a ring seat. The insertion ring extends into the ring seat to play a role of limiting and guiding the ring seat. When the servo motor is screening, it shakes and screens the raw materials through a small-angle reciprocating rotation. Compared with traditional vibration screening, the noise is smaller and the operation is more stable, improving the convenience of use and work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the embodiments. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0022] Figure 1 is the external structural schematic diagram of the raw material screening device for sodium silicate production proposed by the present utility model;

[0023] Figure 2 is the internal structural schematic diagram of the raw material screening device for sodium silicate production proposed by the present utility model;

[0024] Figure 3 is the front view of the raw material screening device for sodium silicate production proposed by the present utility model;

[0025] Figure 4 is the structural schematic diagram of the first screening plate proposed by the present utility model.

[0026] In the figure:

[0027] 1. Bottom box; 2. Top ring; 3. Slope; 4. First screening plate; 5. First screening holes; 6. Insertion ring; 7. Second screening plate; 8. Second screening holes; 9. Ring seat; 10. Shaft rod; 11. Servo motor; 12. Support rod; 13. Leg; 14. Discharge port. Detailed implementation manners

[0028] To further illustrate each embodiment, the present utility model provides attached drawings. These attached drawings are a part of the disclosure of the present utility model, mainly used to illustrate the embodiments, and can cooperate with the relevant descriptions in the specification to explain the operation principle of the embodiments. With reference to these contents, those of ordinary skill in the art should be able to understand other possible implementation manners and the advantages of the present utility model. The components in the drawings are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0029] According to an embodiment of the present utility model, a raw material screening device for sodium silicate production is provided.

[0030] Now, the present utility model will be further described in combination with the attached drawings and specific implementation manners. As Figures 1-4 shown, the raw material screening device for sodium silicate production according to an embodiment of the present utility model includes a bottom box 1 and a top ring 2. The top surface of the bottom box 1 is fixedly connected to the top ring 2 through a support rod 12, and insertion rings 6 are integrally connected to the top surfaces of both the top ring 2 and the bottom box 1. Moreover, a first screening plate 4 and a second screening plate 7 are respectively rotatably connected to the inner sides of the top openings of the top ring 2 and the bottom box 1 outside the insertion rings 6. The first screening plate 4 and the second screening plate 7 have the same vertical cross-sectional dimensions and are both in a disc-shaped structure. A servo motor 11 is fixedly installed on the bottom surface of the bottom box 1, and a shaft rod 10 is installed at the output end of the servo motor 11. Moreover, the shaft rod 10 is fixedly connected to the second screening plate 7 and the first screening plate 4 respectively. First screening holes 5 and second screening holes 8 are respectively formed on the surfaces of the first screening plate 4 and the second screening plate 7, which play a role in multiple screenings. The purpose of arranging the second screening plate 7 is to reduce the screening pressure on the first screening plate 4 and avoid material accumulation from reducing the screening efficiency. When screening the crushed sodium silicate raw materials, the staff can put the crushed sodium silicate raw materials into the first screening plate 4. The servo motor 11 drives the shaft rod 10 to rotate in a small-angle reciprocating manner, so that the sodium silicate raw materials in the first screening plate 4 shake for screening. The raw materials with a particle size smaller than the first screening holes 5 enter the second screening plate 7, and the second screening plate 7 simultaneously rotates in a small-angle reciprocating manner to continue screening the raw materials, completing multi-stage screening. After the screening is completed, the staff can start the servo motor 11 to drive the shaft rod 10 to rotate at a high speed, thereby driving the first screening plate 4 and the second screening plate 7 to rotate at a high speed, and the large-particle raw materials remaining inside the first screening plate 4 and the second screening plate 7 are thrown out by centrifugal force, completing automatic cleaning, saving the trouble of manual disassembly and cleaning, and improving the convenience of use.

[0031] In one embodiment, ring seats 9 are fixedly connected to the top edges of the top surfaces of the first screening plate 4 and the second screening plate 7. The top ring 2 is inserted into the inner side of the ring seat 9 and is rotationally connected to the ring seat 9 through a bearing. The insertion ring 6 extends into the ring seat 9 to limit and guide the ring seat 9. When the servo motor 11 performs screening, it shakes and screens the raw materials through small-angle reciprocating rotation, which produces less noise and operates more stably compared with traditional vibration screening, improving the convenience of use and work efficiency.

[0032] In one embodiment, the aperture of the first screening holes 5 is larger than that of the second screening holes 8, and both the first screening holes 5 and the second screening holes 8 are densely and evenly distributed, which is a common screening structure and will not be elaborated here.

[0033] In one embodiment, multiple support rods 12 are arranged at equal angles, and the support rods 12 are made of metal round rods that are not easily deformed. The support rods 12 have little problem of blocking the thrown raw materials, avoiding affecting the cleaning and discharging.

[0034] In one embodiment, the shaft rod 10, the first screening plate 4, the second screening plate 7, the top ring 2 and the bottom box 1 are coaxially arranged, and the shaft rod 10 is rotationally connected to the bottom box 1 through a bearing. The shaft rod 10 penetrates through the second screening plate 7 and is fixedly connected to the second screening plate 7, and the top surface of the shaft rod 10 is fixedly connected to the center position of the bottom surface of the first screening plate 4.

[0035] In one embodiment, a discharge port 14 is opened on the bottom surface of one end of the bottom box 1, and the bottom surface of the bottom box 1 is an inclined surface. The bottom box 1 facilitates the raw materials to gather and flow out through the discharge port 14 for collection, and legs 13 are fixedly installed on the bottom surface of the bottom box 1 for convenient placement.

[0036] In one embodiment, the inner wall of the first screening plate 4 is polished, and the top openings of the first screening plate 4 and the second screening plate 7 are flush with the top surface of the ring seat 9, facilitating the large-particle raw materials to slide outward and move out of the first screening plate 4 and the second screening plate 7.

[0037] In one embodiment, slopes 3 are opened on the top surface of the bottom box 1 and the top surface of the top ring 2, and the top of the slope 3 is flush with the top surface of the ring seat 9. The slopes 3 facilitate the large-particle raw materials to slide out of the bottom box 1 and the top ring 2.

[0038] Working principle:

[0039] When screening the crushed sodium silicate raw material, the staff can put the crushed sodium silicate raw material into the first screening tray 4. The servo motor 11 drives the shaft rod 10 to rotate reciprocally at a small angle, so that the sodium silicate raw material in the first screening tray 4 shakes for screening. The raw material with a particle size smaller than the first screening hole 5 enters the second screening tray 7, and the second screening tray 7 rotates reciprocally at a small angle synchronously to continue screening the raw material, completing multi-stage screening. After the screening is completed, the staff can start the servo motor 11 to drive the shaft rod 10 to rotate at high speed, and then drive the first screening tray 4 and the second screening tray 7 to rotate at high speed, and use centrifugal force to throw out the large-particle raw materials remaining inside the first screening tray 4 and the second screening tray 7, completing automatic cleaning, saving the trouble of manual disassembly and cleaning, and improving the convenience of use.

[0040] In the present utility model, unless otherwise clearly defined and limited, terms such as "installation", "setting", "connection", "fixation", "swivel connection" and the like shall be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components or the interaction relationship between two components. Unless otherwise clearly defined, for those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0041] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A raw material screening device for sodium silicate production, characterized in that: The invention comprises a bottom box (1) and a top ring (2), wherein the top surface of the bottom box (1) is fixedly connected to the top ring (2) via a support rod (12), and the top surface of the top ring (2) and the top surface of the bottom box (1) are both integrally connected to an insert ring (6), and the top ring (2) and the inner side of the top opening of the bottom box (1) are located outside the insert ring (6) and are respectively rotatably connected to a first screening disc (4) and a second screening disc (7), a servo motor (11) is fixedly mounted on the bottom surface of the bottom box (1), and a shaft rod (10) is mounted on the output end of the servo motor (11), and the shaft rod (10) is respectively fixedly connected to the second screening disc (7) and the first screening disc (4), and the surfaces of the first screening disc (4) and the second screening disc (7) are respectively provided with a first screening hole (5) and a second screening hole (8).

2. The raw material screening device for sodium silicate production according to claim 1, characterized in that: The top edges of the first screening disc (4) and the second screening disc (7) are both fixedly connected to a ring seat (9), and the top ring (2) is inserted into the inner side of the ring seat (9) and is rotatably connected to the ring seat (9) via a bearing.

3. The raw material screening device for sodium silicate production according to claim 1, characterized in that: The aperture of the first sieve holes (5) is larger than the aperture of the second sieve holes (8), and the first sieve holes (5) and the second sieve holes (8) are densely and evenly distributed.

4. The raw material screening device for sodium silicate production according to claim 1, characterized in that: A plurality of support rods (12) are arranged at equal angles, and the support rods (12) are made of metal round rods that are not easily deformed.

5. The raw material screening device for sodium silicate production according to claim 1, characterized in that: The shaft rod (10), the first screening disc (4), the second screening disc (7), the top ring (2) and the bottom box (1) are coaxially arranged, and the shaft rod (10) is rotatably connected to the bottom box (1) via a bearing.

6. The raw material screening device for sodium silicate production according to claim 1, characterized in that: A discharge port (14) is provided on the bottom surface of one end of the bottom box (1), the bottom surface of the bottom box (1) is an inclined surface, and a support leg (13) is fixedly installed on the bottom surface of the bottom box (1).

7. The raw material screening device for sodium silicate production according to claim 2, characterized in that: The inner wall of the first screening disc (4) is polished, and the top openings of the first screening disc (4) and the second screening disc (7) are flush with the top surface of the ring seat (9).

8. The raw material screening device for sodium silicate production according to claim 2, characterized in that: The top surface of the bottom box (1) and the top surface of the top ring (2) are both provided with a slope (3), and the top of the slope (3) is flush with the top surface of the ring seat (9).