Precoated sand cooling bed convenient to adjust
By using a moving mechanism, feeding mechanism and sand turning mechanism on the coated sand cooling bed, the crushing rollers are used to disperse the coated sand and promote the movement of the cooling bed, the problem of coated sand is solved, and the production quality and cooling efficiency are improved.
Patent Information
- Application Number
- CN202421709401.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-17
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-07-17
AI Technical Summary
The existing coated sand cooling beds cannot effectively solve the problem of partial adhesion of coated sand, resulting in a decline in production quality.
A coated sand cooling bed is designed for easy adjustment, using a moving mechanism, a feeding mechanism and a sand turning mechanism to disperse the coated sand through a crushing roller, promote the movement of the cooling bed, so that the coated sand is evenly distributed, and the cooling efficiency is improved through the sand turning mechanism.
The adhesion of the coated sand is reduced by the dispersion of the crushing roller, the production quality is improved, and the cooling efficiency is improved through the sand turning mechanism.
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Figure CN222999627U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of coated sand cooling bed technology, and in particular to a coated sand cooling bed that is easy to adjust. Background Art
[0002] Coated sand is a special casting sand, also known as coated casting sand. Different from traditional casting sand, it is a casting sand formed by coating a thin film on the surface of the mold before casting and drying. Coated sand mainly consists of three parts: sand grains, binders, and thin films. The temperature of the freshly produced coated sand is very high. In the prior art, it is mostly cooled naturally or by blowing air through a lifting conveyor. During cooling, the coated sand being conveyed is not cooled comprehensively enough, and due to the action of the binder, the produced coated sand may be partially adhered, resulting in a reduction in quality, etc.
[0003] Existing coated sand cooling beds improve the cooling efficiency of coated sand by assembling a sand turning mechanism. However, the sand turning mechanism generally has a limited effect on reducing the adhesion of the coated sand, thereby causing a decline in the production quality of the coated sand.
[0004] In view of the above related technologies, the inventor believes that the existing coated sand cooling beds have the problem of being unable to effectively solve the problem of partial adhesion of coated sand, resulting in a reduction in the quality of coated sand. Summary of the Utility Model
[0005] In order to solve the problem that the existing coated sand cooling beds cannot effectively solve the problem of partial adhesion of coated sand, resulting in a reduction in the quality of coated sand, this application provides a coated sand cooling bed that is easy to adjust.
[0006] A coated sand cooling bed that is easy to adjust provided by this application adopts the following technical solutions:
[0007] A coated sand cooling bed that is easy to adjust includes a cooling bed, a moving mechanism connected to the cooling bed, a feeding mechanism disposed above the cooling bed, and a sand turning mechanism connected to the cooling bed; the feeding mechanism includes a mounting frame, a feeding box connected to the mounting frame, a group of crushing rollers disposed in the feeding box, and a first driving component for driving the crushing rollers to rotate. The crushing rollers are rotatably connected to the feeding box. The number of a group of the crushing rollers is two. A feeding port is opened on one side of the feeding box away from the cooling bed, and a discharge port is opened on one side close to the cooling bed; the moving mechanism includes a first support rod connected to the cooling bed. One end of the first support rod away from the cooling bed is connected to a bottom plate, and a universal wheel is connected to one side of the bottom plate away from the first support rod.
[0008] By adopting the above technical solution, the coated sand enters the feed box through the feed inlet. The first driving component drives the crushing roller to rotate, and the crushing roller disperses the agglomerated coated sand. The dispersed coated sand falls onto the cooling bed through the discharge outlet, pushing the cooling bed to move, so that the coated sand is evenly distributed on the cooling bed. Then, the coated sand is turned over by the sand turning mechanism, thereby improving the cooling efficiency of the coated sand. Through the dispersion of the coated sand by the crushing roller, the phenomenon of adhesion and agglomeration of the coated sand is reduced, thereby improving the production quality of the coated sand.
[0009] Optionally, the number of the crushing rollers is multiple groups, and the multiple crushing rollers are arranged staggeredly.
[0010] By adopting the above technical solution, the multiple groups of staggeredly arranged crushing rollers increase the dispersion effect on the coated sand, thereby further reducing the phenomenon of adhesion and agglomeration of the coated sand, and further improving the production quality of the coated sand.
[0011] Optionally, a plurality of crushing teeth are arranged on the surface of the crushing roller, and the crushing teeth are evenly distributed.
[0012] By adopting the above technical solution, the arrangement of the crushing teeth improves the dispersion effect on the coated sand, thereby further reducing the phenomenon of adhesion and agglomeration of the coated sand, and further improving the production quality of the coated sand.
[0013] Optionally, the crushing teeth on the adjacent crushing rollers are arranged staggeredly, and the gaps between the crushing teeth on the adjacent crushing rollers form a channel for the coated sand to fall.
[0014] By adopting the above technical solution, the staggeredly arranged crushing teeth enable the coated sand to fall through the narrow gaps, further increasing the dispersion effect on the coated sand, thereby improving the production quality of the coated sand.
[0015] Optionally, the first driving component includes a first driving motor fixedly connected to the feed box. A first gear is fixedly connected to the transmission shaft of the first driving motor. A second gear is fixedly connected to the crushing roller. The first gear is meshed with the second gear, and the first driving motor drives two vertically adjacent crushing rollers to rotate.
[0016] By adopting the above technical solution, the first driving motor drives the first gear to rotate, and the first gear drives the second gear to rotate, thereby driving the vertically adjacent crushing rollers to rotate.
[0017] Optionally, a screw conveyor is connected to one side of the feed box away from the cooling bed, and the screw conveyor is communicated with the feed box through the feed inlet.
[0018] By adopting the above technical solution, the spiral feeder makes the feeding process uniform and stable, reduces the phenomenon of the coated sand accumulating in the feeding box, and thus improves the dispersion efficiency of the coated sand.
[0019] Optionally, the sand turning mechanism includes a second driving component arranged on the cooling bed, a connecting plate connected to the second driving component, and a plurality of sand scraping bars arranged on the connecting plate; a sliding groove is formed on the side wall of the cooling bed, and the second driving component includes a second driving motor arranged on the cooling bed, a reciprocating lead screw and a slider arranged in the sliding groove. One end of the reciprocating lead screw is fixedly connected to the transmission shaft of the second driving motor, and the other end is rotatably connected to the cooling bed. The slider is slidably connected to the sliding groove and is threadedly connected to the reciprocating lead screw, and the slider is connected to the connecting plate.
[0020] By adopting the above technical solution, the second driving motor drives the reciprocating lead screw to rotate, the reciprocating lead screw drives the slider to slide in the sliding groove, the slider drives the connecting plate to reciprocate, and the connecting plate drives the sand scraping bars to turn the coated sand, thereby improving the cooling efficiency of the coated sand.
[0021] Optionally, the slider is connected with a first electric telescopic rod, and one end of the first electric telescopic rod far away from the slider is connected to the connecting plate.
[0022] By adopting the above technical solution, the first electric telescopic rod drives the connecting plate and the sand scraping bars to move, so that the sand scraping bars turn the coated sand at different positions, thereby further improving the cooling efficiency of the coated sand.
[0023] Optionally, a second electric telescopic rod is arranged on the connecting plate, a scraping plate is connected to the telescopic end of the second electric telescopic rod, and the height of the scraping plate is less than the height of the sand scraping bars.
[0024] By adopting the above technical solution, when the coated sand needs to be bagged after cooling, the second electric telescopic rod drives the scraping plate to move towards the coated sand, and the slider drives the connecting plate and the scraping plate to move, so that the scraping plate gathers the coated sand scattered on the cooling bed, thereby facilitating the bagging of the coated sand.
[0025] In summary, the present application includes at least one of the following beneficial technical effects:
[0026] 1. The first driving motor drives the crushing roller to rotate, and the crushing roller disperses the coated sand through the crushing teeth, and at the same time pushes the cooling bed, so that the coated sand falling from the feeding box evenly falls on the cooling bed, thereby reducing the phenomenon of the coated sand sticking and agglomerating and improving the production quality of the coated sand;
[0027] 2. The setting of the first electric telescopic rod increases the sand turning effect on the coated sand, thereby improving the cooling efficiency of the coated sand;
[0028] 3. By setting the scraping plate, the coated sand is gathered together after being cooled, thus improving the bagging efficiency of the coated sand. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 is a schematic structural diagram of a coated sand cooling bed that is convenient for adjustment;
[0030] Figure 2 is a schematic sectional structure diagram of the feed box and the crushing roller;
[0031] Figure 3 is a schematic structural diagram of the first driving assembly;
[0032] Figure 4 is a schematic structural diagram of the sand turning mechanism.
[0033] Description of the reference numerals: 1. Cooling bed; 11. Chute; 2. Moving mechanism; 21. First support rod; 22. Bottom plate; 23. Universal wheel; 3. Feeding mechanism; 31. Mounting frame; 32. Feed box; 321. Feed inlet; 322. Discharge outlet; 33. Crushing roller; 331. Crushing teeth; 332. Channel; 34. First driving assembly; 341. First driving motor; 342. First gear; 343. Second gear; 35. Screw conveyor; 36. Second support rod; 4. Sand turning mechanism; 41. Second driving assembly; 411. Second driving motor; 412. Reciprocating lead screw; 413. Slide block; 42. Connecting plate; 43. Sand scraping bar; 44. First electric telescopic rod; 45. Second electric telescopic rod; 46. Scraping plate. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0034] The following will further elaborate on this application Figures 1-4 in further detail with reference to the appended
[0035] The embodiments of this application disclose a coated sand cooling bed that is convenient for adjustment.
[0036] Refer to Figure 1 , Figure 2 and Figure 3, A sand-coated sand cooling bed that is convenient to adjust, including a cooling bed 1, a moving mechanism 2 connected to the cooling bed 1, a feeding mechanism 3 arranged above the cooling bed 1, and a sand turning mechanism 4 connected to the cooling bed 1. The feeding mechanism 3 includes a mounting frame 31, a feeding box 32 fixedly connected to the mounting frame 31, a crushing roller 33 arranged in the feeding box 32, and a first driving component 34 that drives the crushing roller 33 to rotate. A feeding port 321 is opened on one side of the feeding box 32 away from the cooling bed 1, and a discharge port 322 is opened on one side close to the cooling bed 1. The moving mechanism 2 includes a first support rod 21 connected to the cooling bed 1. One end of the first support rod 21 away from the cooling bed 1 is connected to a bottom plate 22, and a universal wheel 23 is connected to one side of the bottom plate 22 away from the first support rod 21. A screw conveyor 35 is fixedly connected to one side of the feeding box 32 away from the cooling bed 1. The screw conveyor 35 is communicated with the feeding box 32 through the feeding port 321. The screw conveyor 35 is fixedly connected to a second support rod 36, and one end of the second support rod 36 away from the screw conveyor 35 is fixedly connected to the mounting frame 31.
[0037] In the embodiment of the present application, the number of a group of crushing rollers 33 is two, the number of crushing rollers 33 is two groups, and the four crushing rollers 33 are arranged staggeredly. A plurality of crushing teeth 331 are fixedly arranged on the surface of the crushing roller 33, and the crushing teeth 331 are evenly distributed. The crushing teeth 331 on adjacent crushing rollers 33 are arranged staggeredly, and the gaps between the crushing teeth 331 on adjacent crushing rollers 33 form a channel 332 for the falling of the sand-coated sand.
[0038] The first driving component 34 includes a first driving motor 341 fixedly connected to the feeding box 32. A first gear 342 is fixedly connected to the transmission shaft of the first driving motor 341. One end of the crushing roller 33 is fixedly connected to a second gear 343, and the first gear 342 is meshed and connected with the second gear 343. In the embodiment of the present application, the number of the first driving components 34 is two, and one first driving motor 341 drives two vertically adjacent crushing rollers 33 to rotate. One end of the crushing roller 33 away from the first driving motor 341 is rotatably connected to the feeding box 32 through a bearing.
[0039] Refer to Figure 4 , The sand turning mechanism 4 includes a second driving component 41 arranged on the cooling bed 1, a connecting plate 42 connected to the second driving component 41, and a plurality of sand scraping bars 43 fixedly arranged on the connecting plate 42.
[0040] A chute 11 is opened on the side wall of the cooling bed 1. The second driving component 41 includes a second driving motor 411 fixedly arranged on the cooling bed 1, a reciprocating lead screw 412 arranged in the chute 11, and a slider 413. One end of the reciprocating lead screw 412 is fixedly connected to the transmission shaft of the second driving motor 411, and the other end is rotatably connected to the cooling bed 1 through a bearing. The slider 413 is slidably connected to the chute 11 and is threadedly connected to the reciprocating lead screw 412.
[0041] The slider 413 is fixedly connected with a first electric telescopic rod 44, and one end of the first electric telescopic rod 44 away from the slider 413 is fixedly connected with a connecting plate 42. A second electric telescopic rod 45 is fixedly arranged on the connecting plate 42, and a scraping plate 46 is fixedly connected to the telescopic end of the second electric telescopic rod 45. The height of the scraping plate 46 is less than the height of the sand scraping strip 43.
[0042] The implementation principle of an adjustable coated sand cooling bed in an embodiment of the present application is as follows: The coated sand enters the feed box 32 through the spiral feeder 35. The first drive motor 341 drives the crushing roller 33 to rotate. The crushing roller 33 disperses the agglomerated coated sand through the crushing teeth 331. The dispersed coated sand falls on the cooling bed 1 through the channel 332 between the crushing teeth 331, pushing the cooling bed 1 to move, so that the coated sand evenly falls on the cooling bed 1. The second drive motor 411 drives the reciprocating lead screw 412 to rotate. The reciprocating lead screw 412 drives the slider 413 and the connecting plate 42 to reciprocate. The connecting plate 42 drives the sand scraping strip 43 to turn over the coated sand, thereby improving the cooling efficiency of the coated sand. The first electric telescopic rod 44 drives the connecting plate 42 to move, so that the connecting plate 42 drives the sand scraping strip 43 to turn over different positions of the coated sand. After cooling is completed, the second electric telescopic rod 45 drives the scraping plate 46 to move towards the coated sand, so that the connecting plate 42 drives the scraping plate 46 to collect the coated sand, which is convenient for bagging the coated sand.
[0043] The above are all preferred embodiments of the present application. The protection scope of the present application is not limited accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application should be covered within the protection scope of the present application.
Claims
1. A coated sand cooling bed that is easy to adjust, characterized in that: The invention comprises a cooling bed (1), a moving mechanism (2) connected to the cooling bed (1), a feeding mechanism (3) arranged above the cooling bed (1), and a sand-turning mechanism (4) connected to the cooling bed (1); the feeding mechanism (3) comprises a mounting frame (31), a feeding box (32) connected to the mounting frame (31), a group of crushing rollers (33) arranged in the feeding box (32), and a first driving assembly (34) for driving the crushing rollers (33) to rotate; the crushing rollers (33) rotate with the feeding box (32). The number of the crushing rollers (33) in a group is two; a feeding port (321) is provided on a side of the feeding box (32) away from the cooling bed (1); and a discharging port (322) is provided on a side close to the cooling bed (1); the moving mechanism (2) comprises a first support rod (21) connected to the cooling bed (1); an end of the first support rod (21) away from the cooling bed (1) is connected to a bottom plate (22); and a side of the bottom plate (22) away from the first support rod (21) is connected to a universal wheel (23).
2. The easily adjustable coated sand cooling bed according to claim 1, characterized in that: The number of the crushing rollers (33) is multiple groups, and the multiple crushing rollers (33) are staggered.
3. The easily adjustable coated sand cooling bed according to claim 2 is characterized in that: A plurality of crushing teeth (331) are provided on the surface of the crushing roller (33), and the crushing teeth (331) are evenly distributed.
4. The easily adjustable coated sand cooling bed according to claim 3 is characterized in that: The crushing teeth (331) on adjacent crushing rollers (33) are arranged in a staggered manner, and the gaps between the crushing teeth (331) on adjacent crushing rollers (33) form a channel (332) for the coated sand to fall.
5. The easily adjustable coated sand cooling bed according to claim 4, characterized in that: The first driving assembly (34) comprises a first transmission motor (341) fixedly connected to the feed box (32); a first gear (342) is fixedly connected to a transmission shaft of the first transmission motor (341); a second gear (343) is fixedly connected to the crushing roller (33); the first gear (342) is meshingly connected to the second gear (343); and the first transmission motor (341) drives the two vertically adjacent crushing rollers (33) to rotate.
6. The easily adjustable coated sand cooling bed according to claim 1, characterized in that: A screw conveyor (35) is connected to a side of the feed box (32) away from the cooling bed (1); the screw conveyor (35) is in communication with the feed box (32) via the feed port (321).
7. The easily adjustable coated sand cooling bed according to claim 1, characterized in that: The sand-turning mechanism (4) comprises a second drive assembly (41) arranged on the cooling bed (1), a connecting plate (42) connected to the second drive assembly (41), and a plurality of sand-moving strips (43) arranged on the connecting plate (42); a slide groove (11) is provided on the side wall of the cooling bed (1); the second drive assembly (41) comprises a second transmission motor (411) arranged on the cooling bed (1), a reciprocating screw rod (412) and a slider (413) arranged in the slide groove (11); one end of the reciprocating screw rod (412) is fixedly connected to the transmission shaft of the second transmission motor (411), and the other end is rotationally connected to the cooling bed (1); the slider (413) is slidably connected to the slide groove (11) and is threadedly connected to the reciprocating screw rod (412); and the slider (413) is connected to the connecting plate (42).
8. The easily adjustable coated sand cooling bed according to claim 7, characterized in that: The slider (413) is connected to a first electric telescopic rod (44); one end of the first electric telescopic rod (44) away from the slider (413) is connected to the connecting plate (42).
9. The easily adjustable coated sand cooling bed according to claim 8, characterized in that: A second electric telescopic rod (45) is provided on the connecting plate (42), a telescopic end of the second electric telescopic rod (45) is connected to a scraper (46), and the height of the scraper (46) is less than the height of the sand-moving bar (43).