Machining center cooling liquid efficient backflow mechanism
By designing the reflow pipe, support frame, drum and filter element in the coolant reflow mechanism of the processing center, the problem of cutting waste blocking the filter pipeline during cooling liquid recovery is solved, and automatic cleaning of waste and efficient recycling of coolant is achieved.
Patent Information
- Application Number
- CN202422179169.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-09-05
AI Technical Summary
During the cutting process of the machining center, the cooling liquid is easily blocked by cutting waste when recycling, resulting in difficulty in recycling the cooling liquid waste.
A high-efficiency reflow mechanism for cooling liquid in the processing center is designed, including a return pipe, a support frame, a rotary drum and a filter element. The filter element is connected to the reflow element through the rotation of the rotary drum, and the waste is filtered by the filter element, and the automatic cleaning of waste is achieved through reverse flushing and automatic cleaning mechanisms.
Effectively remove blockages in the pipeline, simplifies the cleaning of pipelines, reduces the difficulty of waste liquid recycling, and can be cleaned when the equipment is in normal use, improving the automation coverage of the equipment and reducing labor costs.
Smart Images

Figure CN223000218U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an efficient coolant reflux mechanism for a machining center, belonging to the technical field of machining. Background Art
[0002] When machining mechanical parts on a machining center, it is usually necessary to use coolant to cool the mechanical grinding area. This method consumes coolant very quickly. Therefore, it can be recycled to realize the reuse of coolant without much change in the properties of the solution components. In the coolant recycling and filtering work, structures such as sponges can be used to first filter large cutting wastes, and then cooperate with other structures to finally realize the reuse of coolant.
[0003] However, in the cutting working environment, cutting wastes are easily accumulated in front of the filtering pipeline and are likely to block the liquid inlet position of the filtering pipeline, making it difficult to clean, and ultimately resulting in difficulties in recycling coolant waste liquid. Summary of the Invention
[0004] The purpose of the utility model is to overcome the deficiencies in the prior art and provide an efficient coolant reflux mechanism for a machining center, which is used to remove blockages in the pipeline during the coolant reflux process of the machining center, can facilitate and simplify the pipeline cleaning work to reduce the difficulty of waste liquid recycling. In addition, the equipment does not need to be shut down during cleaning, and normal use of the equipment is not affected.
[0005] To achieve the above purpose, the utility model adopts the following technical solutions:[[]]END
[0006] An efficient coolant reflux mechanism for a machining center provided by the utility model includes:
[0007] A reflux pipe for refluxing excess coolant into the liquid supply tank;
[0008] A support frame, which includes a support body and sealing plates arranged on both sides of the support body. First communication ports are provided on both sealing plates, and the pipe body parts of the reflux pipes are respectively connected and arranged on the corresponding first communication ports;
[0009] A rotating cylinder, which is rotatably arranged on one side of the support frame and both sides of the rotating cylinder are respectively abutted against the corresponding sealing plates. A plurality of communication holes are circumferentially and arrayedly distributed along the axis of the rotating cylinder on the rotating cylinder, and a filter element is arranged in each communication hole. The rotating cylinder can be driven by a driving device to rotate so that the through holes where the filter elements are located can be connected to the reflux pipe.
[0010] Specifically, the length of the filter element is less than the length of the communication hole, and the filter element is fixedly abutted on one side of the communication hole.
[0011] Specifically, a butt joint pipe is also installed in the communication hole. The butt joint pipe is in the shape of a hollow cylinder and abuts against one side of the filter element.
[0012] Specifically, it further includes a cleaning pipe. Second communication ports are provided on both of the sealing plates. The pipe body parts of the cleaning pipe are respectively communicated and arranged on the corresponding second communication ports. During the rotation of the rotating cylinder, the through hole where the filter element is located can be connected to the cleaning pipe. An electromagnetic valve is provided on the cleaning pipe and is communicated with a cleaning water source.
[0013] Specifically, it further includes a waste box. The liquid outlet pipe section of the cleaning pipe communicated with the second communication port is bent downward in an L shape. A plurality of filter net ports are provided on the waste box, and the opening of the waste box corresponds to the position of the liquid outlet of the L-shaped pipe section.
[0014] Specifically, the rotating shaft of the rotating cylinder is arranged parallel to the horizontal plane.
[0015] Specifically, the support frame is formed by splicing a first frame body and a second frame body. Arc fitting surfaces are respectively provided on the first frame body and the second frame body. The arc fitting surfaces are used for clamping the outer surface of the rotating cylinder. After the first frame body and the second frame body are spliced, a through hole for exposing the rotating shaft part of the rotating cylinder is formed. A bearing matched with the rotating shaft of the rotating cylinder is rotatably arranged on the through hole.
[0016] Specifically, no less than two filter elements are installed on the rotating cylinder, and a detection device for detecting the rotation position of the rotating cylinder is provided on the support frame.
[0017] Specifically, the detection device is a photoelectric sensor, and a shielding member for shielding the light source is provided on the rotating cylinder.
[0018] Compared with the prior art, the beneficial effects achieved by the present utility model are as follows:
[0019] In the present utility model, a filter element is arranged in the rotating cylinder, and the rotating cylinder is rotated to cooperate with the corresponding sealing plate on the support frame, so that the filter element is connected to the corresponding return pipe. When cleaning is required, the filter element is rotated to other positions, and the return pipe can be automatically closed. At this time, the communication path exposed by the filter element can be directly cleaned, and the operation is convenient and simple, which is beneficial to cleaning the accumulated waste.
[0020] The present utility model uses the way of cleaning liquid reflux to perform reverse flushing on the filter layer, which can flush out the waste accumulated in the waste chamber, so that the cleaning of the waste can be automatically realized without manual participation, which is beneficial to improving the automation coverage rate of the equipment and reducing the labor cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is the overall structural schematic diagram of the coolant reflux mechanism provided by the embodiment of the present utility model;
[0022] Figure 2 is the front view of the coolant return mechanism provided by the embodiment of the present utility model;
[0023] Figure 3 is the side view of the coolant return mechanism provided by the embodiment of the present utility model;
[0024] Figure 4 is the Figure 3 A-A direction sectional view of the coolant return mechanism provided by the embodiment of the present utility model;
[0025] Figure 5 is the overall structural schematic diagram of the first frame body provided by the embodiment of the present utility model;
[0026] Reference numerals: 1, return pipe; 2, support frame; 201, support body; 202, sealing plate; 203, first communication port; 204, second communication port; 3, rotating cylinder; 4, filter element; 5, driving device; 6, butt joint pipe; 7, cleaning pipe; 8, waste box; 9, sealing ring. Detailed implementation manners
[0027] The present utility model will be further described below with reference to the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solutions of the present utility model and cannot be used to limit the protection scope of the present utility model.
[0028] In the description of the present utility model, it should be understood that the orientation or positional relationships indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation of the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, the features defined with "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present utility model, unless otherwise specified, the meaning of "a plurality" is two or more.
[0029] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood through specific circumstances. Embodiment
[0030] A high-efficiency coolant return mechanism for a machining center provided by an embodiment of the present utility model is used to remove blockages in the pipeline during the coolant return process of the machining center, which can conveniently simplify the pipeline cleaning work to reduce the difficulty of waste liquid recovery. In addition, the machine can be cleaned without stopping the machine, without affecting the normal use of the equipment. In order to achieve the function of facilitating the cleaning of blockages, the mechanism is provided as follows:
[0031] A return pipe 1 for returning excess coolant to the liquid supply tank, which can provide power for the liquid through the pumping of a water pump to supply it back to the water source.
[0032] A support frame 2, as Figure 1 shown, the support frame 2 includes a support body 201 and sealing plates 202 provided on both sides of the support body 201. Specifically, first communication ports 203 are provided on both of the two sealing plates 202, and the pipe body parts of the return pipe 1 are respectively connected and arranged on the corresponding first communication ports 203.
[0033] A rotating cylinder 3 is rotatably arranged on one side of the support frame 2, and both sides of the rotating cylinder 3 are respectively abutted against the corresponding sealing plates 202. A plurality of communication holes are arranged in a circumferential array along the axis of the rotating cylinder 3 on the rotating cylinder 3, and a filter element 4 is arranged in each communication hole. The rotating cylinder 3 can be driven by a driving device 5 to rotate, so that the through hole where the filter element 4 is located can be connected to the return pipe 1. Through the above design, during normal operation, the filter element 4 is in a state of connecting the pipeline of the return pipe 1. According to Figure 2As shown, that is, the liquid in the return pipe 1 flows from the right side to the left side. After passing through the filter element 4, the waste is filtered and removed. When it is necessary to clean the pipeline of the return pipe 1, there are two working modes. One is to offset the pipeline where the filter element 4 is located, and then process the waste accumulated inside the rotating cylinder 3. At this time, a chamber for storing waste needs to be reserved inside the rotating cylinder 3. The specific method can be referred to the description later. Another working mode is that after the rotating cylinder 3 drives the filter element 4 to offset, the state of the return pipe 1 is disconnected, and the waste accumulated in the return pipe 1 can be discharged at the break position of the return pipe 1. In this case, it is required that the rotating cylinder 3 does not have a chamber for storing waste by itself, and by rotating the rotating cylinder 3, the pipeline of the return pipe 1 can be formed into a disconnected exposed state. This can be achieved by specially designing the shape of the rotating cylinder 3 or the layout of the sealing plate 202. Through the above methods, the processing work of the waste in front of the filter element 4 can be simplified, and the accumulation of waste can be prevented, which is beneficial to the recycling of the coolant.
[0034] For a high-efficiency coolant return mechanism of a machining center provided by an embodiment of the present invention, in order to form a chamber for storing waste inside the rotating cylinder 3, the length of the filter element 4 can be set to be less than the length of the communication hole, and the filter element 4 can be set to be abutted and fixed on one side of the communication hole. The space formed by the other side and the wall surface of the rotating cylinder 3 is the space for storing waste. After rotating the passage where the filter element 4 is located out of the working position, the through hole where the filter element 4 is located is exposed, and the filter element 4 is pushed out in the reverse direction, then the waste can be directly discharged from the corresponding communication port. In order to improve the stability of the position of the filter element 4 or form a stable waste storage space, a butt joint pipe 6 can be installed in the communication hole. The butt joint pipe 6 is in the shape of a hollow cylinder, and the butt joint pipe 6 abuts on one side of the filter element 4. As a preferred implementation manner, the total length of the filter element 4 and the butt joint pipe 6 is the length of the inner cavity of the rotating cylinder 3. In order to ensure the sealing fit, a sealing ring 9 can be provided on the part of the two side surfaces of the rotating cylinder 3 surrounding the through hole or on the part surrounding the first communication port 203 to prevent or reduce the degree of liquid leakage.
[0035] For a high-efficiency coolant return mechanism of a machining center provided by an embodiment of the present invention, in order to facilitate the automatic cleaning of the accumulated waste from the pipeline, the waste can be discharged from the corresponding channel by using a reverse acting force. Specifically, it can be referred to Figure 1As shown, the setting mechanism further includes a cleaning pipe 7. Specifically, second communication ports 204 are also provided on both of the two sealing plates 202. The pipe body part of the cleaning pipe 7 is respectively connected and arranged on the corresponding second communication ports 204. During the rotation of the rotary drum 3, the through hole where the filter element 4 is located can be connected to the cleaning pipe 7. An electromagnetic valve is provided on the cleaning pipe 7 and it is connected to a cleaning water source. It should be noted that the water flow direction of the cleaning pipe 7 is opposite to that of the return pipe 1. The waste in the waste storage space can be discharged by the water pressure through the pumping action of the water pump, so that the blockage at the front end of the filter element 4 can be cleaned without manual intervention, further simplifying the cumbersome steps of manual intervention.
[0036] For a high-efficiency coolant return mechanism of a machining center provided by an embodiment of the present invention, in order to facilitate the centralized storage and treatment of the discharged waste, the setting mechanism further includes a waste box 8. Specifically, the liquid outlet pipe section of the cleaning pipe 7 connected to the second communication port 204 can be set to be bent downward in an L shape, as Figure 1 shown. A plurality of filter mesh openings are provided on the waste box 8, and the opening of the waste box 8 is set to correspond to the position of the liquid outlet of the L-shaped pipe section. At this time, when the waste is flushed out by the reverse water flow, it can directly fall into the waste box 8. The filter mesh openings on the waste box 8 drain the water, leaving behind machining debris and some other impurities, thus simplifying the manual operation and making the operation more convenient.
[0037] For a high-efficiency coolant return mechanism of a machining center provided by an embodiment of the present invention, in order to reduce the pressure required for flushing out impurities by water pressure, the rotating shaft of the rotary drum 3 can be set parallel to the horizontal plane. At this time, both the filtering action and the flushing action can reduce the influence of the gravity of the debris, which is more conducive to the exclusion.
[0038] For a high-efficiency coolant return mechanism of a machining center provided by an embodiment of the present invention, since the symmetric design of the support frame 2 may not be convenient for installing the rotary drum 3. Specifically, the support frame 2 is set to be composed of a first frame body and a second frame body, and arc fitting surfaces are respectively provided on the first frame body and the second frame body. The arc fitting surfaces are used to clamp the outer surface of the rotary drum 3. A through port for exposing the rotating shaft part of the rotary drum 3 is formed after the first frame body and the second frame body are assembled, and a bearing matching with the rotating shaft of the rotary drum 3 is rotatably arranged on the through port to enable it to support the rotary drum 3 and roll accurately.
[0039] An efficient coolant return mechanism for a machining center provided by an embodiment of the present utility model. In order not to affect the continuous recovery of coolant during the impurity removal process, at least two filters 4 installed on the rotating cylinder 3 can be provided, and at least one of them can perform impurity removal while the other is performing filtration work. In order to improve the accuracy of the connection between the passage where the filter 4 is located and the corresponding pipeline, a detection device for detecting the rotation position of the rotating cylinder 3 can be provided on the support frame 2. As a preferred embodiment, the detection device can be a photoelectric sensor, and in this case, a shielding member for shielding the light source can be provided at the corresponding position of the rotating cylinder 3 (not shown in the figure).
[0040] The above are only the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art in this technical field, without departing from the technical principle of the present utility model, several improvements and deformations can still be made, and these improvements and deformations should also be regarded as the protection scope of the present utility model.
Claims
1. A high-efficiency cooling liquid reflux mechanism for a machining center, characterized in that: include: A return pipe (1), used for returning excess coolant to the liquid supply tank; A support frame (2), the support frame (2) comprising a support body (201) and sealing plates (202) arranged on both sides of the support body (201), the two sealing plates (202) being provided with first communication ports (203), and the tube body parts of the reflux pipe (1) being respectively connected and arranged on the corresponding first communication ports (203); A rotating drum (3), the rotating drum (3) being rotatably arranged on one side of a support frame (2) and the two sides of the rotating drum (3) respectively abutting against corresponding sealing plates (202), the rotating drum (3) being provided with a plurality of communicating holes distributed in an array along the circumference of the axis of the rotating drum (3), a filter element (4) being arranged in each of the communicating holes, the rotating drum (3) being capable of being driven to rotate by a driving device (5) so that the through hole where the filter element (4) is located can be connected to the return pipe (1).
2. The high-efficiency cooling liquid reflux mechanism for a machining center according to claim 1, characterized in that: The length of the filter element (4) is smaller than the length of the communicating hole, and the filter element (4) is abutted and fixed on one side of the communicating hole.
3. The high-efficiency cooling liquid reflux mechanism for a machining center according to claim 2, characterized in that: An abutment tube (6) is also installed in the communicating hole. The abutment tube (6) is in the shape of a hollow cylinder and abuts against one side of the filter element (4).
4. The high-efficiency cooling liquid reflux mechanism for a machining center according to claim 1, characterized in that: It also comprises a cleaning pipe (7), the two sealing plates (202) are each provided with a second connecting port (204), the pipe body portions of the cleaning pipe (7) are respectively connected to the corresponding second connecting ports (204), the rotating drum (3) can connect the through hole where the filter element (4) is located to the cleaning pipe (7) during the rotation process, the cleaning pipe (7) is provided with a solenoid valve and is connected to a clean water source.
5. The high-efficiency cooling liquid reflux mechanism for a machining center according to claim 4, characterized in that: It also comprises a waste box (8), the liquid outlet pipe section of the cleaning pipe (7) connected to the second connecting port (204) is bent downward in an L shape, and a plurality of filter screen ports are provided on the waste box (8), the opening of the waste box (8) corresponding to the position of the liquid outlet port of the L-shaped pipe section.
6. The high-efficiency cooling liquid reflux mechanism for a machining center according to claim 5, characterized in that: The rotating axis of the rotating drum (3) is arranged parallel to the horizontal plane.
7. The high-efficiency cooling liquid reflux mechanism for a machining center according to claim 4, characterized in that: The support frame (2) is composed of a first frame body and a second frame body, wherein the first frame body and the second frame body are respectively provided with arc fitting surfaces, wherein the arc fitting surfaces are used to clamp the outer surface of the rotating drum (3), and when the first frame body and the second frame body are assembled, a through opening is formed to expose the rotating shaft portion of the rotating drum (3), and a bearing that cooperates with the rotating shaft of the rotating drum (3) is rotatably arranged on the through opening.
8. The high-efficiency cooling liquid reflux mechanism for a machining center according to claim 7, characterized in that: No less than two filter elements (4) are installed on the rotating drum (3), and a detection device for detecting the rotation position of the rotating drum (3) is provided on the support frame (2).
9. The high-efficiency cooling liquid reflux mechanism for a machining center according to claim 8, characterized in that: The detection device is a photoelectric sensor, and the rotating drum (3) is provided with a shielding member for shielding the light source.