Automatic fault early warning device for coal mine conveying belt
By designing an automated fault warning device for coal mine transport belts, the alarm components are used to issue alarms and dust reduction components to improve the dust reduction effect, solving the transportation safety hazards caused by the sinking of conveyor belts between roller structures, and achieving safe and reliable coal mine transportation and the effect of reducing dust.
Patent Information
- Application Number
- CN202422126295.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-08-30
AI Technical Summary
During coal mine transportation, the conveyor belt between the roller structures may sink due to excessive coal weight, resulting in transportation safety hazards.
Design an automated fault warning device for coal mine transport belts, including mounting frame, conveyor body, alarm assembly and dust reduction assembly. The alarm component issues an alarm through a button siren. When the conveyor belt sinks too much, the material presses the conveyor belt contact button, and turns on the alarm to remind staff not to accumulate excessive material. The dust reduction component adjusts the position of the atomization nozzle through the atomization nozzle and the servo motor to improve the dust reduction effect.
Effectively warn of the sinking of the transport belt, prevent transportation safety hazards caused by excessive material, and improve the operating efficiency of the equipment by reducing the amount of dust.
Smart Images

Figure CN223002398U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of coal mine fault warning, and specifically relates to an automatic fault warning device for a coal mine conveyor belt. Background Art
[0002] A coal mine is an area where humans mine coal resources in coal-rich mining areas. According to different mining methods, it is generally divided into underground coal mines and surface coal mines. When the coal seam is far from the surface, generally, underground roadways are dug to mine coal, which is an underground coal mine. When the coal seam is very close to the surface, generally, the surface soil layer is directly stripped to mine coal, which is a surface coal mine. In the coal transportation work of coal mines, idlers are often used to convey coal.
[0003] In the Chinese utility model patent with the publication number CN212291699U, a long-life idler structure for coal mine conveying is disclosed, which includes a roller frame, an idler chuck, a flat idler and an inclined idler. The inclined idlers are respectively arranged on both sides of the flat idler, and a chuck is arranged on the idler frame. The idler frame fixes the flat idler and the inclined idlers on both sides thereof through the chuck. This utility model seals the idler cover and the pipe body through a first sealing ring, separating the shaft and the bearing from the external environment, which can effectively prevent external dust, water, etc. from entering the bearing and damaging the bearing, and thus there is no need to adopt a complex sealing structure inside.
[0004] Regarding the above related technologies, the inventor believes that there are the following defects: This idler structure is generally used with a conveyor belt when transporting coal, and several idlers are arranged at intervals. When the conveyor belt is used on the idlers, when the coal weight on it is too much, the conveyor belt may sink between two adjacent idlers. Due to the lack of a reminder device for the material transportation volume, there are certain transportation safety hazards when the material volume is not controlled.
[0005] Therefore, those skilled in the art have proposed an automatic fault warning device for a coal mine conveyor belt to solve the problems raised in the background art. Content of the Utility Model
[0006] In order to solve the above technical problems, the utility model provides an automatic fault warning device for a coal mine conveyor belt to solve the problem that in the prior art, this idler structure is generally used with a conveyor belt when transporting coal, and several idlers are arranged at intervals. When the conveyor belt is used on the idlers, when the coal weight on it is too much, the conveyor belt may sink between two adjacent idlers. Due to the lack of a reminder device for the material transportation volume, there are certain transportation safety hazards when the material volume is not controlled.
[0007] An automatic fault warning device for a coal mine conveyor belt, comprising a mounting frame and a conveyor body installed on the mounting frame. The conveyor body includes a conveyor belt drivingly connected thereto. The mounting frame further includes a mounting plate fixedly connected to its interior and a baffle fixedly connected to its upper end. An alarm component for emitting an alarm is provided on the mounting plate, and a dust reduction component for reducing the dust amount is provided on the baffle.
[0008] The alarm component includes a card slot opened on the upper surface of the mounting plate, a magnet fixedly connected to the inner bottom surface of the card slot, an iron block magnetically attracted to the magnet, and a button alarm installed on the upper surface of the iron block. The button alarm includes a start button installed thereon.
[0009] Preferably, a plurality of the mounting plates are installed, and two button alarms are installed on each mounting plate.
[0010] Through the above technical solution, during use, by starting the conveyor body and placing coal mine materials on the conveyor belt, coal mine conveying work can be carried out. After long-term use, the conveyor belt may become loose. Therefore, when the conveyor belt is conveying materials, it may sink between two adjacent conveyor rollers on the conveyor body. When the sinking amplitude is too large, the materials will press the conveyor belt downward to contact the start button on the button alarm, thereby achieving the effect of turning on the button alarm. At this time, an alarm can be issued to warn the staff not to stack too heavy materials on the conveyor belt, playing a role in early warning and subsequent protection of the conveyor body.
[0011] Preferably, the dust reduction component includes a mounting column fixedly connected to the upper end of the baffle, a rectangular frame fixedly connected to the upper end of the mounting column, a chute opened on one side inside the rectangular frame, a through groove opened on the other side inside the rectangular frame, a rectangular plate slidably connected to the through groove, a mounting groove opened on the lower surface of the rectangular plate, a cylinder installed at one end of the rectangular plate, a mounting block installed at the output end of the cylinder, and an atomizing nozzle installed on the lower surface of the mounting block.
[0012] Preferably, the output end of the cylinder is slidably connected to the rectangular plate, and the mounting block is matched with the mounting groove.
[0013] Preferably, the mounting block is hollow and fixedly communicated with the atomizing nozzle, and one end of the mounting block is fixedly communicated with a hose.
[0014] Preferably, a limiting column is fixedly connected to the upper surface of the rectangular frame, a limiting groove is opened at the upper end of the limiting column, and the hose is located in the limiting groove.
[0015] Preferably, a servo motor is installed at one end of the rectangular frame, a threaded rod is installed at the output end of the servo motor, and the threaded rod is threadedly connected to the rectangular plate.
[0016] Preferably, the threaded rod is located within the sliding groove, and one end of the threaded rod is rotatably connected to one end of the sliding groove. The thickness of the rectangular plate matches the height of the sliding groove.
[0017] Through the above technical solution, during use, by connecting one end of the hose to the water source output end, water can be supplied into the mounting block through the hose, enabling the atomizing nozzle to spray water into the air above the conveyor belt. By starting the servo motor, the threaded rod can be driven to rotate. The rotation of the threaded rod can drive the rectangular plate on its surface to move back and forth within the sliding groove, thereby achieving the effect of adjusting the position of the atomizing nozzle. By starting the cylinder, the mounting block can be driven to move within the mounting groove, thereby achieving the effect of adjusting the position of the atomizing nozzle left and right, improving the spraying effect of the atomizing nozzle and enhancing the dust suppression effect.
[0018] Compared with the prior art, the present utility model has the following beneficial effects:
[0019] 1. With the present utility model, the coal mine materials can be conveyed by starting the conveyor body to place the materials on the conveyor belt. After long-term use, the conveyor belt may become loose. Therefore, when the conveyor belt is conveying materials, it may sink between two adjacent conveyor rollers on the conveyor body. When the sinking amplitude is too large, the materials will press the conveyor belt to move downward and contact the start button on the button alarm, thereby achieving the effect of activating the button alarm. At this time, an alarm can be issued to warn the staff not to stack too heavy materials on the conveyor belt, playing a role in early warning and subsequent protection of the conveyor body.
[0020] 2. With the present utility model, by connecting one end of the hose to the water source output end, water can be supplied into the mounting block through the hose, enabling the atomizing nozzle to spray water into the air above the conveyor belt. By starting the servo motor, the threaded rod can be driven to rotate. The rotation of the threaded rod can drive the rectangular plate on its surface to move back and forth within the sliding groove, thereby achieving the effect of adjusting the position of the atomizing nozzle. By starting the cylinder, the mounting block can be driven to move within the mounting groove, thereby achieving the effect of adjusting the position of the atomizing nozzle left and right, improving the spraying effect of the atomizing nozzle and enhancing the dust suppression effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0022] Figure 2 is a schematic side view structure diagram of the present utility model;
[0023] Figure 3 is a schematic upward perspective view structure diagram of the rectangular frame;
[0024] Figure 4 is a schematic top view structure diagram of the rectangular frame.
[0025] In the figure:
[0026] 1. Mounting frame; 2. Conveyor body; 3. Conveyor belt; 4. Mounting plate; 401. Card slot; 402. Magnet; 403. Iron block; 404. Button alarm; 405. Start button; 5. Baffle; 501. Mounting column; 502. Rectangular frame; 503. Chute; 504. Through slot; 505. Servo motor; 506. Threaded rod; 6. Rectangular plate; 601. Mounting groove; 602. Cylinder; 603. Mounting block; 604. Atomizing nozzle; 605. Hose; 7. Limit post. Specific embodiments
[0027] The following further describes in detail the embodiments of the present invention in conjunction with the drawings and embodiments. The following embodiments are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0028] Embodiment 1: As shown in the attached Figure 1 to the attached Figure 4 figure: The present invention provides an automatic fault warning device for a coal mine conveyor belt, including a mounting frame 1 and a conveyor body 2 mounted on the mounting frame 1. The conveyor body 2 includes a conveyor belt 3 drivingly connected thereto. The mounting frame 1 further includes a mounting plate 4 fixedly connected to its interior and a baffle 5 fixedly connected to its upper end. An alarm component for emitting an alarm is provided on the mounting plate 4, and a dust reduction component for reducing the dust amount is provided on the baffle 5;
[0029] The alarm component includes a card slot 401 opened on the upper surface of the mounting plate 4, a magnet 402 fixedly connected to the inner bottom surface of the card slot 401, an iron block 403 magnetically attracted to the magnet 402, and a button alarm 404 mounted on the upper surface of the iron block 403. The button alarm 404 includes a start button 405 mounted thereon.
[0030] A plurality of mounting plates 4 are installed, and two button alarms 404 are installed on each mounting plate 4.
[0031] As can be seen from the above, during use, by starting the conveyor body 2 and placing coal mine materials on the conveyor belt 3, coal mine conveying work can be carried out. After long-term use, the conveyor belt 3 may become loose. Therefore, when the conveyor belt 3 conveys materials, it may sink between two adjacent conveyor rollers on the conveyor body 2. When the sinking amplitude is too large, the materials will press the conveyor belt 3 to move downward and contact the start button 405 on the button alarm 404, thereby achieving the effect of turning on the button alarm 404. At this time, an alarm can be issued to warn the staff not to stack too heavy materials on the conveyor belt 3, which plays a role in early warning and subsequent protection of the conveyor body 2.
[0032] Embodiment 2: On the basis of Embodiment 1, the dust-removing assembly includes a mounting post 501 fixedly connected to the upper end of the baffle 5, a rectangular frame 502 fixedly connected to the upper end of the mounting post 501, a chute 503 opened on one side inside the rectangular frame 502, a through groove 504 opened on the other side inside the rectangular frame 502, a rectangular plate 6 slidably connected in the through groove 504, a mounting groove 601 opened on the lower surface of the rectangular plate 6, a cylinder 602 mounted at one end of the rectangular plate 6, a mounting block 603 mounted at the output end of the cylinder 602, and an atomizing nozzle 604 mounted on the lower surface of the mounting block 603.
[0033] The output end of the cylinder 602 is slidably connected to the rectangular plate 6, and the mounting block 603 is matched with the mounting groove 601.
[0034] The mounting block 603 is hollow and fixedly communicated with the atomizing nozzle 604, and one end of the mounting block 603 is fixedly communicated with a hose 605.
[0035] A limiting post 7 is fixedly connected to the upper surface of the rectangular frame 502, a limiting groove is opened at the upper end of the limiting post 7, and the hose 605 is located in the limiting groove.
[0036] A servo motor 505 is mounted at one end of the rectangular frame 502, a threaded rod 506 is mounted at the output end of the servo motor 505, and the threaded rod 506 is threadedly connected to the rectangular plate 6.
[0037] The threaded rod 506 is located in the chute 503, and one end of the threaded rod 506 is rotatably connected to one end of the chute 503. The thickness of the rectangular plate 6 is matched with the height of the chute 503.
[0038] As can be seen from the above, during use, by connecting one end of the hose 605 to the water source output end, water can be supplied to the mounting block 603 through the hose 605, that is, the atomizing nozzle 604 can spray water at the air above the conveyor belt 3. By starting the servo motor 505, the threaded rod 506 can be driven to rotate. The rotation of the threaded rod 506 can drive the rectangular plate 6 on its surface to move back and forth in the chute 503, so as to achieve the effect of adjusting the position of the atomizing nozzle 604. By starting the cylinder 602, the mounting block 603 can be driven to move in the mounting groove 601, so as to achieve the effect of adjusting the position of the atomizing nozzle 604 left and right, improving the spraying effect of the atomizing nozzle 604 and the dust-removing effect.
[0039] The embodiments of the present invention are given for the purpose of illustration and description. Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those of ordinary skill in the art can make changes, modifications, substitutions, and variations to the above embodiments within the scope of the present invention.
Claims
1. An automatic fault warning device for a coal mine conveyor belt, characterized in that: The invention comprises a mounting frame (1) and a conveyor body (2) mounted on the mounting frame (1), wherein the conveyor body (2) comprises a conveyor belt (3) drivingly connected thereto, and the mounting frame (1) further comprises a mounting plate (4) fixedly connected thereto and a baffle (5) fixedly connected to its upper end, wherein an alarm component for issuing an alarm is arranged on the mounting plate (4), and a dust reduction component for reducing the amount of dust is arranged on the baffle (5); The alarm assembly comprises a slot (401) provided on the upper surface of a mounting plate (4), a magnet (402) fixedly connected to the inner bottom surface of the slot (401), an iron block (403) magnetically attracted to the magnet (402), and a button alarm (404) mounted on the upper surface of the iron block (403), wherein the button alarm (404) comprises a start button (405) mounted thereon.
2. The automatic fault warning device for coal mine conveyor belt according to claim 1, characterized in that: A plurality of the mounting plates (4) are installed, and each mounting plate (4) is installed with two button alarms (404).
3. The automatic fault warning device for coal mine conveyor belt according to claim 2, characterized in that: The dust reduction assembly comprises a mounting column (501) fixedly connected to the upper end of the baffle (5), a rectangular frame (502) fixedly connected to the upper end of the mounting column (501), a sliding groove (503) opened on one side of the interior of the rectangular frame (502), a through groove (504) opened on the other side of the interior of the rectangular frame (502), a rectangular plate (6) slidably connected to the through groove (504), a mounting groove (601) opened on the lower surface of the rectangular plate (6), a cylinder (602) installed at one end of the rectangular plate (6), a mounting block (603) installed at the output end of the cylinder (602), and an atomizing nozzle (604) installed on the lower surface of the mounting block (603).
4. The automatic fault warning device for coal mine conveyor belt according to claim 3, characterized in that: The output end of the cylinder (602) is slidably connected to the rectangular plate (6), and the mounting block (603) matches the mounting groove (601).
5. The automatic fault warning device for coal mine conveyor belt according to claim 4, characterized in that: The mounting block (603) is hollow and fixedly connected to the atomizing nozzle (604), and one end of the mounting block (603) is fixedly connected to a hose (605).
6. The automatic fault warning device for coal mine conveyor belt according to claim 5, characterized in that: The upper surface of the rectangular frame (502) is fixedly connected to a limiting column (7), the upper end of the limiting column (7) is provided with a limiting groove, and the hose (605) is located in the limiting groove.
7. The automatic fault warning device for coal mine conveyor belt according to claim 6, characterized in that: A servo motor (505) is installed at one end of the rectangular frame (502), a threaded rod (506) is installed at the output end of the servo motor (505), and the threaded rod (506) is threadedly connected to the rectangular plate (6).
8. The automatic fault warning device for coal mine conveyor belt according to claim 7, characterized in that: The threaded rod (506) is located in the slide groove (503), and one end of the threaded rod (506) is rotatably connected to one end of the slide groove (503). The thickness of the rectangular plate (6) matches the height of the slide groove (503).
Citation Information
Patent Citations
Long-service-life carrier roller structure for coal mine conveying
CN212291699U
Cited By
Fault early warning device for coal conveying equipment
CN120622018A