Industrial deep extraction box
By designing a buffer device and agitating device in a deep extraction box, the problem of the lack of shock absorbing devices in the existing extraction box is solved, and a more stable and efficient extraction process is achieved, improving the purity of the extract and product quality.
Patent Information
- Application Number
- CN202422223779.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-09-11
AI Technical Summary
The existing extraction chamber lacks effective shock absorption devices, which leads to a slight external shaking adversely affecting the extraction effect, affecting the extraction efficiency and product quality.
A deep-level extraction box including a buffer device and a stirring device is designed. The buffer device absorbs and disperses the shaking energy through components such as fixed blocks, springs, support rods and buffer racks. The stirring device accelerates the extraction efficiency through the movement of the stirring plate.
It effectively reduces the shaking of the extraction box, improves the stability and efficiency of the extraction process, and ensures the purity of the extract and the quality of the final product.
Smart Images

Figure CN223009855U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of deep extraction tanks, and particularly relates to an industrial deep extraction tank. Background Technique
[0002] Extraction is a chemical process that selectively dissolves the target component from a solid or liquid mixture using a solvent to separate it from other components. This process is widely used in many fields such as chemical industry, pharmaceuticals, and food processing, and is crucial for extracting valuable compounds or removing unwanted impurities. In the extraction process, choosing the right solvent is the key. It must be able to effectively dissolve the target component while minimizing the dissolution of other components to improve purity and recovery rate. The application of extraction technology is very extensive, from the preparation of coffee and tea in daily life to complex industrial production such as petroleum refining, drug synthesis, and the extraction of bioactive substances.
[0003] Existing extraction tanks lack devices that can reduce the impact of shaking on the extraction effect during the extraction process. The problems with the above technology are as follows: Existing extraction tanks often lack effective shock-absorbing devices during the extraction process, which means that even minor shaking of the external environment can have an adverse impact on the extraction effect. However, traditional extraction tanks usually do not have shock-absorbing functions, which means that even slight vibration or shaking will interfere with the extraction process, affecting the extraction efficiency and the quality of the product. This deficiency is mainly reflected in the following aspects: First, the liquid inside the extraction tank is prone to unstable flow due to shaking, which will reduce the contact efficiency between the extractant and the target substance, thus affecting the extraction rate and thoroughness. Second, shaking may also cause uneven mixing of solid substances and liquid in the extraction tank, making some components unable to dissolve fully, reducing the extraction purity. Finally, long-term shaking may cause damage to the internal structure of the extraction tank, increasing the maintenance cost. Summary of the Utility Model
[0004] Aiming at the problems existing in the prior art, the utility model provides an industrial deep extraction tank that can overcome or at least partially solve the above problems.
[0005] The utility model is realized as follows: An industrial deep extraction tank includes a main body, a control box, a feed inlet, a discharge outlet, a hose, and an extraction tank. The feed inlet is opened at the upper end of the main body, the discharge outlet is opened at the front end of the main body, the inner wall of the discharge outlet is fixedly connected to the surface of the hose, the inner wall of the main body is slidably connected to the surface of the extraction tank through a chute, the rear end of the main body is fixedly connected to the surface of the control box, a buffer device is arranged on the inner wall of the main body, and a stirring device is arranged inside the extraction tank;
[0006] The buffer device is used to reduce the shaking of the extraction tank;
[0007] The stirring device is used to accelerate the extraction efficiency.
[0008] To improve the stability of the device, preferably, the buffer device includes a fixed block, a spring, a support rod, a buffer frame and a travel groove. The upper end of the fixed block is fixedly connected to the lower surface of the support rod. The surface of the support rod is slidably connected to the inner surface of the spring. The upper ends of the two support rods are rotatably connected to both sides of the lower end of the buffer frame through a rotating shaft. The travel groove is opened at the lower end of the inner wall of the main body. When there is a slight shake in the external environment, the extraction tank can move within the main body to a limited extent to avoid directly transmitting the shake to the inside of the extraction tank. By the fixed block sliding along the travel groove, the shake energy in the vertical direction is effectively absorbed and dispersed. The elastic block embedded in the middle of the fixed block provides the extraction tank with a resilience ability, enabling the extraction tank to quickly return to the original position after being impacted, thus ensuring the stability of the extraction process. The spring on the surface of the support rod exerts a reverse force on the buffer frame, and this force ensures that the extraction tank can quickly return to the initial position even when affected by external disturbances, maintaining the continuity and stability of the extraction process.
[0009] To improve the purity of the extraction, preferably, the stirring device includes a protective box, a motor, a connecting rod, an installation groove and a stirring plate. The output end of the motor is fixedly connected to one end of the connecting rod. Two installation grooves are opened on the surface of the connecting rod. The inner wall of the installation groove is fixedly connected to the surface of the stirring plate. The surface of the motor is fixedly connected to the inner wall of the protective box. After the substance to be extracted is poured into the extraction tank through the feed port, the movement of the stirring plate ensures that the liquid in the extraction tank is fully and evenly stirred, thus significantly shortening the time required for extraction. At the same time, the holes on the surface of the sieve plate in the main body are of different sizes and can screen according to the size of the residue, separating residues of different sizes from the extraction liquid, ensuring the purity of the extraction liquid, and further improving the quality of the final product.
[0010] To improve the service life, preferably, rollers are provided on both sides of the fixed block. The surface of the roller is rotatably connected to the inner wall of the fixed block through a rotating shaft. The surface of the roller is fixedly connected to the inner wall of the travel groove. By the roller being rotatably connected to the fixed block through a rotating shaft, the roller is allowed to freely rotate on both sides of the fixed block. When the extraction tank moves within the main body, the roller slides along the inner wall of the travel groove, ensuring the smooth movement of the extraction tank, reducing the frictional resistance, improving the overall stability of the system, and moving along the travel groove to ensure that the extraction tank can quickly return to the initial position after being disturbed, maintaining the stability and continuity of the extraction process.
[0011] To improve the shock absorption effect, preferably, the lower end of the spring is fixedly connected to the surface of the fixed block, the surface of the fixed block is slidably connected to the inner wall of the stroke groove, the upper end of the buffer frame is slidably connected to the lower end of the extraction box, and an elastic block is arranged between the two fixed blocks. Both ends of the elastic block are fixedly connected to the surfaces of the two fixed blocks. By fixedly connecting the lower end of the spring to the surface of the fixed block, when external shaking occurs, the spring can absorb the vibration energy in the vertical direction, reduce the impact of the shaking on the extraction box, and ensure the stability of the extraction process. By slidably connecting the surface of the fixed block to the inner wall of the stroke groove, this design ensures that the fixed block can slide smoothly in the stroke groove, enabling the extraction box to move within the main body to a limited extent, thereby reducing the impact of external shaking on the inside of the extraction box.
[0012] To improve the stability of the device, preferably, two sieve plates are arranged on the inner wall of the extraction box. The surface of the sieve plate is fixedly connected to the inner wall of the extraction box, and the inner wall of the middle part of the sieve plate is slidably connected to the surface of the connecting rod. The sizes of the holes opened on the surfaces of the two sieve plates are different, and screening can be carried out according to the size of the residue, so as to separate residues of different sizes from the extraction liquid, ensuring the purity of the extraction liquid. By slidably connecting the inner wall of the middle part of the sieve plate to the surface of the connecting rod, this design ensures that the sieve plate will not move or be damaged due to the rotation of the stirring plate, while ensuring the effective working space of the stirring plate and avoiding interference with the sieve plate during the stirring process.
[0013] To improve the safety of the device, preferably, the surface of the protective box is fixedly connected to the lower surface of the main body, and the output end of the motor is rotatably connected to the inner wall of the lower end of the main body through a bearing. By fixedly connecting the surface of the protective box to the lower surface of the main body, this design ensures the stable installation of the motor, reduces the negative impact of the vibration generated during the operation of the motor on the entire system, and improves the overall stability of the system. By rotatably connecting the output end of the motor to the inner wall of the lower end of the main body through a bearing, the smoothness of the stirring process is ensured, the frictional loss is reduced, and the service life of the motor and the bearing is prolonged.
[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0015] The utility model is provided with a buffer device, a stirring device, a fixing block, a support rod, a buffer frame, a connecting rod and a stirring plate. The buffer device is used to reduce the shaking of the extraction tank, and the stirring device is used to accelerate the extraction efficiency. The extraction tank can move within a limited range in the main body to avoid directly transmitting the shaking to the inside of the extraction tank. By sliding the fixing block along the travel groove, the shaking energy in the vertical direction is effectively absorbed and dispersed. The elastic block embedded in the middle of the fixing block provides a rebounding ability for the extraction tank, enabling the extraction tank to quickly return to the original position after being impacted, thus ensuring the stability of the extraction process. The spring on the surface of the support rod exerts a reverse force on the buffer frame, which ensures that the extraction tank can quickly return to the initial position even under external disturbances, maintaining the continuity and stability of the extraction process. The movement of the stirring plate ensures that the liquid in the extraction tank is fully and evenly stirred, thus significantly shortening the extraction time. At the same time, the holes on the surface of the sieve plate in the main body have different sizes, which can screen according to the size of the residue and separate residues of different sizes from the extraction liquid, ensuring the purity of the extraction liquid and thus improving the quality of the final product. It solves the problem that the existing extraction tanks often lack effective shock-absorbing devices during the extraction process, which leads to the adverse impact of minor shaking in the external environment on the extraction effect. However, traditional extraction tanks usually do not have shock-absorbing functions, which means that even slight vibration or shaking will interfere with the extraction process and affect the extraction efficiency and the quality of the product. This deficiency is mainly reflected in the following aspects: First, the liquid inside the extraction tank is prone to unstable flow states due to shaking, which will reduce the contact efficiency between the extractant and the target substance, thus affecting the extraction rate and thoroughness. Second, shaking may also cause uneven mixing of solid substances and liquid in the extraction tank, making some components unable to dissolve fully and reducing the extraction purity. Finally, long-term shaking may cause damage to the internal structure of the extraction tank, increasing the maintenance cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a three-dimensional structural schematic diagram of the main body provided by an embodiment of the utility model;
[0017] Figure 2 is a three-dimensional structural schematic diagram of the vertical section of the main body provided by an embodiment of the utility model;
[0018] Figure 3 is a three-dimensional structural schematic diagram of the buffer device provided by an embodiment of the utility model;
[0019] Figure 4 is a three-dimensional structural schematic diagram of the stirring device provided by an embodiment of the utility model.
[0020] In the figure: 1. Buffer device; 101. Fixed block; 102. Spring; 103. Support rod; 104. Buffer frame; 105. Stroke groove; 2. Stirring device; 201. Protective box; 202. Motor; 203. Connecting rod; 204. Installation groove; 205. Stirring plate; 3. Roller; 4. Elastic block; 5. Sieve plate; 6. Main body; 7. Control box; 8. Feed inlet; 9. Discharge outlet; 10. Hose; 11. Extraction box. Detailed implementation manners
[0021] In order to further understand the inventive concept, features and effects of the present utility model, the following embodiments are exemplified and described in detail with reference to the accompanying drawings as follows.
[0022] The structure of the present utility model will be described in detail below with reference to the accompanying drawings.
[0023] As Figures 1 to 4As shown in the figure, an industrial deep extraction tank provided by an embodiment of the present utility model includes a main body 6, a control box 7, a feed inlet 8, a discharge outlet 9, a hose 10, and an extraction tank 11. The feed inlet 8 is opened at the upper end of the main body 6, the discharge outlet 9 is opened at the front end of the main body 6, the inner wall of the discharge outlet 9 is fixedly connected to the surface of the hose 10, the inner wall of the main body 6 is slidably connected to the surface of the extraction tank 11 through a chute, the rear end of the main body 6 is fixedly connected to the surface of the control box 7, a buffer device 1 is arranged on the inner wall of the main body 6, and a stirring device 2 is arranged inside the extraction tank 11. The buffer device 1 is used to reduce the shaking of the extraction tank 11, and the stirring device 2 is used to accelerate the extraction efficiency. The buffer device 1 includes a fixed block 101, a spring 102, a support rod 103, a buffer frame 104, and a travel groove 105. The upper end of the fixed block 101 is fixedly connected to the lower surface of the support rod 103. The surface of the support rod 103 is slidably connected to the inner surface of the spring 102. The upper ends of the two support rods 103 are rotatably connected to both sides of the lower end of the buffer frame 104 through a rotating shaft. The travel groove 105 is opened at the lower end of the inner wall of the main body 6. When there is a slight shaking in the external environment, the extraction tank 11 can move within a limited range in the main body 6 to avoid directly transmitting the shaking to the inside of the extraction tank 11. By sliding the fixed block 101 along the travel groove 105, the shaking energy in the vertical direction is effectively absorbed and dispersed. The elastic block 4 embedded in the middle of the fixed block 101 provides the extraction tank 11 with a resilience ability, enabling the extraction tank 11 to quickly return to its original position after being impacted, thus ensuring the stability of the extraction process. A reverse force is exerted on the buffer frame 104 by the spring 102 on the surface of the support rod 103. This force ensures that the extraction tank 11 can quickly return to its initial position even under external disturbances, maintaining the continuity and stability of the extraction process. The stirring device 2 includes a protective box 201, a motor 202, a connecting rod 203, an installation groove 204, and a stirring plate 205. The output end of the motor 202 is fixedly connected to one end of the connecting rod 203. Two installation grooves 204 are opened on the surface of the connecting rod 203. The inner wall of the installation groove 204 is fixedly connected to the surface of the stirring plate 205. The surface of the motor 202 is fixedly connected to the inner wall of the protective box 201. After the substance to be extracted is poured into the extraction tank 11 through the feed inlet 8, the movement of the stirring plate 205 ensures that the liquid in the extraction tank 11 is fully and evenly stirred, thus significantly shortening the extraction time. At the same time, the sizes of the holes opened on the surface of the sieve plate 5 in the main body 6 are different, and the residues of different sizes can be screened according to the size of the residues, separating the residues of different sizes from the extraction liquid, ensuring the purity of the extraction liquid, and further improving the quality of the final product. Roller 3 is arranged on both sides of the fixed block 101. The surface of the roller 3 is rotatably connected to the inner wall of the fixed block 101 through a rotating shaft. The surface of the roller 3 is fixedly connected to the inner wall of the travel groove 105. By rotatably connecting the roller 3 and the fixed block 101 through a rotating shaft, the roller 3 is allowed to freely rotate on both sides of the fixed block 101. When the extraction tank 11 moves in the main body 6, the roller 3 slides along the inner wall of the travel groove 105.Ensured the smooth movement of the extraction tank 11, reduced the frictional resistance, improved the overall stability of the system, and moved along the travel groove 105, ensuring that the extraction tank 11 could quickly return to the initial position after being disturbed, maintaining the stability and continuity of the extraction process. The lower end of the spring 102 was fixedly connected to the surface of the fixed block 101, the surface of the fixed block 101 was slidably connected to the inner wall of the travel groove 105, the upper end of the buffer frame 104 was slidably connected to the lower end of the extraction tank 11, an elastic block 4 was arranged between the two fixed blocks 101, and both ends of the elastic block 4 were fixedly connected to the surfaces of the two fixed blocks 101. Through the lower end of the spring 102 being fixedly connected to the surface of the fixed block 101, when external shaking occurred, the spring 102 could absorb the vibration energy in the vertical direction, reduce the impact of the shaking on the extraction tank 11, and ensure the stability of the extraction process. Through the surface of the fixed block 101 being slidably connected to the inner wall of the travel groove 105, this design ensured that the fixed block 101 could slide smoothly within the travel groove 105, enabling the extraction tank 11 to move within the main body 6 to a limited extent, thereby reducing the impact of external shaking on the inside of the extraction tank 11. Two sieve plates 5 were arranged on the inner wall of the extraction tank 11, the surface of the sieve plate 5 was fixedly connected to the inner wall of the extraction tank 11, the inner wall of the middle part of the sieve plate 5 was slidably connected to the surface of the connecting rod 203, and the sizes of the holes opened on the surfaces of the two sieve plates 5 were different, and screening could be carried out according to the size of the residue, so as to separate residues of different sizes from the extraction liquid, ensuring the purity of the extraction liquid. Through the inner wall of the middle part of the sieve plate 5 being slidably connected to the surface of the connecting rod 203, this design ensured that the sieve plate 5 would not move or be damaged due to the rotation of the stirring plate 205, and at the same time ensured the effective working space of the stirring plate 205, avoiding interference with the sieve plate 5 during the stirring process. The surface of the protective box 201 was fixedly connected to the lower surface of the main body 6, and the output end of the motor 202 was rotatably connected to the inner wall of the lower end of the main body 6 through a bearing. Through the surface of the protective box 201 being fixedly connected to the lower surface of the main body 6, this design ensured the stable installation of the motor 202, reduced the negative impact of the vibration generated during the operation of the motor 202 on the entire system, and improved the overall stability of the system. Through the output end of the motor 202 being rotatably connected to the inner wall of the lower end of the main body 6 through a bearing, the smoothness of the stirring process was ensured, the frictional loss was reduced, and the service lives of the motor 202 and the bearing were extended.
[0024] The working principle of the present utility model:
[0025] In use, first, the substance to be extracted is poured into the extraction tank 11 through the feed port 8. Then, the motor 202 starts to operate, and its power is transmitted to the connecting rod 203 fixed thereto, driving it to rotate. In the mounting groove 204 on the surface of the connecting rod 203, the stirring plate 205 is fixed and also starts to rotate synchronously under the drive of the motor 202. The movement of the stirring plate 205 ensures that the liquid in the extraction tank 11 is fully and evenly stirred, thereby reducing the time required for extraction. The two sieve plates 5 in the main body 6 have different hole sizes on their surfaces and can screen according to the size of the residue, separating residues of different sizes from the extraction liquid and ensuring the purity of the extraction liquid, thus making the static extraction process more efficient and smooth. During the extraction process, slight shaking of the external environment may affect the extraction process inside the tank. To address this issue, a buffer frame 104 and a support rod 103 are provided at the lower end of the extraction tank 11. The support rod 103 is tightly connected to the fixed block 101. When external shaking occurs, the extraction tank 11 can move to a limited extent inside the main body 6, and the fixed block 101 at the lower end of the buffer frame 104 slides along the travel groove 105, effectively absorbing and dispersing the impact of vertical shaking on the extraction tank 11. In addition, the elastic block 4 embedded in the middle of the fixed block 101 gives the extraction tank 11 a certain resilience, capable of absorbing shocks and quickly returning to its original state, while the spring 102 on the surface of the support rod 103 exerts an appropriate reverse force on the buffer frame 104 to ensure that the extraction tank 11 can quickly return to its initial position after being disturbed, maintaining the stability and continuity of the extraction process.
[0026] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not explicitly listed, or further includes elements inherent to such process, method, article or device.
[0027] The above are only the preferred embodiments of the present invention and do not impose any form of limitation on the present invention. Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art of this patent, without departing from the scope of the technical solution of the present invention.
Claims
1. An industrial deep extraction box, comprising a main body (6), a control box (7), a feed port (8), a discharge port (9), a hose (10) and an extraction box (11), wherein the feed port (8) is provided at the upper end of the main body (6), the discharge port (9) is provided at the front end of the main body (6), the inner wall of the discharge port (9) is fixedly connected to the surface of the hose (10), the inner wall of the main body (6) is slidably connected to the surface of the extraction box (11) via a slide groove, and the rear end of the main body (6) is fixedly connected to the surface of the control box (7), characterized in that: The inner wall of the main body (6) is provided with a buffer device (1), and the interior of the extraction box (11) is provided with a stirring device (2); The buffer device (1) is used to reduce the shaking of the extraction box (11); The stirring device (2) is used to increase the extraction efficiency.
2. An industrial deep extraction box as claimed in claim 1, characterized in that: The buffer device (1) comprises a fixed block (101), a spring (102), a support rod (103), a buffer frame (104) and a travel groove (105); the upper end of the fixed block (101) is fixedly connected to the lower surface of the support rod (103); the surface of the support rod (103) is slidably connected to the inner surface of the spring (102); the upper ends of the two support rods (103) and the lower ends of the buffer frame (104) are rotatably connected via a rotating shaft; and the travel groove (105) is provided at the lower end of the inner wall of the main body (6).
3. An industrial deep extraction box as claimed in claim 2, characterized in that: The stirring device (2) comprises a protective box (201), a motor (202), a connecting rod (203), a mounting groove (204) and a stirring plate (205); the output end of the motor (202) is fixedly connected to one end of the connecting rod (203); two mounting grooves (204) are formed on the surface of the connecting rod (203); the inner wall of the mounting groove (204) is fixedly connected to the surface of the stirring plate (205); and the surface of the motor (202) is fixedly connected to the inner wall of the protective box (201).
4. An industrial deep extraction box as claimed in claim 2, characterized in that: Rollers (3) are provided on both sides of the fixed block (101); the surface of the roller (3) is rotatably connected to the inner wall of the fixed block (101) via a rotating shaft; and the surface of the roller (3) is fixedly connected to the inner wall of the travel groove (105).
5. An industrial deep extraction box as claimed in claim 3, characterized in that: The lower end of the spring (102) is fixedly connected to the surface of the fixed block (101), the surface of the fixed block (101) is slidably connected to the inner wall of the travel groove (105), the upper end of the buffer frame (104) is slidably connected to the lower end of the extraction box (11), an elastic block (4) is arranged between the two fixed blocks (101), and both ends of the elastic block (4) are fixedly connected to the surfaces of the two fixed blocks (101).
6. An industrial deep extraction box as claimed in claim 5, characterized in that: Two sieve plates (5) are provided on the inner wall of the extraction box (11); the surface of the sieve plate (5) is fixedly connected to the inner wall of the extraction box (11); and the inner wall in the middle of the sieve plate (5) is slidably connected to the surface of the connecting rod (203).
7. An industrial deep extraction box as claimed in claim 6, characterized in that: The surface of the protection box (201) is fixedly connected to the surface of the lower end of the main body (6), and the output end of the motor (202) is rotatably connected to the inner wall of the lower end of the main body (6) via a bearing.