Reactor for producing diesel oil pour point depressant

By using an up-down ultrasonic diffuser moving up and down in the reactor for diesel decoagulant production, the difficult-to-dissolve materials are emulsified, which solves the problems of insufficient reaction and long reaction time caused by the agglomeration of raw materials in the reactor, and achieves a more efficient reaction efficiency.

CN223010546UActive Publication Date: 2025-06-24ANYANG YUTAI NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202422058607.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-06-24
Estimated Expiration
2034-08-23

AI Technical Summary

Technical Problem

The existing reactors produce agglomeration during the dissolution and mixing of raw materials, and cannot be eliminated with stirring, resulting in insufficient reaction and long reaction time.

Method used

A reactor for producing diesel decoagulant is designed, including an inner cylinder and an outer cylinder. The inner cylinder is wound with an electrical heating body outside, and an ultrasonic diffuser that moves up and down is provided in the sealing chamber. The ultrasonic diffuser is used to emulsify the difficult-to-dissolve materials to increase the contact between molecules.

Benefits of technology

Through the use of ultrasonic diffusers, the agglomeration of material molecules is avoided, making the contact between raw materials molecules more sufficient, the reaction efficiency is higher, and the reaction time is shortened.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a reactor for producing a diesel oil pour point depressant, which comprises a reaction barrel, a feeding port is arranged on a top cover of the reaction barrel, a discharge pipe is arranged at the bottom of the reaction barrel, the reaction barrel comprises an inner barrel and an outer barrel, an electric heating body is wound outside the inner barrel, the top of the inner barrel is fixedly connected with a sealing cavity, and an ultrasonic diffuser moving up and down is arranged in the sealing cavity. And an amplitude-change pole of the ultrasonic diffuser extends into the inner cylinder. According to the reactor for producing the diesel oil pour point depressant, the ultrasonic diffuser with the telescopic inner cylinder is utilized, materials which are difficult to dissolve are emulsified, the agglomeration phenomenon of material molecules is avoided, the raw material molecules make more sufficient contact, and the reaction efficiency is higher.
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Description

Technical Field

[0001] The utility model relates to a reactor, in particular to a reactor for producing diesel pour point depressant. Background Art

[0002] Diesel pour point depressant, also known as diesel low-temperature fluidity improver or diesel anti-wax sedimentation agent, is a commonly used additive in diesel production. Diesel pour point depressant has an obvious effect on increasing diesel production in refineries, improving production flexibility, and enhancing economic benefits. For diesel storage, transportation and users, due to the application of pour point depressant, its low-temperature performance can be significantly improved.

[0003] The production of diesel pour point depressant mainly involves the mixing reaction of raw materials in a reactor. There are organic solvents and organic compounds in the production raw materials, and agglomeration occurs during the dissolution and mixing process. Stirring cannot eliminate the agglomeration phenomenon between molecules, resulting in insufficient reaction and long reaction time. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a reactor for producing diesel pour point depressant, which is used to solve the problems that in the existing reactor, agglomeration occurs during the dissolution and mixing process of raw materials, and stirring cannot eliminate the agglomeration phenomenon between molecules, resulting in insufficient reaction and long reaction time.

[0005] To solve the above problems, the utility model provides a reactor for producing diesel pour point depressant, which includes a reaction barrel. A feeding port is arranged on the top cover of the reaction barrel, and a discharge pipe is arranged at the bottom of the reaction barrel. The reaction barrel includes an inner barrel and an outer barrel. An electric heating body is wound around the outer side of the inner barrel. A sealing cavity is fixedly connected to the top of the inner barrel, and an ultrasonic diffuser that moves up and down is arranged in the sealing cavity. The horn of the ultrasonic diffuser extends into the inner barrel.

[0006] The reactor for producing diesel pour point depressant provided by the utility model also has the following technical features:

[0007] Further, an electric push rod is fixedly connected to the top of the sealing cavity, and the push rod of the electric push rod is fixedly connected to the ultrasonic diffuser.

[0008] Further, a closed valve is arranged on the feeding port.

[0009] Further, a gas discharge port is arranged on the top cover of the reaction barrel, and a gas valve is arranged on the gas discharge port and is connected to an external environmental protection facility.

[0010] Further, a gas transmission pipe is arranged on the top cover of the reaction barrel, the gas transmission pipe extends into the inner barrel, and air permeable holes are arranged in an array on the gas transmission pipe.

[0011] Further, a discharge valve is arranged at the discharge port.

[0012] Furthermore, a thermal insulation layer is provided between the inner cylinder and the outer cylinder, and the thermal insulation layer is located outside the electric heating element.

[0013] Furthermore, the inner cylinder is a sealed pressure-resistant container.

[0014] The utility model has the following beneficial effects: The reactor for producing diesel pour point depressant described in this application utilizes an ultrasonic diffuser that can extend and retract inside the inner cylinder to emulsify difficult-to-dissolve materials, avoiding the agglomeration of material molecules, making the contact between raw material molecules more sufficient, and having a higher reaction efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a front view sectional axonometric schematic diagram of the reactor for producing diesel pour point depressant according to an embodiment of the utility model;

[0016] Figure 2 It is an axonometric schematic diagram of the reactor for producing diesel pour point depressant according to an embodiment of the utility model.

[0017] (1 - reaction barrel, 2 - inner cylinder, 3 - outer cylinder, 4 - feeding port, 5 - discharge pipe, 6 - electric heating element, 7 - sealing cavity, 8 - ultrasonic diffuser, 9 - horn, 10 - electric push rod, 11 - closed valve, 12 - gas discharge port, 13 - gas valve, 14 - gas transmission pipe, 15 - ventilation hole, 16 - discharge valve) DETAILED DESCRIPTION OF THE EMBODIMENTS

[0018] The utility model will be described in detail below with reference to the drawings and in conjunction with embodiments. It should be noted that, without conflict, the embodiments in the utility model and the features in the embodiments can be combined with each other.

[0019] As Figures 1 to 2 In the embodiment of the reactor for producing diesel pour point depressant of the utility model as shown, the reactor for producing diesel pour point depressant includes a reaction barrel 1. A feeding port 4 is provided on the top cover of the reaction barrel 1, a discharge pipe 5 is provided at the bottom of the reaction barrel 1. The reaction barrel 1 includes an inner cylinder 2 and an outer cylinder 3. An electric heating element 6 is wound outside the inner cylinder 2. A sealing cavity 7 is fixedly connected to the top of the inner cylinder 2. An ultrasonic diffuser 8 that moves up and down is provided in the sealing cavity 7. The horn 9 of the ultrasonic diffuser 8 extends into the inner cylinder 2.

[0020] Specifically, the raw materials are sequentially put into the reaction barrel 1 from the feeding port 4. The electric heating element 6 is started for preheating, and the ultrasonic diffuser 8 is started to mix various raw materials. When mixing, the ultrasonic diffuser 8 is moved up and down, so that the horn 9 of the ultrasonic diffuser 8 moves up and down, enabling the raw materials in the upper and lower parts of the reaction barrel 1 to be evenly mixed, increasing the contact between molecules, and making the reaction more sufficient and efficient. It should be noted that the ultrasonic diffuser 8 adopts an industrial-grade ultrasonic diffuser, which is an existing technical device, and its specific structure will not be described in detail.

[0021] In an embodiment of the present application, preferably, an electric push rod 10 is fixedly connected to the top of the sealing cavity 7, and the push rod of the electric push rod 10 is fixedly connected to the ultrasonic diffuser 8, for moving the ultrasonic diffuser 8 up and down in the sealing cavity 7.

[0022] In an embodiment of the present application, preferably, a sealing valve 11 is provided on the feeding port 4, for preventing volatile gases from diffusing from the feeding port 4.

[0023] In an embodiment of the present application, preferably, a gas discharge port 12 is provided on the top cover of the reaction barrel 1, and a gas valve 13 is provided on the gas discharge port 12 and is connected to an external environmental protection facility, for discharging volatile gases or protective gases outward, and discharging them after being treated by the external environmental protection facility.

[0024] In an embodiment of the present application, preferably, a gas transmission pipe 14 is provided on the top cover of the reaction barrel 1, the gas transmission pipe 14 extends into the inner cylinder 2, and air permeable holes 15 arranged in an array are provided on the gas transmission pipe 14, for introducing a protective gas into the inner cylinder 1 during the reaction to avoid air oxidation, and introducing a protective gas into the reaction solution can promote the fusion of raw materials.

[0025] In an embodiment of the present application, preferably, a discharge valve 16 is provided on the discharge pipe 5, for controlling the necessary reaction time.

[0026] In an embodiment of the present application, preferably, a heat insulation layer (not shown in the figure) is provided between the inner cylinder 2 and the outer cylinder 3, and the heat insulation layer is on the outside of the electric heating element 6, for reducing heat dissipation, reducing energy consumption, lowering the temperature of the outer cylinder 3, and avoiding safety accidents.

[0027] In an embodiment of the present application, preferably, the inner cylinder 2 is a sealed pressure-resistant container, for ensuring the pressure safety during the whole reaction process when the pressure in the inner cylinder 2 increases when introducing a protective gas.

[0028] In summary, for the reactor used in the production of diesel pour point depressant in the above embodiments of the present utility model, specifically, the raw materials are sequentially put into the reaction barrel 1 from the feeding port 4, the closing valve 11 of the feeding port 4 is closed, the gas valve 13 is opened, the electric heating element 6 is started for preheating, and the ultrasonic diffuser 8 is started. Under the action of the ultrasonic diffuser 8, various raw materials are mixed. When mixing, the electric push rod 10 is started to move the ultrasonic diffuser 8 up and down, so that the horn 9 of the ultrasonic diffuser 8 moves up and down, expanding the action range of the ultrasonic diffuser 8, enabling the raw materials in the upper and lower parts of the reaction barrel 1 to be evenly mixed, increasing the contact between molecules, making the reaction more sufficient and more efficient. According to the production process of the diesel pour point depressant, the opening and closing of the gas valve 13 and the timing of introducing the protective gas into the gas pipeline 14 are adjusted. After the reaction is completed, the gas valve 13 is first opened to reduce the pressure inside the inner cylinder 2, and then the discharge valve 16 is opened to let the diesel pour point depressant flow out. This device uses the ultrasonic diffuser 8 that can stretch in the inner cylinder 2 to emulsify the materials that are difficult to dissolve, avoiding the phenomenon of agglomeration of material molecules, making the contact between raw material molecules more sufficient and the reaction efficiency higher.

[0029] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model, rather than to limit them; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present utility model.

Claims

1. A reactor for producing diesel pour point depressant, comprising a reaction barrel, a top cover of the reaction barrel being provided with a feeding port, and a bottom of the reaction barrel being provided with a discharge pipe, characterized in that: The reaction barrel comprises an inner cylinder and an outer cylinder. An electric heating body is wound around the outer side of the inner cylinder. A sealed cavity is fixedly connected to the top of the inner cylinder. An ultrasonic diffuser which moves up and down is arranged in the sealed cavity. The amplitude rod of the ultrasonic diffuser extends into the inner cylinder.

2. The reactor for producing diesel pour point depressant according to claim 1, characterized in that: An electric push rod is fixedly connected to the top of the sealed cavity, and a push rod of the electric push rod is fixedly connected to the ultrasonic diffuser.

3. The reactor for producing diesel pour point depressant according to claim 2, characterized in that: The feeding port is provided with a sealing valve.

4. The reactor for producing diesel pour point depressant according to claim 3, characterized in that: A gas discharge port is arranged on the top cover of the reaction barrel, and a gas valve is arranged on the gas discharge port and is connected to an external environmental protection facility.

5. The reactor for producing diesel pour point depressant according to claim 4, characterized in that: The top cover of the reaction barrel is provided with an air delivery pipe, the air delivery pipe extends into the inner barrel, and the air delivery pipe is provided with air holes arranged in an array.

6. The reactor for producing diesel pour point depressant according to claim 5, characterized in that: The discharge pipe is provided with a discharge valve.

7. The reactor for producing diesel pour point depressant according to claim 1, characterized in that: A heat-insulating layer is arranged between the inner tube and the outer tube, and the heat-insulating layer is arranged on the outside of the electric heating body.

8. The reactor for producing diesel pour point depressant according to claim 1, characterized in that: The inner cylinder is a closed pressure-resistant container.