Leveling equipment for plate processing

Abstract

The utility model provides leveling equipment for plate processing, and belongs to the technical field of plate leveling. Comprising a workbench; the driving part is arranged on the workbench; the leveling part is arranged on the workbench, and the leveling part comprises a first leveling area arranged on the workbench and a second leveling area arranged on the workbench; the second leveling area is arranged on the workbench; the third leveling area is arranged between the first leveling area and the second leveling area; and the first leveling area, the second leveling area and the third leveling area form graded leveling. By arranging the grading leveling areas, different leveling forces can be used according to different types of plates and different deformation degrees, and the deformation of the plates is more accurately controlled in a gradual leveling mode, so that the additional stress generated in the leveling process of the plates is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of plate leveling, and particularly relates to a leveling device for plate processing. Background Art

[0002] A plate is a flat rectangular building material board of standard size, which is applied in the construction industry and used as components for walls, ceilings or floors. It also mostly refers to metal plates formed by forging, rolling or casting, and is divided into thin plates, medium plates, thick plates and extra thick plates, usually made into flat rectangular building material boards of standard size. During the processing of plates, warping or wavy deformations may occur, and leveling treatment is required later.

[0003] At present, the existing leveling device has a fixed structure and cannot be adjusted according to the specific conditions of the plate, which makes it difficult to carry out targeted treatment for different types of deformations. In addition, after each leveling, the position of the leveling roller needs to be adjusted manually, and it is difficult to achieve high precision, resulting in possible slight deviations after the plate is leveled. Therefore, this application provides a leveling device for plate processing to meet the requirements. Summary of the Utility Model

[0004] The technical problem to be solved by the utility model is to provide a leveling device for plate processing to solve the problems that the existing leveling device has a fixed structure and cannot be adjusted according to the specific conditions of the plate, and the position of the leveling roller needs to be adjusted manually after each leveling, making it difficult to meet the required precision.

[0005] To solve the above technical problems, the utility model provides the following technical solutions:

[0006] A leveling device for plate processing, comprising: a workbench; a driving part arranged on the workbench; a leveling part arranged on the workbench, and the leveling part includes: a first leveling area arranged on the workbench; a second leveling area arranged on the workbench; a third leveling area arranged between the first leveling area and the second leveling area; and the first leveling area, the second leveling area and the third leveling area form a hierarchical leveling; two auxiliary tables respectively arranged on the left and right sides of the workbench; a feeding frame arranged on the left auxiliary table; an infrared sensor arranged in the feeding frame and above the left auxiliary table; the auxiliary table can be composed of steel or aluminum alloy to ensure sufficient strength and rigidity, and multiple groups of rotating rollers are arranged on the auxiliary table for the movement of the plate.

[0007] It further includes: the first leveling area, the second leveling area and the third leveling area are the same.

[0008] The third leveling area includes: a driving plate disposed on the workbench; an auxiliary plate disposed on the workbench; and the driving plate and the auxiliary plate are respectively located on the front and rear sides of the workbench; the driving plate and the auxiliary plate can be composed of steel or aluminum alloy, etc., to ensure sufficient strength and rigidity.

[0009] It further includes: a first motor disposed on the top of the driving plate; a first groove disposed on the driving plate; a second groove disposed on the auxiliary plate; a sliding rod rotatably disposed in the second groove; a lead screw rotatably disposed in the first groove.

[0010] It further includes: the top of the lead screw penetrates through the driving plate and is connected to the output end of the first motor; a first slider is threadedly disposed on the lead screw;

[0011] a second slider is slidably disposed on the sliding rod; two moving plates are respectively slidably disposed on the driving plate and the auxiliary plate, and the moving plates are configured to move along the length direction of the lead screw; an upper leveling roller is rotatably disposed between the two moving plates.

[0012] It further includes: a dropping frame detachably disposed on the auxiliary table on the right side, and the right side of the dropping frame is inclined downward; the dropping frame is composed of steel or stainless steel, which can provide certain strength and wear resistance.

[0013] It further includes: a controller disposed on the workbench for controlling the operation of the equipment.

[0014] The driving part includes: a protection frame disposed on the workbench; a plurality of rotating rods rotatably disposed on the workbench; a lower leveling roller disposed on the rotating rods; one side of the rotating rod penetrates through the workbench and extends into the protection frame; the lower leveling roller can be composed of alloy steel or stainless steel, etc., with high hardness and wear resistance.

[0015] It further includes: a second motor disposed in the protection frame and located at the edge of the protection frame; the output end of the second motor is connected to one of the rotating rods at the edge of the protection frame.

[0016] It further includes: a plurality of the rotating rods are connected by a pulley group.

[0017] Compared with the prior art, the present utility model has at least the following beneficial effects:

[0018] In the above solution, by setting a hierarchical leveling area, different leveling forces can be used for different types of plates and different degrees of deformation, and the deformation of the plate can be more precisely controlled by the way of step-by-step leveling, thereby reducing the additional stress generated during the leveling process of the plate.

[0019] By setting an infrared sensor, the sheet can be accurately detected before leveling, and the leveling roller positions and leveling forces in the first leveling area, the second leveling area, and the third leveling area are controlled according to the detection data to achieve hierarchical leveling and improve the accuracy of the leveling process. Description of the Drawings

[0020] The drawings incorporated herein and constituting a part of the specification illustrate embodiments of the present disclosure and, together with the specification, are further used to explain the principles of the present disclosure and enable those skilled in the relevant art to implement and use the present disclosure.

[0021] Figure 1 It is a schematic diagram of a leveling device for sheet processing;

[0022] Figure 2 It is a bottom view of the feeding frame structure;

[0023] Figure 3 It is a schematic diagram of the driving part structure;

[0024] Figure 4 It is a schematic diagram of the driving plate structure;

[0025] Figure 5 It is a schematic diagram of the auxiliary plate structure;

[0026] Figure 6 It is a schematic diagram of the upper leveling roller structure.

[0027] [Reference Signs]

[0028] 1, workbench; 2, driving part; 3, controller; 4, auxiliary table; 5, feeding frame; 6, leveling part; 7, dropping frame; 8, infrared sensor; 21, protection frame; 22, rotating rod; 23, pulley group; 24, second motor; 25, lower leveling roller; 61, first leveling area; 62, third leveling area; 63, second leveling area; 64, driving plate; 65, first slider; 66, lead screw; 67, first groove; 68, first motor; 69, auxiliary plate; 610, second slider; 611, slide bar; 612, second groove; 613, moving plate; 614, upper leveling roller.

[0029] As shown in the figure, in order to clearly show the structure of the embodiments of the present invention, specific structures and devices are marked in the figure, but this is only for schematic purposes and is not intended to limit the present invention to this specific structure, device, and environment. According to specific needs, those of ordinary skill in the art can adjust or modify these devices and environments, and the adjustments or modifications made are still included within the scope of the appended claims. Detailed Embodiments

[0030] The following will describe in detail a polymer material injection molding device provided by the present utility model in conjunction with the accompanying drawings and specific embodiments. At the same time, it should be noted here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments. For some well-known technologies, those skilled in the art can also adopt other alternative methods for implementation; moreover, the accompanying drawings are only for more specifically describing the embodiments and are not intended to specifically limit the present utility model.

[0031] As Figure 1 , Figure 2 , Figure 4 , Figure 5 and Figure 6 shown, an embodiment of the present utility model provides a leveling device for sheet processing, including: a workbench 1; a driving part 2 provided on the workbench 1; a leveling part 6 provided on the workbench 1, and the leveling part 6 includes: a first leveling area 61 provided on the workbench 1; a second leveling area 63 provided on the workbench 1; a third leveling area 62 provided between the first leveling area 61 and the second leveling area 63; and the first leveling area 61, the second leveling area 63 and the third leveling area 62 form a hierarchical leveling; two auxiliary tables 4 are respectively provided on the left and right sides of the workbench 1; a feeding frame 5 is provided on the left auxiliary table 4; an infrared sensor 8 is provided in the feeding frame 5 and is located above the left auxiliary table 4.

[0032] By setting the first leveling area 61, the second leveling area 63 and the third leveling area 62 to form a hierarchical leveling, different leveling forces can be used for different types of sheets and different degrees of deformation, and the deformation of the sheet can be more precisely controlled by means of step-by-step leveling, thereby reducing the additional stress generated during the leveling process of the sheet; by setting the infrared sensor 8, the sheet to be leveled can be detected, and then the monitoring data is transmitted to the controller 3, and then the controller 3 dynamically adjusts the leveling parameters of each leveling area according to this information to adapt to different types of sheets and different degrees of deformation.

[0033] As Figure 1 shown, it further includes: the first leveling area 61, the second leveling area 63 and the third leveling area 62 are the same. By setting the first leveling area 61, the second leveling area 63 and the third leveling area 62 to have the same structure, and the upper leveling rollers 614 in the third leveling area 62 are more than those in the other two areas, fine leveling is achieved.

[0034] As Figure 1 , Figure 4 , Figure 5 and Figure 6 shown, the third leveling area 62 includes: a driving plate 64 provided on the workbench 1; an auxiliary plate 69 provided on the workbench 1; and the driving plate 64 and the auxiliary plate 69 are respectively located on the front and back sides of the workbench 1.

[0035] By providing the driving plate 64, support is provided for the installation of the first motor 68, thereby ensuring that the leveling roller in the leveling area can be adjusted. Then, through the cooperation of the first groove 67 on the driving plate 64 and the lead screw 66, the rotational motion of the first motor 68 is converted into linear motion.

[0036] Such as Figure 4 、 Figure 5 And Figure 6 As shown, it further includes: a first motor 68, arranged on the top of the driving plate 64; a first groove 67, arranged on the driving plate 64; a second groove 612, arranged on the auxiliary plate 69; a slide bar 611, rotatably arranged in the second groove 612; a lead screw 66, rotatably arranged in the first groove 67.

[0037] By providing the lead screw 66, through the cooperation with the first slider 65, the rotational motion of the first motor 68 is converted into linear motion, and then the first slider 65 can drive the moving plate 613 to move synchronously; by providing the slide bar 611, a sliding track is provided for the second slider 610, so as to cooperate with the movement of the first slider 65.

[0038] Such as Figure 4 、 Figure 5 And Figure 6 As shown, it further includes: the top of the lead screw 66 penetrates through the driving plate 64 and is connected to the output end of the first motor 68; a first slider 65, threadedly arranged on the lead screw 66; a second slider 610, slidably arranged on the slide bar 611; two moving plates 613, respectively slidably arranged on the driving plate 64 and the auxiliary plate 69, and the moving plate 613 is set to move along the length direction of the lead screw 66; an upper leveling roller 614, rotatably arranged between the two moving plates 613.

[0039] By providing the moving plate 613, the upper leveling roller 614 is movably connected between the two moving plates 613 through a rotating shaft, which plays a role in supporting and fixing the upper leveling roller 614. The two moving plates 613 are respectively connected to the first slider 65 and the second slider 610. When the first motor 68 moves, it drives the lead screw 66 to rotate, so that the first slider 65 moves, driving the moving plate 613 to move synchronously, thereby changing the distance between the upper leveling roller 614 and the lower leveling roller 25.

[0040] Such as Figure 1 As shown, it further includes: a dropping frame 7, detachably arranged on the auxiliary table 4 on the right side, and the right side of the dropping frame 7 is inclined downward.

[0041] By setting the dropping frame 7, a sliding path can be provided for the sheet after leveling. A collection box is set at the bottom of the dropping frame 7. As the sheet slides down through the dropping frame 7, it can enter the collection box, thus achieving the effect of automatic collection and reducing the need for manual intervention. The dropping frame 7 can be set on the auxiliary table 4 by means of threads or buckles, etc.

[0042] As Figure 1 shown, it further includes: a controller 3, which is set on the workbench 1 and used to control the operation of the device. By setting the controller 3, functions such as the startup, stop, and parameter adjustment of the entire device are responsible for, ensuring that the device operates according to the set requirements, and the data collected by the infrared sensor 8 can be analyzed and thus the leveling parameters can be adjusted.

[0043] As Figure 1 and Figure 3 shown, the driving part 2 includes: a protection frame 21, which is set on the workbench 1; a plurality of rotating rods 22, which are rotatably set on the workbench 1; a lower leveling roller 25, which is set on the rotating rod 22; one side of the rotating rod 22 penetrates through the workbench 1 and extends into the protection frame 21.

[0044] By setting the protection frame 21, physical protection is provided for key components such as the internal rotating rod 22 and the second motor 24 inside, preventing damage caused by external factors to them, and also preventing operators from directly contacting the high-speed rotating components, reducing the possibility of safety accidents.

[0045] As Figure 2 shown, it further includes: a second motor 24, which is set inside the protection frame 21 and is located at the edge of the protection frame 21; the output end of the second motor 24 is connected to one of the rotating rods 22 at the edge of the protection frame 21. By setting the second motor 24 and the first motor 68, the same type of driving motor or permanent magnet motor can be used, which is convenient for unified management.

[0046] As Figure 3 shown, it further includes: a plurality of rotating rods 22 are connected by a pulley group 23. By setting the pulley group 23, two rotating rods 22 are connected by a belt, and then through the rotation of the second motor 24, the power of the second motor 24 is transmitted to each rotating rod 22 through the belt, ensuring that all rotating rods 22 rotate synchronously; at the same time, a gear group can also be used instead of the pulley group 23 to operate. Gears are set on each rotating rod 22, and each gear meshes with each other, thereby transmitting the power of the second motor 24 to each rotating rod 22, ensuring that all rotating rods 22 rotate synchronously. The gear group can transmit torque more efficiently, especially in the case where a large torque is required.

[0047] The technical solution provided by the present utility model utilizes the controller 3 to activate the operation of the infrared sensor 8. The sheet material is placed on the auxiliary table 4 on the left side and pushed into the feeding frame 5. The infrared sensor 8 detects the sheet material, and sends a signal of the detection result to the controller 3. The controller 3 is used to activate the movement of the first motor 68, driving the lead screw 66 to rotate, so that the first slider 65 moves up and down along the lead screw 66. The moving plate 613 moves with the first slider 65 to adjust the height of the upper leveling roller 614, and the first leveling area 61, the third leveling area 62 and the second leveling area 63 are respectively adjusted accordingly. At the same time, the controller 3 is used to activate the movement of the second motor 24, driving the rotating rod 22 at the edge to rotate. With the cooperation of the pulley group 23, the remaining rotating rods 22 are driven to rotate synchronously, so that the lower leveling roller 25 rotates. The sheet material first passes through the first leveling area 61, where the upper leveling roller 614 in this area performs primary fine leveling. After passing through the second leveling area 63, the upper leveling roller 614 in this area further corrects the shape of the sheet material. Finally, the sheet material passes through the third leveling area 62, where the upper leveling roller 614 in this area completes the final leveling. The leveled sheet material enters the dropping frame 7 through the auxiliary table 4 on the right side and then slides to the collection position.

[0048] The present utility model covers any substitutions, modifications, equivalent methods and solutions made on the essence and scope of the present utility model. In order to enable the public to have a thorough understanding of the present utility model, specific details are described in detail in the above preferred embodiments of the present utility model. However, those skilled in the art can fully understand the present utility model without these detailed descriptions. In addition, in order to avoid unnecessary confusion to the essence of the present utility model, well-known methods, processes, procedures, components and circuits are not described in detail.

[0049] The above are only the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the principle of the present utility model, several improvements and refinements can be made, and these improvements and refinements should also be regarded as the protection scope of the present utility model.

Claims

1. A leveling device for plate processing, characterized in that: include: Workbench (1); A driving unit (2) is arranged on the workbench (1); A leveling part (6) is arranged on the workbench (1), and the leveling part (6) comprises: A first leveling area (61) is arranged on the workbench (1); A second leveling area (63) is arranged on the workbench (1); A third leveling area (62) is arranged between the first leveling area (61) and the second leveling area (63); The first leveling area (61), the second leveling area (63) and the third leveling area (62) form a hierarchical leveling; Two auxiliary tables (4), respectively arranged on the left and right sides of the workbench (1); A feeding frame (5) is arranged on the auxiliary table (4) on the left side; The infrared sensor (8) is arranged in the feeding frame (5) and is located above the auxiliary table (4) on the left side.

2. The plate processing leveling device according to claim 1, characterized in that: Also includes: The first leveling area (61), the second leveling area (63) and the third leveling area (62) are the same.

3. The plate processing leveling device according to claim 1, characterized in that: The third leveling area (62) includes: A driving plate (64) is arranged on the workbench (1); An auxiliary plate (69) is arranged on the workbench (1); The driving plate (64) and the auxiliary plate (69) are respectively located at the front and rear sides of the workbench (1).

4. The plate processing leveling device according to claim 3, characterized in that: Also includes: A first motor (68) is disposed on top of the driving plate (64); A first groove (67) is provided on the driving plate (64); A second groove (612) is provided on the auxiliary plate (69); A sliding rod (611) rotatably disposed in the second groove (612); The screw rod (66) is rotatably disposed in the first groove (67).

5. The plate processing leveling device according to claim 4, characterized in that: Also includes: The top of the screw rod (66) passes through the driving plate (64) and is connected to the output end of the first motor (68); A first slider (65) threadedly disposed on the screw rod (66); A second sliding block (610) is slidably disposed on the sliding rod (611); Two movable plates (613) are respectively slidably arranged on the driving plate (64) and the auxiliary plate (69), and the movable plates (613) are arranged to move along the length direction of the screw rod (66); The upper leveling roller (614) is rotatably disposed between the two moving plates (613).

6. The plate processing leveling device according to claim 1, characterized in that: Also includes: The drop frame (7) is detachably arranged on the auxiliary table (4) on the right side, and the right side of the drop frame (7) is inclined downward.

7. The plate processing leveling device according to claim 1, characterized in that: Also includes: A controller (3) is arranged on the workbench (1) and is used to control the operation of the equipment.

8. The plate processing leveling device according to claim 1, characterized in that: The driving unit (2) comprises: A protection frame (21) is arranged on the workbench (1); A plurality of rotating rods (22) rotatably disposed on the workbench (1); A lower leveling roller (25) is arranged on the rotating rod (22); One side of the rotating rod (22) passes through the workbench (1) and extends into the protection frame (21).

9. The plate processing leveling device according to claim 8, characterized in that: Also includes: A second motor (24) is arranged in the protection frame (21) and is located at an edge of the protection frame (21); The output end of the second motor (24) is connected to one of the rotating rods (22) at the edge of the protection frame (21).

10. The plate processing leveling device according to claim 8, characterized in that: Also includes: The plurality of rotating rods (22) are connected via a belt pulley set (23).

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