Furnace mouth of intermediate frequency furnace
By designing an intermediate frequency furnace nozzle including a water-molded slag filter bracket, a mechanical motor, a reinforcement rod and a scraper, the problem of poor molten iron treatment effect and efficiency in the prior art is solved, and the effective filtration and treatment efficiency of waste slag in the molten iron is achieved.
Patent Information
- Application Number
- CN202422192442.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-09-09
AI Technical Summary
The existing medium-frequency furnace nozzles rely on the buoyancy of waste slag to achieve solid-liquid separation of molten iron, resulting in poor treatment effect and treatment efficiency of molten iron.
An intermediate frequency furnace nozzle is designed, including a main mechanism and a disassembly and assembly mechanism. The main mechanism includes a water-molded slag filter bracket, a mechanical motor, a reinforcement rod and a scraper. The scraper is driven to rotate through the mechanical motor, and the iron slag filter bracket is automatically cleaned to achieve effective filtration and removal of waste slag in the molten iron.
It improves the treatment effect and processing efficiency of molten iron, reduces the existence of waste slag in molten iron, and improves the treatment capacity of the medium-frequency furnace body to molten iron.
Smart Images

Figure CN223011889U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of casting, and specifically relates to a medium-frequency furnace nozzle. Background Technique
[0002] In the casting industry, when using a medium-frequency furnace as a holding ladle to pour molten metal into a fixed pouring ladle for the product forming process, a nozzle is required to pour the molten metal.
[0003] The existing patent document with the publication number CN211420210U provides a medium-frequency furnace slag-iron automatic separation device. The utility model has a simple structure. Through the settings of the tundish and the slag discharge trough, the rapid discharge of steel slag is realized. Without using a slag aggregant, the effective and rapid separation of steel slag and molten iron is achieved, reducing the production cost of enterprises. Moreover, there is no need for furnace workers to use steel bars to pick the steel slag into the slag bucket, reducing the labor intensity of workers and improving the safety of workers.
[0004] However, when the existing medium-frequency furnace nozzle is used for pouring molten iron, the solid-liquid separation of molten iron is achieved by relying on the buoyancy of waste slag. This slag removal method results in poor treatment effect of molten iron, and the staff needs to continuously adjust the pouring angle of the medium-frequency furnace, resulting in low filtration efficiency of molten iron and poor practicability. Content of the Utility Model
[0005] Technical Problem to be Solved: The purpose of the utility model is to provide a medium-frequency furnace nozzle to solve the problem that the existing medium-frequency furnace nozzle relies on the buoyancy of waste slag to achieve the solid-liquid separation of molten iron, resulting in poor treatment effect and treatment efficiency of molten iron as mentioned in the above background technique.
[0006] Technical Solution: To achieve the above purpose, the utility model provides the following technical solution: A medium-frequency furnace nozzle includes a main body mechanism and a disassembly and assembly mechanism. The disassembly and assembly mechanism is located above the main body mechanism. The main body mechanism includes a medium-frequency furnace body, a fixed nozzle, and a nozzle molten-iron ladle. The fixed nozzle is fixedly installed at the rear end of the medium-frequency furnace body, and the nozzle molten-iron ladle is located behind the medium-frequency furnace body;
[0007] The main body mechanism further includes an iron-water slag filtration bracket, a mechanical motor, a reinforcing rod, and a scraper. The iron-water slag filtration bracket is movably installed inside the nozzle molten-iron ladle. The mechanical motor is located above the nozzle molten-iron ladle. The reinforcing rod is fixedly installed at the transmission end of the lower end of the mechanical motor, and the scraper is fixedly installed at the lower end of the reinforcing rod.
[0008] Preferably, the disassembly and assembly mechanism includes a socket bracket and a socket groove. The socket bracket is fixedly installed at the left and right ends of the iron-water slag filtration bracket, and the socket groove is fixedly arranged at the upper end of the socket bracket.
[0009] Preferably, the disassembly and assembly mechanism further includes a socket rod and a movable buckle. The socket rod is fixedly installed at the left and right ends of the upper end of the nozzle ladle, and the movable buckle is movably installed at the outer end of the nozzle ladle.
[0010] Preferably, the disassembly and assembly mechanism further includes a positioning groove and a support frame. The positioning groove is fixedly arranged at the outer end of the socket support, and the support frame is fixedly installed at the right end of the nozzle ladle.
[0011] Preferably, the disassembly and assembly mechanism further includes a hydraulic cylinder and an adjusting rod. The hydraulic cylinder is fixedly installed at the upper end of the support frame, the adjusting rod is fixedly installed at the transmission end of the lower end of the hydraulic cylinder, and the mechanical motor is located at the lower end of the adjusting rod.
[0012] Preferably, the disassembly and assembly mechanism further includes a liquid guide hopper. The liquid guide hopper is fixedly installed at the lower end of the nozzle ladle, and the liquid guide hopper is connected to the nozzle ladle in a through manner.
[0013] Preferably, the disassembly and assembly mechanism further includes a buffer pipe. The buffer pipe is fixedly installed at the lower end of the liquid guide hopper, and the buffer pipe is connected to the liquid guide hopper in a through manner.
[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0015] 1. For this intermediate frequency furnace nozzle, by installing the main body mechanism, when the intermediate frequency furnace body is used for casting and smelting operations, the design of the nozzle ladle can filter the molten iron. The cooperation of the design of the mechanical motor and the scraper realizes the automatic cleaning of the molten iron slag filter bracket, making the slag removal effect of the molten iron better and improving the treatment effect of the molten iron by the intermediate frequency furnace body.
[0016] 2. For this intermediate frequency furnace nozzle, by installing the disassembly and assembly mechanism, when the intermediate frequency furnace body is in use, the staff can quickly disassemble and assemble the molten iron slag filter bracket through operation, which is convenient for the staff to perform maintenance or replacement operations on the molten iron slag filter bracket, and improves the convenience and practicality of using the intermediate frequency furnace body. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a three-dimensional structure schematic diagram of the present utility model;
[0018] Figure 2 is a three-dimensional structure schematic diagram of the nozzle ladle of the present utility model;
[0019] Figure 3 is a three-dimensional structure schematic diagram of the disassembly and assembly mechanism of the present utility model;
[0020] Figure 4 is a partial detailed enlarged structure schematic diagram of the socket support of the present utility model.
[0021] In the figure: 1. Main body mechanism; 101. Medium-frequency furnace body; 102. Fixed nozzle; 103. Nozzle ladle; 104. Molten iron slag filter support; 105. Mechanical motor; 106. Reinforcing rod; 107. Scraper; 2. Disassembly and assembly mechanism; 201. Socket support; 202. Socket groove; 203. Socket rod; 204. Movable buckle; 205. Positioning groove; 206. Support frame; 207. Hydraulic cylinder; 208. Adjusting rod; 209. Liquid guide hopper; 210. Buffer pipe. Detailed implementation manners
[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0023] Please refer to Figure 1 - Figure 4 , the present invention provides a technical solution: a medium-frequency furnace nozzle, including a main body mechanism 1 and a disassembly and assembly mechanism 2. The disassembly and assembly mechanism 2 is located above the main body mechanism 1. The main body mechanism 1 includes a medium-frequency furnace body 101, a fixed nozzle 102 and a nozzle ladle 103. The fixed nozzle 102 is fixedly installed at the rear end of the medium-frequency furnace body 101, and the nozzle ladle 103 is located behind the medium-frequency furnace body 101;
[0024] The main body mechanism 1 further includes a molten iron slag filter support 104, a mechanical motor 105, a reinforcing rod 106 and a scraper 107. The molten iron slag filter support 104 is movably installed inside the nozzle ladle 103. The mechanical motor 105 is located above the nozzle ladle 103. The reinforcing rod 106 is fixedly installed at the transmission end of the lower end of the mechanical motor 105, and the scraper 107 is fixedly installed at the lower end of the reinforcing rod 106. When using the medium-frequency furnace body 101 for melting operation of metals, the melted high-temperature molten iron continuously contacts the furnace wall of the medium-frequency furnace body 101, sometimes burning out the furnace lining and forming molten slag floating on the surface of the molten iron, resulting in more waste slag in the molten iron. During the treatment process of the molten iron, the staff tilts the medium-frequency furnace body 101, so that the molten iron enters the nozzle ladle 103 through the fixed nozzle 102. The molten iron slag filter support 104 filters the waste slag in the molten iron, so that the waste slag is isolated above the molten iron slag filter support 104. The mechanical motor 105 works to drive the reinforcing rod 106 to rotate, and the reinforcing rod 106 drives the scraper 107 to rotate, scraping the waste slag attached to the molten iron slag filter support 104 to ensure the filtering efficiency of the molten iron.
[0025] The disassembly and assembly mechanism 2 includes a socket support 201 and a socket groove 202. The socket support 201 is fixedly installed at the left and right ends of the molten iron slag filter support 104. The socket groove 202 is fixedly arranged at the upper end of the socket support 201. The disassembly and assembly mechanism 2 further includes a socket rod 203 and a movable buckle 204. The socket rod 203 is fixedly installed at the left and right ends of the upper end of the ladle 103 of the nozzle. The movable buckle 204 is movably installed at the outer end of the ladle 103 of the nozzle. The disassembly and assembly mechanism 2 further includes a positioning groove 205 and a support frame 206. The positioning groove 205 is fixedly arranged at the outer end of the socket support 201. The support frame 206 is fixedly installed at the right end of the ladle 103 of the nozzle. The disassembly and assembly mechanism 2 further includes a hydraulic cylinder 207 and an adjusting rod 208. The hydraulic cylinder 207 is fixedly installed at the upper end of the support frame 206. The adjusting rod 208 is fixedly installed at the transmission end of the lower end of the hydraulic cylinder 207. The mechanical motor 105 is located at the lower end of the adjusting rod 208. The disassembly and assembly mechanism 2 further includes a liquid guide hopper 209. The liquid guide hopper 209 is fixedly installed at the lower end of the ladle 103 of the nozzle. The liquid guide hopper 209 is connected to the ladle 103 of the nozzle in a through manner. The disassembly and assembly mechanism 2 further includes a buffer pipe 210. The buffer pipe 210 is fixedly installed at the lower end of the liquid guide hopper 209. The buffer pipe 210 is connected to the liquid guide hopper 209 in a through manner. The filtered molten iron enters the interior of the liquid guide hopper 209 and then flows out through the buffer pipe 210 under the action of gravity. Since the buffer pipe 210 is bent, it plays a role of buffering and guiding the discharged molten iron, reducing the splashing during the collection of molten iron. When the molten iron slag filter support 104 needs to be repaired or replaced, the staff operates the hydraulic cylinder 207 to separate the scraper 107 from the molten iron slag filter support 104 and adjust it to a suitable position. Then, by pressing the movable buckle 204, it is separated from the positioning groove 205. The staff pulls the socket support 201 to separate the socket groove 202 from the socket rod 203, and the molten iron slag filter support 104 can be taken out for repair or replacement work.
[0026] Working principle: When using the intermediate frequency furnace body 101 for melting metal, the molten high-temperature iron water constantly contacts the furnace wall of the intermediate frequency furnace body 101. Sometimes, it will burn out the furnace lining and form slag floating on the liquid surface of the iron water, resulting in more waste slag in the iron water. During the treatment process of the iron water, the staff tilts the intermediate frequency furnace body 101, so that the iron water enters the nozzle ladle 103 through the fixed nozzle 102. The iron water slag filter bracket 104 filters the waste slag in the iron water, so that the waste slag is isolated above the iron water slag filter bracket 104. The mechanical motor 105 works to drive the reinforcing rod 106 to rotate, and the reinforcing rod 106 drives the scraper 107 to rotate, scraping the waste slag attached to the iron water slag filter bracket 104 to ensure the filtering efficiency of the iron water. The filtered iron water enters the inside of the liquid guide hopper 209 and then flows out through the buffer pipe 210 under the action of gravity. Since the buffer pipe 210 is bent, it plays a role of buffering and guiding the discharged iron water, reducing the splashing during the iron water collection process. When the iron water slag filter bracket 104 needs to be repaired or replaced, the staff operates the hydraulic cylinder 207 to separate the scraper 107 from the iron water slag filter bracket 104 and adjust it to a suitable position. Then, by pressing the movable buckle 204, it is separated from the positioning groove 205. The staff pulls the socket bracket 201 to separate the socket groove 202 from the socket rod 203, and the iron water slag filter bracket 104 can be taken out for repair or replacement operations.
[0027] Finally, it should be noted that the above content is only used to illustrate the technical solution of the present invention, rather than limiting the protection scope of the present invention. Any simple modification or equivalent replacement made by those of ordinary skill in the art to the technical solution of the present invention shall not depart from the essence and scope of the technical solution of the present invention.
Claims
1. A medium frequency furnace nozzle, comprising a main body (1) and a disassembly mechanism (2), characterized in that: The disassembly and assembly mechanism (2) is located above the main mechanism (1); the main mechanism (1) comprises an intermediate frequency furnace body (101), a fixed furnace nozzle (102) and a furnace nozzle molten iron ladle (103); the fixed furnace nozzle (102) is fixedly mounted at the rear end of the intermediate frequency furnace body (101); and the furnace nozzle molten iron ladle (103) is located at the rear of the intermediate frequency furnace body (101); The main body structure (1) further comprises a molten iron slag support (104), a mechanical motor (105), a reinforcing rod (106) and a scraper (107); the molten iron slag support (104) is movably mounted inside a furnace nozzle ladle (103); the mechanical motor (105) is located above the furnace nozzle ladle (103); the reinforcing rod (106) is fixedly mounted on the transmission end at the lower end of the mechanical motor (105); and the scraper (107) is fixedly mounted on the lower end of the reinforcing rod (106).
2. The medium frequency furnace nozzle according to claim 1, characterized in that: The disassembly and assembly mechanism (2) comprises a sleeve bracket (201) and a sleeve groove (202), wherein the sleeve bracket (201) is fixedly mounted on the left and right ends of the molten iron slag filter bracket (104), and the sleeve groove (202) is fixedly arranged on the upper end of the sleeve bracket (201).
3. The medium frequency furnace nozzle according to claim 2, characterized in that: The disassembly and assembly mechanism (2) further comprises a sleeve connecting rod (203) and a movable buckle (204), wherein the sleeve connecting rod (203) is fixedly mounted on the left and right ends of the upper end of the furnace nozzle molten iron ladle (103), and the movable buckle (204) is movably mounted on the outer end of the furnace nozzle molten iron ladle (103).
4. The medium frequency furnace nozzle according to claim 3, characterized in that: The disassembly and assembly mechanism (2) further comprises a positioning groove (205) and a support frame (206), wherein the positioning groove (205) is fixedly arranged at the outer end of the sleeve bracket (201), and the support frame (206) is fixedly installed at the right end of the furnace nozzle ladle (103).
5. The medium frequency furnace nozzle according to claim 4, characterized in that: The disassembly and assembly mechanism (2) further comprises a hydraulic cylinder (207) and an adjustment rod (208); the hydraulic cylinder (207) is fixedly mounted on the upper end of the support frame (206); the adjustment rod (208) is fixedly mounted on the transmission end at the lower end of the hydraulic cylinder (207); and the mechanical motor (105) is located at the lower end of the adjustment rod (208).
6. The medium frequency furnace nozzle according to claim 5, characterized in that: The disassembly and assembly mechanism (2) further comprises a liquid guide hopper (209), wherein the liquid guide hopper (209) is fixedly mounted at the lower end of the furnace nozzle molten iron ladle (103), and the liquid guide hopper (209) is in continuous connection with the furnace nozzle molten iron ladle (103).
7. The medium frequency furnace nozzle according to claim 6, characterized in that: The disassembly and assembly mechanism (2) further comprises a buffer tube (210), wherein the buffer tube (210) is fixedly mounted at the lower end of the liquid guiding hopper (209), and the buffer tube (210) is connected in a through-connection with the liquid guiding hopper (209).
Citation Information
Patent Citations
Automatic medium-frequency furnace slag-iron separation device
CN211420210U