Wall-mounted water tank support machining tool clamp
By designing a machining fixture that includes a working platform, support frame, welding platform and clamping components, the inefficiency and quality instability caused by the production of wall-mounted water tank brackets relying on manual operation, and fast and accurate processing and high-quality assembly are achieved.
Patent Information
- Application Number
- CN202421629734.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-11
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-07-11
AI Technical Summary
The production of wall-mounted water tank brackets depends on manual operation, resulting in inefficiency, inconsistent product size, and difficult to ensure assembly quality.
Design a machining fixture including a working platform, a support frame, a welding platform and a clamping assembly, and use clamping assembly and welding robots to achieve rapid, accurate positioning and fixing of the workpiece.
It realizes rapid and accurate processing of wall-mounted water tank brackets, reduces production costs, improves product size consistency and assembly quality, and fixtures can be widely used in a diverse production environment.
Smart Images

Figure CN223012256U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding jigs, and specifically relates to a processing tooling jig for a wall-mounted water tank bracket. Background Art
[0002] At present, the traditional method for processing wall-mounted water tank brackets still uses the original sample parts. On the welding platform, workers randomly spot-weld fixed blocks based on the outer shape to ensure the dimensional requirements of the product. The spot welding fixation during the welding process is also manually pressed and fixed.
[0003] In today's fast-paced and high-efficiency era, production efficiency and product quality are directly related to the smooth progress of the entire construction project. However, the traditional production method of wall-mounted water tank brackets often relies on manual operation for positioning and fixing, and then welding. This not only has low efficiency but is also easily affected by human factors, resulting in inconsistent product dimensions and difficult-to-guarantee assembly quality. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a processing tooling jig for a wall-mounted water tank bracket to solve the problems in the above background art that the production of wall-mounted water tank brackets relies on manual operation, which not only has low efficiency but is also easily affected by human factors, resulting in inconsistent product dimensions and difficult-to-guarantee assembly quality.
[0005] To achieve the above purpose, the utility model provides the following technical solutions:
[0006] A processing tooling jig for a wall-mounted water tank bracket includes a working platform. A support frame is fixedly installed on the top of the working platform. A welding platform is fixedly installed on the top of the support frame. A clamping assembly for clamping the bracket is installed on the surface of the welding platform. A welding manipulator is arranged on the surface of the working platform;
[0007] The clamping assembly includes a first cylinder, a third cylinder, and a fourth cylinder fixedly installed on the surface of the welding platform. The top of the first cylinder is connected with a first clamping block for clamping a first workpiece. The top of the third cylinder is provided with a third clamping block for clamping a third workpiece. The telescopic end of the fourth cylinder is connected with a fourth clamping block for clamping a fourth workpiece.
[0008] Preferably, a connecting block is fixedly installed on the top of the first cylinder close to the first workpiece. The top of the connecting block is rotatably connected with a connecting rod. The other end of the connecting rod is rotatably connected to the surface of the first clamping block.
[0009] Preferably, a second cylinder is fixedly installed on the top of one side of the welding platform. The telescopic end of the second cylinder is fixedly connected with a push plate. One end of the inner wall of the push plate contacts one end of the first workpiece.
[0010] Preferably, a fifth cylinder is fixedly installed on the bottom surface of the welding platform and at a position corresponding to the first workpiece, and the top of the fifth cylinder penetrates through the welding platform and abuts against the surface of the first workpiece.
[0011] Preferably, the fourth clamping block is arranged in a shape of "7", and one end of the fourth clamping block located above the fourth workpiece is threadedly connected with a first bolt, and one end of the first bolt abuts against the surface of the fourth workpiece.
[0012] Preferably, positioning plates are fixedly installed on the surface of the welding platform and on both sides of the second workpiece, and limiting blocks are fixedly installed on both sides of the third workpiece and on the surface of the welding platform.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0014] 1. Through the arrangement of the clamping assembly, the present utility model can quickly and accurately position and fix workpieces, thereby realizing the rapid and accurate processing of the wall-mounted water tank bracket, reducing the production cost at the same time. Moreover, the first clamping block, the third clamping block, and the fourth clamping block are made of high-strength and high-rigidity materials, ensuring the durability and stability of the fixture and being able to withstand long-term repeated use.
[0015] 2. Through the arrangement of the second cylinder, when manufacturing brackets of different heights, control the telescopic end of the second cylinder to extend, thereby pushing the push plate to one side so that it abuts against one end of the first workpiece, thus adapting to wall-mounted water tank brackets of different sizes and models, enabling the fixture to be widely applied in diverse production environments and improving the flexibility of production. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic structural diagram of the processing tooling fixture for the wall-mounted water tank bracket of the present utility model;
[0017] Figure 2 For the present utility model Figure 1 An enlarged structural diagram of part A in it;
[0018] Figure 3 For the present utility model Figure 1 An enlarged structural diagram of part B in it;
[0019] Figure 4 For the present utility model Figure 1 An enlarged structural diagram of part C in it.
[0020] In the figure: 100, support frame; 101, welding platform; 103, working platform; 104, welding manipulator; 200, first cylinder; 201, second cylinder; 202, third clamping block; 203, third cylinder; 204, fourth cylinder; 205, fourth clamping block; 206, first bolt; 207, fifth cylinder; 208, push plate; 300, first workpiece; 301, second workpiece; 302, third workpiece; 303, fourth workpiece; 400, connecting block; 401, connecting rod; 402, first clamping block; 500, limiting block; 501, positioning plate. Specific implementation manner
[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0022] Please refer to Figures 1-4 , this embodiment provides a processing tooling fixture for a wall-mounted water tank bracket, including a working platform 103. A support frame 100 is fixedly installed on the top of the working platform 103. A welding platform 101 is fixedly installed on the top of the support frame 100. A clamping assembly for clamping the bracket is installed on the surface of the welding platform 101. A welding manipulator 104 is arranged on the surface of the working platform 103;
[0023] The clamping assembly includes a first cylinder 200 fixedly installed on the surface of the welding platform 101, a third cylinder 203, and a fourth cylinder 204. The top of the first cylinder 200 is connected with a first clamping block 402 for clamping the first workpiece 300. The top of the third cylinder 203 is provided with a third clamping block 202 for clamping the third workpiece 302. The telescopic end of the fourth cylinder 204 is connected with a fourth clamping block 205 for clamping the fourth workpiece 303. And the first clamping block 402, the third clamping block 202, and the fourth clamping block 205 are made of high-strength and high-rigidity materials. Through the setting of the clamping assembly, the workpieces can be quickly and accurately positioned and fixed, thereby realizing the rapid and accurate processing of the wall-mounted water tank bracket, reducing the production cost at the same time. And the first clamping block 402, the third clamping block 202, and the fourth clamping block 205 are made of high-strength and high-rigidity materials, ensuring the durability and stability of the fixture, being able to withstand long-term repeated use, and the precise processing of each component of the fixture ensures the accuracy and reliability of the fixture.
[0024] Further, a connecting block 400 is fixedly installed at the top of one side of the first cylinder 200 close to the first workpiece 300. A connecting rod 401 is rotatably connected to the top of the connecting block 400, and the other end of the connecting rod 401 is rotatably connected to the surface of the first clamping block 402. Through the arrangement of the connecting rod 401, the movement track of the first clamping block 402 is limited.
[0025] Furthermore, a second cylinder 201 is fixedly installed at the top of one side of the welding platform 101. The telescopic end of the second cylinder 201 is fixedly connected with a push plate 208. One end of the inner wall of the push plate 208 contacts one end of the first workpiece 300. When producing brackets of different heights, control the telescopic end of the second cylinder 201 to extend, so as to push the push plate 208 to one side, making it abut against one end of the first workpiece 300, thus adapting to wall-mounted water tank brackets of different sizes and models, enabling the fixture to be widely used in diverse production environments and improving the flexibility of production.
[0026] Preferably, a fifth cylinder 207 is fixedly installed on the bottom surface of the welding platform 101 and corresponding to the first workpiece 300. The top of the fifth cylinder 207 penetrates through the welding platform 101 and abuts against the surface of the first workpiece 300. Control the telescopic end of the fifth cylinder 207 to extend to eject the welded bracket, facilitating the staff to take it.
[0027] It should be noted that the fourth clamping block 205 is arranged in a shape of '7'. One end of the fourth clamping block 205 located above the fourth workpiece 303 is threadedly connected with a first bolt 206. One end of the first bolt 206 abuts against the surface of the fourth workpiece 303. At the same time, one end of the first bolt 206 at one end of the fourth clamping block 205 abuts against the inner cavity of the fourth workpiece 303, and the other end of the fourth clamping block 205 is pressed against the surface of the first workpiece 300, so as to ensure that the tops of the first workpiece 300 and the fourth workpiece 303 are in the same horizontal plane.
[0028] Further, positioning plates 501 are fixedly installed on the surface of the welding platform 101 and on both sides of the second workpiece 301. Limit blocks 500 are fixedly installed on both sides of the third workpiece 302 and on the surface of the welding platform 101 to limit the second workpiece 301 and the third workpiece 302 to prevent displacement during welding.
[0029] Working principle;
[0030] First, place the first workpiece 300, the second workpiece 301, the third workpiece 302, and the fourth workpiece 303 in their corresponding positions on the welding platform 101 in sequence, and make one end of the first workpiece 300 abut against the inner cavity surface of the push plate 208. Subsequently, control the telescopic ends of the first cylinder 200, the third cylinder 203, and the fourth cylinder 204 to move downward, so as to clamp the first workpiece 300, the second workpiece 301, and the fourth workpiece 303. One end of the first bolt 206 at one end of the fourth clamping block 205 abuts against the inner cavity of the fourth workpiece 303, and the other end of the fourth clamping block 205 presses against the surface of the first workpiece 300, so as to ensure that the tops of the first workpiece 300 and the fourth workpiece 303 are in the same horizontal plane. Subsequently, control the welding manipulator 104 to weld the joints between the first workpiece 300, the second workpiece 301, the third workpiece 302, and the fourth workpiece 303. When the welding is completed, control the telescopic ends of the first cylinder 200, the third cylinder 203, and the fourth cylinder 204 to reset. Subsequently, control the telescopic end of the fifth cylinder 207 to extend to eject the welded bracket.
[0031] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A wall-mounted water tank bracket processing fixture, characterized in that: It comprises a working platform (103), a supporting frame (100) is fixedly mounted on the top of the working platform (103), a welding platform (101) is fixedly mounted on the top of the supporting frame (100), and a clamping component for clamping the welding of a wall-mounted water tank bracket is mounted on the surface of the welding platform (101); The clamping assembly comprises a first cylinder (200), a third cylinder (203) and a fourth cylinder (204) fixedly mounted on the surface of the welding platform (101); the top of the first cylinder (200) is connected to a first clamping block (402) for clamping the first workpiece (300); the top of the third cylinder (203) is provided with a third clamping block (202) for clamping the third workpiece (302); the telescopic end of the fourth cylinder (204) is connected to a fourth clamping block (205) for clamping the fourth workpiece (303).
2. A wall-mounted water tank bracket processing fixture according to claim 1, characterized in that; A connecting block (400) is fixedly installed on the top of one side of the first cylinder (200) close to the first workpiece (300), and a connecting rod (401) is rotatably connected to the top of the connecting block (400), and the other end of the connecting rod (401) is rotatably connected to the surface of the first clamping block (402).
3. A wall-mounted water tank bracket processing fixture according to claim 2, characterized in that: A second cylinder (201) is fixedly installed on the top of one side of the welding platform (101), and a push plate (208) is fixedly connected to the telescopic end of the second cylinder (201), and an inner wall of one side of the push plate (208) contacts one end of the first workpiece (300).
4. A wall-mounted water tank bracket processing fixture according to claim 3, characterized in that: A fifth cylinder (207) is fixedly installed on the bottom surface of the welding platform (101) and at a position corresponding to the first workpiece (300); the top of the fifth cylinder (207) penetrates the welding platform (101) and abuts against the surface of the first workpiece (300).
5. The wall-mounted water tank bracket processing fixture according to claim 4 is characterized by: The fourth clamping block (205) is arranged in a 7-shape, and one end of the fourth clamping block (205) located above the fourth workpiece (303) is threadedly connected to a first bolt (206), and one end of the first bolt (206) abuts against the surface of the fourth workpiece (303).
6. A wall-mounted water tank bracket processing fixture according to claim 5, characterized in that; Positioning plates (501) are fixedly installed on the surface of the welding platform (101) and located on both sides of the second workpiece (301), and limiting blocks (500) are fixedly installed on both sides of the third workpiece (302) and located on the surface of the welding platform (101).