Compaction device for producing and processing machine-made charcoal

Abstract

The utility model relates to the technical field of machine-made charcoal production and processing, in particular to a compaction device for machine-made charcoal production and processing, which comprises a base, and a box body is arranged at the top of the base; a crushing mechanism is arranged at the upper part in the box body and is used for crushing materials; a compaction mechanism is arranged at the lower part in the box body and is used for compacting materials; the crushing roller rolls in the rotary drum so as to conveniently and repeatedly grind the materials until the materials are crushed and discharged from the filtering holes, so that the purpose of thoroughly crushing the materials is achieved, and the problems that the surface of the compacted charcoal is not fine enough due to non-uniform sizes of raw material particles, and the surface of the compacted charcoal is not fine enough due to the fact that some large-size particles are compacted are solved. The problems that a large number of gaps exist in charcoal, the content of combustible materials is reduced, and the quality of the charcoal is reduced are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of machine-made charcoal production and processing, and specifically relates to a compaction device for machine-made charcoal production and processing. Background Technique

[0002] Machine-made charcoal, also known as artificial charcoal, recycled charcoal, smokeless clean charcoal, is a carbonaceous rod-shaped material processed by extruding wood chips. The raw materials of rod charcoal are widely sourced. Rice husks, peanut husks, cotton husks, corn cobs, etc. can all be used as raw materials to produce rod charcoal, with sawdust, wood shavings, and bamboo chips being the best. It has a high density, high calorific value, is smokeless, odorless, pollution-free, non-explosive, and flammable. It is an internationally recognized green environmental protection product and is deeply loved by people. During the production and processing of machine-made charcoal, it needs to be compacted.

[0003] The prior art such as the published patent No. CN211199148U provides a compaction device for machine-made charcoal production and processing, including a base. Support rods are respectively fixedly connected to the top of the base near the left and right sides. Above the base is arranged a U-shaped plate. The top ends of the two support rods are respectively fixedly connected to the bottom of the U-shaped plate. Above the U-shaped plate near the left side is provided a feed pipe. The bottom end of the feed pipe penetrates through the top of the U-shaped plate and extends into the U-shaped plate to be fixedly connected to a stirring tank. And the feed pipe is communicated with the inside of the stirring tank. The top of the stirring tank is fixedly connected to the inner cavity top of the U-shaped plate. And the top of the stirring tank is open. And the top of the stirring tank penetrates through the top of the U-shaped plate and is communicated with the outside of the top of the U-shaped plate. A cover plate is arranged on the top of the stirring tank. And the left and right sides of the cover plate are in contact with the inner walls on the left and right sides of the stirring tank. Thus, the purpose of stirring and compacting the raw materials can be achieved. The operation is simple, the use is convenient, and the work efficiency is high.

[0004] In this solution, the stirring shaft and the stirring blades cooperate with each other to stir the crushed raw materials. However, in fact, the particle sizes of the crushed raw materials are not uniform, resulting in a non-smooth surface after the charcoal is compacted. And after some larger particles are compacted, it may cause a large number of voids inside the charcoal, reducing the content of combustible materials and resulting in a decline in the quality of the charcoal. In view of this, we propose a compaction device for machine-made charcoal production and processing. Content of the Utility Model

[0005] The purpose of the utility model is to provide a compaction device for machine-made charcoal production and processing. This compaction device for machine-made charcoal production and processing solves the problems that due to the non-uniform particle sizes of the raw materials, the surface of the charcoal after compaction is not smooth enough, and after some larger particles are compacted, it may cause a large number of voids inside the charcoal, reducing the content of combustible materials and resulting in a decline in the quality of the charcoal.

[0006] To achieve the above purpose, the utility model provides the following technical solutions:

[0007] A compaction device for the production and processing of mechanism charcoal, including a base, and a box body is arranged on the top of the base;

[0008] Above the interior of the box body, a crushing mechanism is arranged for crushing materials;

[0009] Below the interior of the box body, a compaction mechanism is arranged for compacting materials;

[0010] Among them, the crushing mechanism includes a rotating cylinder, the rotating cylinder is rotatably connected to the back surface of the inner wall of the box body, filter holes are opened on the rotating cylinder, a motor is arranged on the back surface of the outer wall of the box body, the motor is connected to the back surface of the outer wall of the box body through a first support frame, an output end of the motor is connected with a driving rod, and the driving rod extends into the interior of the rotating cylinder, and a crushing roller is arranged on one side of the driving rod.

[0011] Preferably, support rods are respectively connected to positions corresponding to both ends of the crushing roller on the driving rod, chutes are opened on the inner walls of the support rods, and rotating shafts connected to both ends of the crushing roller are slidably connected to the inner walls of the chutes, and both ends of the crushing roller are respectively slidably connected to the support rods at corresponding positions.

[0012] Preferably, the front surface of the rotating cylinder is rotatably connected with a barrel cover, the barrel cover is connected to the front surface of the box body, and a feeding port is connected above the front surface of the barrel cover.

[0013] Preferably, a sun gear is sleeved on the position of the driving rod outside the rotating cylinder, a planetary gear is meshed with the outer wall of the sun gear, a gear ring is connected to the back surface of the rotating cylinder, and the gear ring is meshed with the planetary gear.

[0014] Preferably, the compaction mechanism includes a material receiving frame, the material receiving frame is connected to the position on the inner wall of the box body below the rotating cylinder, guide plates are respectively connected to both sides of the top of the material receiving frame, a pressing cylinder is arranged on the back surface of the box body, the pressing cylinder penetrates through the box body and extends to the front surface of the box body and is slidably connected to the inner wall of the material receiving frame, and a shaping frame is connected to the position on the front surface of the box body corresponding to the pressing cylinder, and the upper part of the shaping frame is open.

[0015] Preferably, a support plate is connected to the position at the rear inside the pressing cylinder, and a gas spring is connected to the front surface of the support plate.

[0016] Preferably, a movable plate is connected to the front surface of the gas spring, and the movable plate is slidably connected to the inner wall of the pressing cylinder.

[0017] Preferably, a reciprocating lead screw is rotatably connected to the position on the back surface of the outer wall of the box body below the driving rod, one end of the back surface of the reciprocating lead screw is rotatably connected to a second support frame, and the second support frame is connected to the back surface of the outer wall of the box body.

[0018] Preferably, a lead screw slider is threadedly connected to the outer wall of the reciprocating lead screw, and the lead screw slider is connected to the pressing cylinder.

[0019] Preferably, pulley wheels are sleeved on the outer walls of the reciprocating lead screw and the driving rod at corresponding positions, and the pulley wheels are connected by belt transmission.

[0020] With the above technical solution, the present utility model provides a compaction device for the production and processing of mechanism charcoal. It has at least the following beneficial effects:

[0021] First, the present utility model drives the driving rod to rotate through a motor, so as to drive the crushing roller to roll inside the rotating cylinder, so as to repeatedly crush the material until it is crushed to the point where it is discharged from the filtering holes, so as to achieve the purpose of thoroughly crushing the material, so as to avoid the problem that the surface of the charcoal is not smooth enough after compaction due to the uneven particle size of the raw materials, and after some larger particles are compacted, there may be a large number of voids inside the charcoal, resulting in a reduction in the content of combustible materials and a decrease in the quality of the charcoal. At the same time, when the driving rod drives the crushing roller to rotate, it will also drive the sun gear to rotate. By engaging the planetary gear, the gear ring is connected to the first rotating cylinder at the front. At the same time, through the rotation of the rotating cylinder, the material inside the rotating cylinder will not be concentrated at the bottom and remain stationary, but will roll along with the rotation of the rotating cylinder, so that the material can come into contact with the rotating cylinder, so as to improve the crushing efficiency, and the rotation of the rotating cylinder and the vibration generated when crushing the material make it difficult for the filtering holes to be blocked by the material, so as to avoid the filtering holes affecting the filtering effect.

[0022] Second, the material discharged from the filtering holes falls into the receiving frame for collection under the guidance of the inclined surface of the guiding plate, and then is compacted and shaped by the sliding of the pressing cylinder in the receiving frame. After being compacted and shaped, it is taken out through the opening above the shaping frame. And because the pressing cylinder is connected to the movable plate through an air spring, when the pressing cylinder squeezes the material, the material will enter the inside of the pressing cylinder and the movable plate compresses the air spring. With the cooperation of the shaping frame, the material is fully stressed during compaction, so that the shape of the material after forming is more firm and stable. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The drawings described herein are used to provide a further understanding of the present utility model and constitute a part of this application:

[0024] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0025] Figure 2 It is a partial cross-sectional view of the present utility model;

[0026] Figure 3 It is a partial cross-sectional view of the rotating cylinder of the present utility model;

[0027] Figure 4 It is a rear view of the present utility model;

[0028] Figure 5 This is a partial cross-sectional view of the middle cylinder of the utility model.

[0029] In the figure: 1. Base; 2. Box body; 3. Crushing mechanism; 31. Rotary drum; 311. Filter holes; 32. Bucket cover; 33. Feed inlet; 34. Driving rod; 35. Crushing roller; 351. Support rod; 352. Chute; 36. Motor; 361. First support frame; 37. Sun gear; 371. Planet gear; 372. Gear ring; 4. Compacting mechanism; 41. Material receiving frame; 42. Guide plate; 43. Cylinder; 431. Support block; 432. Gas spring; 433. Movable plate; 44. Shaping frame; 45. Pulley; 46. Reciprocating lead screw; 461. Second support frame; 47. Lead screw slider. Specific embodiments

[0030] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0031] Embodiment 1

[0032] A compaction device for the production and processing of mechanism charcoal, as Figures 1 - 5 shown, includes a base 1. A box body 2 is arranged on the top of the base 1. Above the interior of the box body 2, a crushing mechanism 3 is arranged for crushing materials. Below the interior of the box body 2, a compaction mechanism 4 is arranged for compacting materials. Among them, the crushing mechanism 3 includes a rotary drum 31. The rotary drum 31 is rotatably connected to the back surface of the inner wall of the box body 2. Filter holes 311 are formed on the rotary drum 31. A motor 36 is arranged on the back surface of the outer wall of the box body 2. The motor 36 is connected to the back surface of the outer wall of the box body 2 through a first support frame 361. The output end of the motor 36 is connected to a driving rod 34, and the driving rod 34 extends into the interior of the rotary drum 31. A crushing roller 35 is arranged on one side of the driving rod 34.

[0033] Furthermore, the crushing roller 35 rolls inside the rotary drum 31 to facilitate the repeated rolling of the materials until they are crushed to the point of being discharged from the filter holes 311, so as to achieve the purpose of thoroughly crushing the materials, and to avoid problems such as the surface of the charcoal being not smooth enough after compaction due to the uneven particle size of the raw materials, and a large number of voids may appear inside the charcoal after compaction of some larger particles, resulting in a reduction in the combustible material content and a decrease in the quality of the charcoal.

[0034] Embodiment 2

[0035] As Figure 3As shown, on the basis of Embodiment 1, preferably, support rods 351 are respectively connected to the positions of the driving rod 34 corresponding to both ends of the crushing roller 35. A chute 352 is provided on the inner wall of the support rod 351. The rotating shafts connected to both ends of the crushing roller 35 are slidably connected to the inner wall of the chute 352, and both ends of the crushing roller 35 are slidably connected to the support rods 351 at the corresponding positions.

[0036] Furthermore, since the crushing roller 35 is slidably connected to the inner wall of the chute 352 through a rotating shaft, this connection method allows a certain variation space in the radius of the rolling path of the crushing roller 35 in the rotating cylinder 31, so as to avoid the problem that the resistance is too large when the crushing roller 35 rolls due to too much material, and the crushing function of the crushing roller 35 will not fail under the action of centrifugal force and the self-weight of the crushing roller 35.

[0037] Embodiment 3

[0038] As Figure 2 shown, on the basis of Embodiment 1, preferably, a barrel cover 32 is rotatably connected to the front of the rotating cylinder 31. The barrel cover 32 is connected to the front of the box body 2, and a feed inlet 33 is connected above the front of the barrel cover 32.

[0039] Furthermore, setting the feed inlet 33 in this way allows the material to be added synchronously while the equipment is operating.

[0040] Embodiment 4

[0041] As Figure 4 shown, on the basis of Embodiment 1, preferably, a sun gear 37 is sleeved on the position of the driving rod 34 outside the rotating cylinder 31. A planetary gear 371 is meshed with the outer wall of the sun gear 37. A gear ring 372 is connected to the back of the rotating cylinder 31, and the gear ring 372 is meshed with the planetary gear 371.

[0042] Furthermore, while the driving rod 34 drives the crushing roller 35 to rotate, it will also drive the sun gear 37 to rotate. By meshing with the planetary gear 371 to drive the gear ring 372, the rotating cylinder 31 connected to the front is rotated at the same time. Through the rotation of the rotating cylinder 31, the material in the rotating cylinder 31 will not concentrate at the bottom and remain stationary, but will roll along with the rotation of the rotating cylinder 31, so that the material can contact the rotating cylinder 31 to improve the crushing efficiency. Moreover, the rotation of the rotating cylinder 31 and the vibration generated when crushing the material make it difficult for the filter holes 311 to be blocked by the material, so as to avoid the filter holes 311 affecting the filtering effect.

[0043] Embodiment 5

[0044] As Figure 2 、 Figure 4 、 Figure 5As shown, on the basis of Embodiment 1, preferably, the compaction mechanism 4 includes a material receiving frame 41. The material receiving frame 41 is connected to a position on the inner wall of the box body 2 below the rotary drum 31. On both sides of the top of the material receiving frame 41, guide plates 42 are respectively connected. A pressing cylinder 43 is arranged on the back of the box body 2. The pressing cylinder 43 penetrates through the box body 2 and extends to the front of the box body 2, and is slidably connected to the inner wall of the material receiving frame 41. A shaping frame 44 is connected to the front of the box body 2 corresponding to the position of the pressing cylinder 43, and the upper part of the shaping frame 44 is open. The material discharged from the filtering holes 311 falls into the material receiving frame 41 for collection under the guidance of the inclined surface of the guide plate 42, and then is compacted and shaped by the sliding of the pressing cylinder 43 in the material receiving frame 41. A support plate 431 is connected to the position at the rear of the inner wall of the pressing cylinder 43. A gas spring 432 is connected to the front of the support plate 431. The front of the gas spring 432 is connected to a movable plate 433, and the movable plate 433 is slidably connected to the inner wall of the pressing cylinder 43. Since the pressing cylinder 43 is connected to the movable plate 433 through the gas spring 432, when the pressing cylinder 43 extrudes the material, the material will enter the interior of the pressing cylinder 43 and the movable plate 433 compresses the gas spring 432. With the cooperation of the shaping frame 44, the material is fully stressed during compaction, making the shape of the formed material more firm and stable. A reciprocating lead screw 46 is rotatably connected to a position on the outer wall of the back of the box body 2 below the driving rod 34. One end of the back of the reciprocating lead screw 46 is rotatably connected to a second support frame 461, and the second support frame 461 is connected to the outer wall of the back of the box body 2. A lead screw slider 47 is threadedly connected to the outer wall of the reciprocating lead screw 46, and the lead screw slider 47 is connected to the pressing cylinder 43. Pulley wheels 45 are respectively sleeved on the outer walls of the reciprocating lead screw 46 and the driving rod 34 at corresponding positions, and the pulley wheels 45 are connected by a belt in transmission. While the driving rod 34 drives the sun gear 37 to rotate, it also drives the pulley wheel 45 to rotate. Through the transmission of the belt, it is convenient to drive the reciprocating lead screw 46 to rotate, so that while the lead screw slider 47 reciprocates on the outer wall of the reciprocating lead screw 46, it drives the pressing cylinder 43 to repeatedly slide back and forth, so as to facilitate the compaction of the material. And each time after compaction, when the pressing cylinder 43 withdraws from the interior of the shaping frame 44, due to the loss of the support of the shaping frame 44, the tension of the gas spring 432 will push out the compacted material.

[0045] Furthermore, since the driving rod 34 drives the sun gear 37 to rotate and also drives the pulley wheel 45 to rotate, through the transmission of the belt, it is convenient to drive the reciprocating lead screw 46 to rotate, so that while the lead screw slider 47 reciprocates on the outer wall of the reciprocating lead screw 46, it drives the pressing cylinder 43 to repeatedly slide back and forth, so as to facilitate the compaction of the material. Then, it is compacted and shaped by the sliding of the pressing cylinder 43 in the material receiving frame 41, and after being compacted and shaped, it is taken out through the open upper part of the shaping frame 44.

[0046] When the compaction device for the production and processing of mechanism charcoal of the present utility model is in use, materials are added through the feeding port 33, and then the driving rod 34 is driven to rotate by the motor 36, so as to drive the crushing roller 35 to roll inside the rotating cylinder 31, so as to facilitate the repeated rolling of the materials until they are crushed to the point of being discharged from the filtering holes 311, so as to achieve the purpose of thoroughly crushing the materials. And while the driving rod 34 drives the crushing roller 35 to rotate, it will also drive the sun gear 37 to rotate. By meshing with the planetary gear 371, the gear ring 372 is driven to be connected to the rotating cylinder 31 at the front. At the same time, through the rotation of the rotating cylinder 31, the materials in the rotating cylinder 31 will not concentrate at the bottom and remain static, but will roll along with the rotation of the rotating cylinder 31, so that the materials can contact the rotating cylinder 31, so as to improve the crushing efficiency. And the rotation of the rotating cylinder 31 and the vibration generated when crushing the materials make it difficult for the filtering holes 311 to be blocked by the materials, so as to avoid the filtering holes 311 affecting the filtering effect. The materials discharged from the filtering holes 311 are guided by the inclined surface of the guiding plate 42 and fall into the receiving frame 41 for collection. And since the driving rod 34 drives the sun gear 37 to rotate, it will also drive the pulley 45 to rotate. Through the transmission of the belt, it is convenient to drive the reciprocating lead screw 46 to rotate, so that while the screw slider 47 reciprocates on the outer wall of the reciprocating lead screw 46, it drives the pressing cylinder 43 to repeatedly slide back and forth, so as to facilitate the compaction of the materials. Then, the pressing cylinder 43 slides in the receiving frame 41 to compact and shape the materials. After compaction and shaping, it is taken out through the opening above the shaping frame 44. And since the pressing cylinder 43 is connected to the movable plate 433 through the air spring 432, when the pressing cylinder 43 extrudes the materials, the materials will enter the inside of the pressing cylinder 43 and the movable plate 433 compresses the air spring 432. With the cooperation of the shaping frame 44, the materials are evenly stressed during compaction, so that the shape of the formed materials is more firm and stable. And after each compaction, when the pressing cylinder 43 withdraws from the inside of the shaping frame 44, due to the loss of the support of the shaping frame 44, the tension of the air spring 432 will push out the compacted materials.

[0047] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.

[0048] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A compacting device for producing and processing machine-made charcoal, comprising a base (1), characterized in that: A box body (2) is arranged on the top of the base (1); A crushing mechanism (3) is arranged above the interior of the box (2) for crushing materials; A compacting mechanism (4) is provided at the lower part of the box body (2) for compacting materials; The crushing mechanism (3) comprises a rotating drum (31), the rotating drum (31) being rotatably connected to the back of the inner wall of the box body (2), the rotating drum (31) being provided with a filtering hole (311), a motor (36) being arranged on the back of the outer wall of the box body (2), the motor (36) being connected to the back of the outer wall of the box body (2) via a first support frame (361), the output end of the motor (36) being connected to a driving rod (34), and the driving rod (34) extending to the interior of the rotating drum (31), and a crushing roller (35) being arranged on one side of the driving rod (34).

2. The compacting device for producing and processing machine-made charcoal according to claim 1, characterized in that: The driving rod (34) is respectively connected to support rods (351) at positions corresponding to the two ends of the crushing roller (35), and a slide groove (352) is provided on the inner wall of the support rod (351), and the rotating shaft connected to the two ends of the crushing roller (35) is slidably connected to the inner wall of the slide groove (352), and the two ends of the crushing roller (35) are respectively slidably connected to the support rods (351) at corresponding positions.

3. The compacting device for producing and processing machine-made charcoal according to claim 1, characterized in that: The front side of the rotating drum (31) is rotatably connected to a barrel cover (32), the barrel cover (32) is connected to the front side of the box body (2), and the upper side of the front side of the barrel cover (32) is connected to a feed inlet (33).

4. The compacting device for producing and processing machine-made charcoal according to claim 1, characterized in that: The driving rod (34) is sleeved with a sun gear (37) at a position outside the rotating drum (31); the outer wall of the sun gear (37) is meshingly connected with a planetary gear (371); the back of the rotating drum (31) is connected with a gear ring (372), and the gear ring (372) is meshingly connected with the planetary gear (371).

5. The compacting device for producing and processing machine-made charcoal according to claim 1, characterized in that: The compacting mechanism (4) comprises a material receiving frame (41), the material receiving frame (41) being connected to the inner wall of the box body (2) at a position below the rotating cylinder (31), the top two sides of the material receiving frame (41) being respectively connected to guide plates (42), the back side of the box body (2) being provided with a pressing cylinder (43), the pressing cylinder (43) penetrating the box body (2) and extending to the front side of the box body (2), and the inner wall of the material receiving frame (41) being slidably connected, the front side of the box body (2) being connected to a shaping frame (44) at a position corresponding to the pressing cylinder (43), and the top of the shaping frame (44) being provided with an opening.

6. The compacting device for producing and processing machine-made charcoal according to claim 5, characterized in that: A support plate (431) is connected to the rear of the inner wall of the pressure cylinder (43), and a gas spring (432) is connected to the front of the support plate (431).

7. The compacting device for producing and processing machine-made charcoal according to claim 6, characterized in that: The front side of the gas spring (432) is connected with a movable plate (433), and the movable plate (433) is slidably connected with the inner wall of the pressure cylinder (43).

8. The compacting device for producing and processing machine-made charcoal according to claim 7, characterized in that: A reciprocating screw rod (46) is rotatably connected to the back side of the outer wall of the box body (2) below the driving rod (34), and one end of the back side of the reciprocating screw rod (46) is rotatably connected to a second support frame (461), and the second support frame (461) is connected to the back side of the outer wall of the box body (2).

9. The compacting device for producing and processing machine-made charcoal according to claim 8, characterized in that: The outer wall of the reciprocating screw rod (46) is threadedly connected with a screw rod slider (47), and the screw rod slider (47) is connected to the pressing cylinder (43).

10. The compacting device for producing and processing machine-made charcoal according to claim 9, characterized in that: The reciprocating screw rod (46) and the driving rod (34) are respectively sleeved with pulleys (45) at positions corresponding to their outer walls, and the pulleys (45) are connected via belt transmission.

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