Ceramic particle guide plate

By designing the ceramic particle deflector, using regular hexagonal ceramic particles and rubber filling structures, the wear problem caused by large gaps in the ceramic particle is solved, and higher coverage and impact resistance are achieved.

CN223015607UActive Publication Date: 2025-06-24GUANGZHOU KEYI RUBBER CO LTD
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Patent Information

Application Number
CN202422726896.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-06-24
Estimated Expiration
2034-11-08

AI Technical Summary

Technical Problem

The existing ceramic particle deflectors cannot make the ceramic particles tightly fit, resulting in large gaps, and the wear of manganese steel plates lead to naked leakage of ceramic particles and loss of impact resistance.

Method used

A ceramic particle deflector is designed, using mounting plates, high manganese steel plates, high manganese steel frames, ceramic particles and rubber filling structures. The ceramic particles are in a regular hexagonal structure and are filled in the high manganese steel frame. The rubber filling structure includes the bottom layer, gap and surface rubber layer, and the bottom rubber layer is set at the contact between the ceramic particles and the high manganese steel frame.

Benefits of technology

The ceramic particles are tightly fitted with higher coverage, avoid gap wear, provide better impact resistance and extend service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of mining industry, in particular to a ceramic particle guide plate which comprises a mounting plate, a high manganese steel plate, a high manganese steel frame, ceramic particles and a rubber filling structure. The two ends of the supporting spring are connected with the mounting plate and the high manganese steel plate through positioning pieces and positioning screws correspondingly. The high-manganese steel frame is connected to one side of the high-manganese steel plate, the rubber filling structure is arranged in the high-manganese steel frame, and the multiple sets of ceramic particles are laid in the rubber filling structure at equal intervals. According to the flow guide plate for the mining industry, ceramic particles are tightly attached, so that the ceramic particles have higher coverage rate, and the situation that when gaps between the ceramic particles are large, the ceramic particles are exposed due to abrasion of a manganese steel plate in the gaps, the ceramic particles fall out due to stress and lose the effect, and the service life of the ceramic particles is prolonged can be avoided. And the guide plate can provide better impact resistance.
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Description

Technical Field

[0001] The utility model relates to the technical field of mining, and particularly relates to a ceramic particle flow guide plate. Background Art

[0002] In the mining industry, the ore has a large mass, and the impact force and friction during the transfer process are particularly serious. The current solution on the market is to use high wear-resistant high manganese steel plates (manganese content of 11% - 14%). The wear resistance coefficient of manganese steel is 10 times that of ordinary carbon steel, but it still needs to be replaced frequently. In the industry, blind holes or through holes are left in the manganese steel, and ceramic particles with better wear resistance are embedded in the holes using adhesives to improve the service life of wear-resistant workpieces.

[0003] The existing ceramic particle flow guide plates cannot make the ceramic particles fit tightly together, resulting in a higher coverage rate of the ceramic particles. They cannot avoid large gaps between the ceramic particles. During long-term use, the manganese steel plate in the gap will be worn, causing the ceramic particles to be exposed, and the ceramic particles will fall out due to stress, losing their effectiveness. The flow guide plate cannot provide better anti-impact performance. Summary of the Utility Model

[0004] In view of the problems in the prior art, the utility model provides a ceramic particle flow guide plate. This flow guide plate for mining makes the ceramic particles fit tightly together, resulting in a higher coverage rate of the ceramic particles. It can avoid large gaps between the ceramic particles. During long-term use, the manganese steel plate in the gap will be worn, causing the ceramic particles to be exposed, and the ceramic particles will fall out due to stress, losing their effectiveness. The flow guide plate can provide better anti-impact performance.

[0005] The technical solution adopted by the utility model to solve its technical problems is a ceramic particle flow guide plate, which includes a mounting plate, a high manganese steel plate, a high manganese steel frame, ceramic particles, and a rubber filling structure. One side of the mounting plate is connected to the high manganese steel plate through a support spring. Both ends of the support spring are respectively connected to the mounting plate and the high manganese steel plate through positioning pieces and positioning screws;

[0006] The high manganese steel frame is connected to one side of the high manganese steel plate. The rubber filling structure is arranged inside the high manganese steel frame. A number of groups of ceramic particles are provided and are buried equidistantly in the rubber filling structure.

[0007] By adopting the above technical solution, this flow guide plate for mining makes the ceramic particles fit tightly together, resulting in a higher coverage rate of the ceramic particles. It can avoid large gaps between the ceramic particles. During long-term use, the manganese steel plate in the gap will be worn, causing the ceramic particles to be exposed, and the ceramic particles will fall out due to stress, losing their effectiveness. The flow guide plate can provide better anti-impact performance.

[0008] Specifically, the ceramic particles are hexagonal in structure, and the ceramic particles filled in the irregular inner edge of the high manganese steel frame are in the shape of a polygon similar to the inner edge of the high manganese steel frame.

[0009] Specifically, the rubber filling structure includes a bottom rubber layer, an interlayer rubber layer, and a surface rubber layer, and the bottom rubber layer, the interlayer rubber layer, and the surface rubber layer are all elastic clay.

[0010] By adopting the above technical solution, it is convenient to seal the ceramic particles in the high manganese steel frame by using the bottom rubber layer, the interlayer rubber layer, and the surface rubber layer.

[0011] Specifically, the bottom rubber layer is coated on the inner bottom of the high manganese steel frame, the interlayer rubber layer is filled between the ceramic particles, and the surface rubber layer is coated on the top of the ceramic particles.

[0012] Specifically, mounting screw holes are provided at the corners of the mounting plate.

[0013] By adopting the above technical solution, it is convenient to fix the whole device on both sides of the ore mining conveyor belt by using the mounting screw holes on the mounting plate and the matching bolts, so as to play a role in guiding the flow.

[0014] The beneficial effects of the present utility model:

[0015] (1) For the ceramic particle flow guide plate of the present utility model, it is convenient to fix the whole device on both sides of the ore mining conveyor belt by using the mounting screw holes on the mounting plate and the matching bolts, so as to play a role in guiding the flow and avoid the ore from falling during the conveying process; when the ore impacts the high manganese steel plate, the support spring between the high manganese steel plate and the mounting plate plays a buffering effect, reducing the impact force on the high manganese steel plate and avoiding damage to the high manganese steel plate.

[0016] (2) For the ceramic particle flow guide plate of the present utility model, by using the ceramic particles and the rubber filling structure, since the ceramic particles are designed in a regular hexagon shape, the ceramic particles are closely fitted to each other, so that the ceramic particles have a higher coverage rate, avoiding large gaps between the ceramic particles. During long-term use, the manganese steel plate in the gap will be worn, resulting in the exposure of the ceramic particles, and the ceramic particles will fall out due to stress and lose their effectiveness. Since the bottom rubber layer is provided at the part where the ceramic particles contact the high manganese steel frame, the rubber has a certain flexibility and provides better impact resistance. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The present utility model will be further described below with reference to the drawings and embodiments.

[0018] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0019] Figure 2Schematic diagram of the mounting plate structure of the present utility model;

[0020] Figure 3 Schematic diagram of the rubber filling structure of the present utility model.

[0021] In the figure: 1, high manganese steel plate; 2, high manganese steel frame; 3, ceramic particles; 4, rubber filling structure; 41, bottom rubber layer; 42, gap rubber layer; 43, surface rubber layer; 5, mounting plate; 6, mounting screw hole; 7, positioning piece; 8, support spring. Specific embodiments

[0022] In order to make the technical means, creative features, achieved purposes and effects realized by the present utility model easy to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0023] In order to make the ceramic particles in the diversion plate for mining industry fit tightly together, so that the ceramic particles have a higher coverage rate, and can avoid the manganese steel plate in the gap being worn due to the large gap between the ceramic particles during long-term use, resulting in the exposure of the ceramic particles and the ceramic particles falling out due to force, losing their effect, the diversion plate can provide better impact resistance, as Figures 1-3 shown, a ceramic particle diversion plate of the present utility model includes a mounting plate 5, a high manganese steel plate 1, a high manganese steel frame 2, ceramic particles 3 and a rubber filling structure 4. One side of the mounting plate 5 is connected to the high manganese steel plate 1 through a support spring 8. Both ends of the support spring 8 are respectively connected to the mounting plate 5 and the high manganese steel plate 1 through a positioning piece 7 and a positioning screw;

[0024] The high manganese steel frame 2 is connected to one side of the high manganese steel plate 1. The rubber filling structure 4 is arranged in the high manganese steel frame 2. A number of groups of ceramic particles 3 are provided and are buried equidistantly in the rubber filling structure 4.

[0025] During use, the diversion plate for mining industry makes the ceramic particles fit tightly together, so that the ceramic particles have a higher coverage rate, and can avoid the manganese steel plate in the gap being worn due to the large gap between the ceramic particles during long-term use, resulting in the exposure of the ceramic particles and the ceramic particles falling out due to force, losing their effect, and the diversion plate can provide better impact resistance.

[0026] Exemplarily, as Figure 1 shown, the present utility model further includes that the ceramic particles 3 are hexagonal structures, and the ceramic particles 3 filled in the irregular inner edge of the high manganese steel frame 2 are in the shape of a polygon similar to the inner edge of the high manganese steel frame 2.

[0027] During use, since the ceramic particles 3 are designed as regular hexagons, the ceramic particles 3 fit tightly together, so that the ceramic particles 3 have a higher coverage rate.

[0028] Exemplarily, such as Figure 1 , 3 As shown, the present utility model further includes that the rubber filling structure 4 includes a bottom rubber layer 41, a gap rubber layer 42 and a surface rubber layer 43, and the bottom rubber layer 41, the gap rubber layer 42 and the surface rubber layer 43 are all elastic putties.

[0029] During use, the bottom rubber layer 41, the gap rubber layer 42 and the surface rubber layer 43 are used to facilitate sealing the ceramic particles 3 in the high manganese steel frame 2.

[0030] Exemplarily, such as Figure 1 , 3 As shown, the present utility model further includes that the bottom rubber layer 41 is coated on the inner bottom of the high manganese steel frame 2, the gap rubber layer 42 is filled between the ceramic particles 3, and the surface rubber layer 43 is coated on the top of the ceramic particles 3.

[0031] During use, the rubber has a certain flexibility and provides better impact resistance.

[0032] Exemplarily, such as Figure 1 As shown, the present utility model further includes that mounting screw holes 6 are provided at the corners of the mounting plate 5.

[0033] During use, the mounting screw holes 6 on the mounting plate 5 and the matching bolts are used to facilitate fixing the whole device on both sides of the ore mining conveyor belt, playing a role in guiding the flow.

[0034] When the present utility model is in use, the mounting screw holes 6 on the mounting plate 5 and the matching bolts are used to facilitate fixing the whole device on both sides of the ore mining conveyor belt, playing a role in guiding the flow and preventing the ore from falling during transportation;

[0035] When the ore impacts the high manganese steel plate 1, the support spring 8 between the high manganese steel plate 1 and the mounting plate 5 is used to play a buffering effect, reducing the impact force on the high manganese steel plate 1 and preventing the high manganese steel plate 1 from being damaged. With the ceramic particles 3 and the rubber filling structure 4, since the ceramic particles 3 are designed in a regular hexagon shape, the ceramic particles 3 are closely fitted to each other, so that the ceramic particles 3 have a higher coverage rate, preventing large gaps between the ceramic particles 3 during long-term use;

[0036] The manganese steel plate in the gap will be worn due to abrasion, resulting in the exposure of the ceramic particles 3, causing the ceramic particles 3 to fall out due to force and losing their effect. Since the bottom rubber layer 41 is provided at the part where the ceramic particles 3 contact the high manganese steel frame 2, the rubber has a certain flexibility and provides better impact resistance.

[0037] The above has shown and described the basic principles, main features, and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. The above-described embodiments and the descriptions in the specification only illustrate the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of protection required by the present utility model. The scope of protection required by the present utility model is defined by the appended claims and their equivalents.

Claims

1. A ceramic particle guide plate, characterized in that: It comprises a mounting plate (5), a high manganese steel plate (1), a high manganese steel frame (2), ceramic particles (3) and a rubber filling structure (4), wherein one side of the mounting plate (5) is connected to the high manganese steel plate (1) via a support spring (8), and both ends of the support spring (8) are respectively connected to the mounting plate (5) and the high manganese steel plate (1) via a positioning piece (7) and a positioning screw; The high manganese steel frame (2) is connected to one side of the high manganese steel plate (1), the rubber filling structure (4) is arranged in the high manganese steel frame (2), and the ceramic particles (3) are arranged in a plurality of groups and are buried in the rubber filling structure (4) at equal distances.

2. A ceramic particle guide plate according to claim 1, characterized in that: The ceramic particles (3) are of a hexagonal structure, and the ceramic particles (3) filled in the irregular inner edge of the high manganese steel frame (2) are of a polygonal shape close to the inner edge of the high manganese steel frame (2).

3. A ceramic particle guide plate according to claim 1, characterized in that: The rubber filling structure (4) comprises a bottom rubber layer (41), a gap rubber layer (42) and a surface rubber layer (43); the bottom rubber layer (41), the gap rubber layer (42) and the surface rubber layer (43) are all elastic cement.

4. A ceramic particle guide plate according to claim 3, characterized in that: The bottom rubber layer (41) is applied to the bottom of the high manganese steel frame (2), the gap rubber layer (42) is filled between the ceramic particles (3), and the surface rubber layer (43) is applied to the top of the ceramic particles (3).

5. The ceramic particle guide plate according to claim 1, characterized in that: The corners of the mounting plate (5) are each provided with mounting screw holes (6).