Conveying belt detection system and coal conveying detection device
By using dual cameras and laser scanners in the conveyor belt detection system, combined with frame, dust removal fan and fill light device, the problem of single functionality of the traditional detection system is solved, and comprehensive detection of the belt is achieved, and the accuracy and efficiency of the detection are improved.
Patent Information
- Application Number
- CN202422337187.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-09-24
AI Technical Summary
Traditional coal conveying belt detection is single and cannot fully detect belt tear, deviation, core pulling and foreign object intrusion, resulting in insufficient timeliness and accuracy of fault discovery.
A conveyor belt detection system is designed, using dual cameras and laser scanners, which can fully collect the belt image and temperature distribution data, and realize multi-directional detection of the belt. The system also includes a frame, dust removal fan and fill light device to ensure the accuracy and reliability of detection.
It realizes comprehensive and rapid detection of belts, can timely locate belt abnormalities, improves detection accuracy and efficiency, and reduces the risk of failure.
Smart Images

Figure CN223015695U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of belt detection, and relates to a conveying belt detection system and a coal conveying detection device. Background Art
[0002] Belt transportation is often applied to various scenarios that require a large amount of continuous material transportation. It plays an important role in the fields of industrial production and logistics. In resource extraction sites such as mines and coal mines, belt transportation is used to transport raw materials such as ores and coals, quickly transferring the mined materials from the mining face to the processing or storage locations. However, during the operation of the belt conveyor, accidents such as belt breakage, longitudinal tearing, deviation, and fire are likely to occur, posing great potential safety hazards to personnel and equipment. Traditional coal conveying belt detection mainly relies on manual detection or detection by laser instruments.
[0003] Traditional manual detection relies on the experience and observation ability of staff, which may result in missed detections and misjudgments, and potential problems cannot be discovered in time, which may lead to the occurrence and expansion of faults; the detection efficiency is low and it is difficult to meet the needs of large-scale real-time monitoring. Laser instrument detection is mainly used to measure belt tearing, and it cannot detect belt deviation, belt core pulling, and foreign object intrusion, and its functionality is relatively single. Summary of the Utility Model
[0004] In order to solve the problem of the single functionality of conveying belt detection and achieve more comprehensive detection, in a first aspect, according to some embodiments of the present application, the conveying belt detection system includes
[0005] A frame, including a first support frame and a second support frame, a first cross frame disposed between the upper parts of the first support frame and the second support frame, and a second cross frame disposed between the lower parts of the first support frame and the second support frame;
[0006] A first camera, configured to collect images of the conveying belt, and disposed on the first cross frame;
[0007] A second camera, configured to collect images of the conveying belt, and disposed on the second cross frame;
[0008] A laser scanner, configured to collect images of the temperature distribution of the conveying belt, and disposed on the first cross frame;
[0009] Wherein, the conveying belt passes between the first cross frame and the second cross frame, the first camera photographs the first surface of the conveying belt, the laser scanner scans the first surface of the conveying belt, and the second camera photographs the second surface of the conveying belt.
[0010] According to some embodiments of the present application, the first cross frame is a rectangular frame, and the second cross frame is a rectangular frame.
[0011] According to the conveyor belt detection system in some embodiments of the present application, a plurality of longitudinal mounting members are arranged at intervals along the length direction between two opposite long sides of the first cross frame, and the first camera is arranged on the first longitudinal mounting member located in the middle of the first cross frame;
[0012] The laser scanner is arranged on the second longitudinal mounting member, and the second longitudinal mounting member is arranged on one side of the first longitudinal mounting member along the length direction;
[0013] A fourth longitudinal mounting member is arranged in the middle along the length direction between two opposite long sides of the second cross frame, and the second camera is arranged on the fourth longitudinal mounting member.
[0014] According to the conveyor belt detection system in some embodiments of the present application, it further includes
[0015] A first dust removal fan, arranged on the upper part of the first support frame;
[0016] A second dust removal fan, arranged on the upper part of the second support frame.
[0017] A third dust removal fan, arranged in the middle along the longitudinal direction of the first longitudinal mounting member.
[0018] According to the conveyor belt detection system in some embodiments of the present application, at least one opening is arranged on each longitudinal mounting member along the longitudinal direction.
[0019] According to the conveyor belt detection system in some embodiments of the present application, the first camera is arranged on the first side along the longitudinal direction of the first longitudinal mounting member, the second camera is arranged on the first side along the longitudinal direction of the fourth longitudinal mounting member, and the first side is the entrance side where the conveyor belt passes between the first cross frame and the second cross frame;
[0020] The conveyor belt detection system further includes
[0021] A first supplementary lighting device, arranged on the second side along the longitudinal direction of the first longitudinal mounting member, and the second side is the exit side where the conveyor belt passes between the first cross frame and the second cross frame;
[0022] A second supplementary lighting device, arranged on the second side along the longitudinal direction of the fourth longitudinal mounting member, and the second side is the exit side where the conveyor belt passes between the first cross frame and the second cross frame.
[0023] According to the conveyor belt detection system in some embodiments of the present application, it further includes corner fittings, which include a first plate member and a second plate member, and the first plate member and the second plate member are arranged at a certain angle; a first camera is arranged on the first plate member of the first corner fitting, and the second plate member of the first corner fitting is arranged on a first longitudinal mounting member; a second camera is arranged on the first plate member of the second corner fitting, and the second plate member of the second corner fitting is arranged on a fourth longitudinal mounting member;
[0024] The supplementary lighting device is arranged on the supplementary lighting bracket through a rotating shaft, and the first supplementary lighting bracket is arranged on the second side along the longitudinal direction of the first longitudinal mounting member; the second supplementary lighting bracket is arranged on the second side along the longitudinal direction of the fourth longitudinal mounting member.
[0025] According to the conveyor belt detection system in some embodiments of the present application, the first camera and the second camera are arranged opposite to each other in the height direction.
[0026] According to the conveyor belt detection system in some embodiments of the present application, it further includes a housing, and the housing covers the outside of the first support frame, the second support frame and the first cross frame, and the frame and / or the housing is a housing made of carbon fiber material;
[0027] The conveyor belt detection system further includes
[0028] a communication device that sends the image acquisition data of the first camera, the second camera and the laser scanner;
[0029] a processor that receives the image acquisition data sent by the communication device;
[0030] a display that displays data according to the output of the processor;
[0031] an alarm that alarms for data anomalies according to the output of the processor.
[0032] The communication device is arranged on a third longitudinal mounting member, and the third longitudinal mounting member is arranged on the other side of the first longitudinal mounting member along the length direction;
[0033] The display is arranged on the corresponding housing of the first support frame and / or the second support frame;
[0034] The alarm is arranged on the corresponding housing of the first cross frame.
[0035] In a second aspect, according to some embodiments of the present application, a coal conveying detection device includes any one of the conveyor belt detection systems, and the conveyor belt is a coal conveying belt.
[0036] Beneficial effects: The utility model can collect detection images of belt tearing, belt deviation, belt core pulling, and foreign object intrusion by a camera, and cooperate with a laser scanner to obtain images of temperature distribution, enabling comprehensive and rapid positioning of belt abnormalities. In particular, the utility model uses two cameras in cooperation to implement belt image acquisition in more directions, making the detection position distribution more comprehensive. Based on the realization of the above-mentioned all-round detection purpose, the utility model sets up a frame, and the conveyor belt passes between the first cross-frame and the second cross-frame, enabling synchronous image acquisition of different surfaces of the conveyor belt to achieve the all-round detection purpose.
[0037] The frame of the utility model is formed by combining a support frame and a cross-frame, and mounting parts are arranged on the cross-frame to set up a camera and a scanner, so that the two can have an adjustable or better shooting position for the conveyor belt. On this basis, the above-mentioned support in the form of a frame can reduce the weight of the frame. Moreover, at least one opening is arranged along the longitudinal direction on each longitudinal mounting part, which is also used to reduce the weight of the frame. In a preferred solution, the frame and / or the shell are prepared from carbon fiber materials, so as to achieve the purpose of reducing the weight of the frame while ensuring the strength.
[0038] The utility model sets multiple dust removal fans at different positions of the frame, which can effectively prevent dust from accumulating inside the detection system, keep the equipment clean, reduce the wear of dust on parts, and extend the service life of the equipment. The fans cooperating with the frame structure can keep the system in a good ventilation environment, which helps to improve the working efficiency of the detector, prevent dust from entering key components, reduce the risk of faults, and avoid the interference of dust on sensors and measuring elements, ensuring the accuracy of detection results.
[0039] The supplementary lighting device of the utility model can enhance lighting, ensure that the acquisition area can be clearly illuminated even in an environment with insufficient light, avoid shadows caused by object occlusion, etc., and ensure clear and comprehensive image acquisition and detection. Moreover, the supplementary lighting device is supported on the supplementary lighting bracket by a rotating shaft method, and the supplementary lighting area can be adjusted. Description of the Drawings
[0040] Figure 1 It is a schematic diagram of the installation of the conveyor belt detection system and the conveyor belt.
[0041] Figure 2 It is a schematic diagram of the conveyor belt detection system.
[0042] Figure 3 It is a schematic diagram of the inside of a conveyor belt detection system.
[0043] Figure 4 It is a schematic diagram of the inside of another conveyor belt detection system.
[0044] Wherein:
[0045] 10. Conveyor belt;
[0046] 20. Frame, 21. First support frame, 22. Second support frame, 23. First cross frame, 24. Second cross frame, 25. Longitudinal mounting member, 26. Housing;
[0047] 30. First camera;
[0048] 40. Second camera;
[0049] 50. Laser scanner;
[0050] 61. First dust removal fan, 62. Second dust removal fan, 63. Third dust removal fan;
[0051] 71. First supplementary lighting device, 72. Second supplementary lighting device, 73. Angle member, 74. First supplementary lighting support, 75. Second supplementary lighting support;
[0052] 81. Communication device, 82. Processor, 83. Display, 84. Alarm. Detailed implementation manner
[0053] The embodiments of the present application will be described in detail below with reference to the accompanying drawings. Examples of the embodiments are shown in the drawings, where the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout.
[0054] As Figure 1 shown, a conveyor belt 10 detection system includes a frame 20, a first camera 30, a second camera 40, a laser scanner 50, a dust removal fan, and a supplementary lighting device. Among them:
[0055] The frame 20 includes a first support frame 21 and a second support frame 22, a first cross frame 23 disposed between the upper parts of the first support frame 21 and the second support frame 22, and a second cross frame 24 disposed between the lower parts of the first support frame 21 and the second support frame 22. Among them, the conveyor belt 10 passes between the first cross frame 23 and the second cross frame 24. The first cross frame 23 is a rectangular frame 20, and the second cross frame 24 is a rectangular frame 20. A plurality of longitudinal mounting members 25 are arranged at intervals along the length direction between two opposite long sides of the first cross frame 23. A fourth longitudinal mounting member 25 is arranged at the middle along the length direction between two opposite long sides of the second cross frame 24. At least one opening is provided in each longitudinal mounting member 25 in the longitudinal direction, and the opening can reduce the weight of the mounting frame. The housing 26 is wrapped outside the first support frame 21, the second support frame 22, and the first cross frame 23, and the frame 20 and / or the housing 26 is a housing 26 made of carbon fiber material. The frame 20 of the present utility model is formed by combining a support frame and a cross frame, and mounting members are arranged on the cross frame to set a camera and a scanner, so that the two can have an adjustable or better shooting position for the conveyor belt 10. On this basis, the above support in the form of the frame 20 can reduce the weight of the frame 20. In a preferred solution, the frame 20 and / or the housing 26 is prepared using carbon fiber material, so as to achieve the purpose of reducing the weight of the frame 20 while ensuring the strength.
[0056] The first camera 30 is used to collect images of the conveyor belt 10 and is disposed on the first cross frame 23. The first camera 30 is disposed on the first longitudinal mounting member 25 located in the middle of the first cross frame 23. The first camera 30 photographs the first surface of the conveyor belt 10.
[0057] The second camera 40 is used to collect images of the conveyor belt 10 and is disposed on the second cross frame 24. A fourth longitudinal mounting member 25 is arranged at the middle along the length direction between two opposite long sides of the second cross frame 24, and the second camera 40 is disposed on the fourth longitudinal mounting member 25. The second camera 40 photographs the second surface of the conveyor belt 10.
[0058] The laser scanner 50 is used to collect images of the temperature distribution of the conveyor belt 10 and is used to be disposed on the first cross frame 23. The laser scanner 50 is disposed on the second longitudinal mounting member 25, and the second longitudinal mounting member 25 is arranged along the length direction on one side of the first longitudinal mounting member 25. The laser scanner 50 scans the first surface of the conveyor belt 10.
[0059] In a preferred embodiment, the first camera 30 is disposed on the first side of the first longitudinal mounting member 25 along the longitudinal direction, and the second camera 40 is disposed on the first side of the fourth longitudinal mounting member 25 along the longitudinal direction. The first side is the inlet side where the conveyor belt 10 passes between the first cross frame 23 and the second cross frame 24. Preferably, the first camera 30 and the second camera 40 are oppositely disposed in the height direction.
[0060] The utility model can collect images for detecting belt tearing, belt deviation, belt core pulling, and foreign object intrusion by the camera, and cooperate with the laser scanner 50 to collect images of the temperature distribution, so as to comprehensively and quickly locate belt abnormalities. In particular, the utility model uses two cameras in cooperation to be able to collect belt images in more directions, making the detection position distribution more comprehensive. And based on the achievement of the above all-round detection purpose, the utility model sets the frame 20, and the conveyor belt 10 passes between the first cross frame 23 and the second cross frame 24, so as to be able to synchronously collect images of different surfaces of the conveyor belt 10 and achieve the all-round detection purpose.
[0061] The dust removal fans include a first dust removal fan 61, a second dust removal fan 62, and a third dust removal fan 63. Among them, the first dust removal fan 61 is disposed on the upper part of the first support frame 21. The second dust removal fan 62 is disposed on the upper part of the second support frame 22. The third dust removal fan 63 is disposed in the middle of the first longitudinal mounting member 25 along the longitudinal direction. The utility model sets a plurality of dust removal fans at different positions of the frame 20, which can effectively prevent dust from accumulating inside the detection system, keep the equipment clean, reduce the wear of parts by dust, and extend the service life of the equipment. The fans cooperating with the structure of the frame 20 can keep the system in a good ventilation environment, which helps to improve the working efficiency of the detector, prevent dust from entering key components, reduce the risk of faults, and avoid the interference of dust on sensors and measuring elements to ensure the accuracy of detection results.
[0062] The supplementary lighting device includes a first supplementary lighting device 71 and a second supplementary lighting device 72. The first supplementary lighting device 71 is arranged on the second side of the first longitudinal mounting member 25 along the longitudinal direction, and the second side is the outlet side where the conveyor belt 10 passes between the first cross frame 23 and the second cross frame 24. The second supplementary lighting device 72 is arranged on the second side of the fourth longitudinal mounting member 25 along the longitudinal direction, and the second side is the outlet side where the conveyor belt 10 passes between the first cross frame 23 and the second cross frame 24. Among them, the camera is mounted on the longitudinal mounting member 25 through an angle member 73. The angle member 73 includes a first plate member and a second plate member, and the first plate member and the second plate member are arranged at a certain angle. The first camera 30 is arranged on the first plate member of the first angle member 73, and the second plate member of the first angle member 73 is arranged on the first longitudinal mounting member 25. The second camera 40 is arranged on the first plate member of the second angle member 73, and the second plate member of the second angle member 73 is arranged on the fourth longitudinal mounting member 25. The supplementary lighting device is arranged on the supplementary lighting bracket through a rotating shaft. The first supplementary lighting bracket 74 is arranged on the second side of the first longitudinal mounting member 25 along the longitudinal direction. The second supplementary lighting bracket 75 is arranged on the second side of the fourth longitudinal mounting member 25 along the longitudinal direction. The supplementary lighting device of the present utility model can enhance lighting, ensure that the acquisition area can be clearly illuminated even in an environment with insufficient light, avoid shadows caused by object occlusion, etc., and ensure clear and comprehensive image acquisition and detection. Moreover, the supplementary lighting device is supported on the supplementary lighting bracket by a rotating shaft method, and the supplementary lighting area can be adjusted.
[0063] In one solution, the conveyor belt 10 detection system further includes a communication device 81, a processor 82, a display 83, and an alarm 84. The communication device 81 sends the image acquisition data of the first camera 30, the second camera 40, and the laser scanner 50. The processor 82 receives the image acquisition data sent by the communication device 81. The display 83 performs data display according to the output of the processor 82. The alarm 84 performs data anomaly alarm according to the output of the processor 82. The above image acquisition, display, and data anomaly alarm are known methods. Data anomalies such as the images acquired by the camera being belt tearing, belt deviation, belt core pulling, and foreign object intrusion detection images, and the images acquired by the laser scanner 50 being high-temperature images exceeding the threshold. The communication device 81 is arranged on the third longitudinal mounting member 25, and the third longitudinal mounting member 25 is arranged on the other side of the first longitudinal mounting member 25 along the length direction. The display 83 is arranged on the corresponding housing 26 of the first support frame 21 and / or the second support frame 22. The alarm 84 is arranged on the corresponding housing 26 of the first cross frame 23.
[0064] In some instances, the conveyor belt 10 detection system is used for coal conveying detection and is a coal conveying detection device, and the conveyor belt therein is a belt for conveying coal.
[0065] In some more preferred embodiments, the camera is a high-frame-rate camera, which has the following advantages: Precise detection: It can capture minute changes and abnormalities on the belt surface, improving the accuracy of detection. Fast analysis: The high frame rate can record the movement state of the belt in real time, helping to quickly analyze the cause of faults. Detail capture: Clearly present the details of the belt, including surface wear, cracks, etc. Abnormality monitoring: Timely detect abnormalities such as belt deviation, slippage, and blockage. Retrospective analysis: The recorded video can be used for post-event tracing and analysis to help optimize the maintenance strategy. Remote monitoring: Enable remote monitoring, facilitating staff to understand the belt operation status in real time. Safety guarantee: Discover potential safety hazards in advance to ensure production safety. Fault location: Accurately determine the location of the fault, improving the repair efficiency.
[0066] In some more preferred embodiments, the supplementary light has the following advantages: Enhanced illumination: Ensure that the detection area can be clearly illuminated even in low-light environments. Improve image quality: Make the images captured by the camera clearer, facilitating accurate detection of the belt. Eliminate shadows: Avoid shadows caused by object occlusion to ensure comprehensive detection.
[0067] In some more preferred embodiments, the communication device 81 has the following advantages: Data transmission: Transmit the belt-related data detected in a timely manner to the remote control center or other devices. Real-time monitoring: Achieve real-time monitoring of the belt operation status, facilitating timely problem discovery. Remote operation: Allow operators to control and operate the detector at a remote location. Fault alarm: Send alarm information to relevant personnel in a timely manner when a fault is detected. Historical data storage: Store the data in the cloud or other storage devices for subsequent analysis. System integration: Integrate with other industrial automation systems to achieve collaborative work. Device interconnection: Connect different belt detectors to form a unified monitoring network.
[0068] In some more preferred embodiments, the laser scanner has the following advantages: Temperature detection: Can accurately detect the temperature distribution of the belt and discover overheated areas. Real-time statistics: Through laser scanning of coal blocks, the coal flow volume data can be statistically analyzed.
[0069] In some more preferred embodiments, the processor 82 has the following advantages: Data acquisition and storage: Collect and save various data generated by the detector. Data filtering and screening: Remove interfering data and extract valuable information. Data analysis: Deeply analyze the collected data to obtain key information about the belt status. Feature extraction: Extract features from the data that can reflect the operating condition of the belt. Fault diagnosis: Based on the data analysis results, determine whether there is a fault in the belt and the type of the fault. Status monitoring: Real-time monitor the operating status of the belt and provide timely warnings. Trend analysis: Analyze the change trend of the belt performance to provide a basis for predictive maintenance. Performance evaluation: Evaluate the working performance of the belt to provide a reference for optimizing operations. Parameter calculation: Calculate relevant parameters such as speed and temperature. Data visualization: Present the processed data to the user in an intuitive form.
[0070] In some more preferred embodiments, the dust removal fan has the following advantages: Prevent dust accumulation: Effectively prevent dust from accumulating inside the detector and keep the equipment clean. Prolong service life: Reduce the wear of dust on components and extend the service life of the equipment. Improve work efficiency: Maintain a good ventilation environment, which helps to improve the work efficiency of the detector. Reduce the risk of failure: Prevent dust from entering key components and reduce the risk of failure. Ensure detection accuracy: Avoid the interference of dust on sensors and measurement elements and ensure the accuracy of detection results.
[0071] In some more preferred embodiments, the display screen has the following advantages: Data presentation: Intuitively display various detected data. Real-time monitoring: Real-time display the operating status of the belt so that the operator can understand the situation in a timely manner. Fault indication: When a fault is detected, issue corresponding alarms or indications. Trend analysis: Display the change trend of data to help analyze the performance change of the belt. Parameter setting: Used to set relevant parameters of the detector.
[0072] In some more preferred embodiments, the audible and visual alarm 84 has the following advantage: Used for abnormal belt alarm.
[0073] In some more preferred embodiments, the carbon fiber housing 26 has the following advantages: High strength: Possess excellent strength and stiffness, and can effectively protect the internal components of the detector. Corrosion resistance: Have good resistance to chemical substances such as acids and alkalis, and extend the service life. Good vibration resistance: Can withstand vibration and impact, and ensure the stable operation of the detector in a harsh environment.
[0074] The present utility model also has the following effects in some preferred embodiments:
[0075] (1) High accuracy and precision: Can accurately detect various parameters of the belt.
[0076] (2) Strong real-time performance: Real-time monitor the status of the belt and discover problems in a timely manner.
[0077] (3) High degree of automation: It requires little manual operation and automatically conducts detection and data collection. This reduces the influence of human factors on the detection results and improves the consistency and stability of detection.
[0078] (4) High safety: It reduces the risks of manual detection and the exposure time of operators in dangerous environments.
[0079] (5) Data recording and analysis: It automatically records detection data, including time, parameter values, etc. Historical data can be analyzed to identify trends and patterns, providing a basis for maintenance and optimization.
[0080] (6) Early warning: Through real-time monitoring and data analysis, potential problems can be detected in advance. Sufficient time is given for prevention and repair to avoid the occurrence of failures.
[0081] (7) Cost savings: It reduces the downtime caused by failures and decreases production losses. In the long run, it reduces maintenance and operation costs.
[0082] (8) Real-time remote monitoring: It enables remote monitoring and management of the belt through the network, eliminating the need for on-site personnel to conduct frequent inspections. The operating conditions of the belt can be grasped in real time, allowing for timely decision-making.
[0083] (9) High reliability: It works stably and reliably, is not easily affected by external interference or misjudgment, provides reliable detection data, and supports accurate maintenance and management decisions.
[0084] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present utility model.
[0085] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In the description of the present utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise specifically and clearly defined.
[0086] In the present utility model, unless otherwise clearly specified or defined, terms such as "installation", "connection", "linkage", "fixation" shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral one; it may be a mechanical connection, an electrical connection, or communication with each other; it may be directly connected, or indirectly connected through an intermediate medium, and it may be the internal communication between two components or the interaction relationship between two components, unless otherwise clearly defined. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0087] In the present utility model, unless otherwise clearly specified or defined, the first feature being "on" or "under" the second feature may be that the first and second features are in direct contact, or the first and second features are indirectly in contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on top of" the second feature may be that the first feature is directly above or obliquely above the second feature, or merely indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature being "under", "beneath" and "underneath" the second feature may be that the first feature is directly below or obliquely below the second feature, or merely indicates that the horizontal height of the first feature is lower than that of the second feature.
[0088] In the present utility model, the term "and / or" describes the association relationship of associated objects and indicates that three relationships may exist. For example, A and / or B may represent: A exists alone, A and B exist simultaneously, and B exists alone. The character " / " generally indicates that the associated objects before and after are in an "or" relationship. "At least one" means one or more; "at least one of A and B", similar to "A and / or B", describes the association relationship of associated objects and indicates that three relationships may exist. For example, at least one of A and B may represent: A exists alone, A and B exist simultaneously, and B exists alone.
[0089] In the present utility model, terms such as "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic descriptions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. In addition, without contradiction, those skilled in the art can combine and combine the different embodiments or examples described in this specification and the features of different embodiments or examples.
[0090] The above are only the preferred specific embodiments of the present utility model creation, but the protection scope of the present utility model creation is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model creation, according to the technical solution and inventive concept of the present utility model creation, making equivalent substitutions or changes should be covered within the protection scope of the present utility model creation.
Claims
1. A conveyor belt detection system, characterized in that: include A frame, comprising a first support frame and a second support frame, a first cross frame arranged between the upper portions of the first support frame and the second support frame, and a second cross frame arranged between the lower portions of the first support frame and the second support frame; A first camera, used for collecting images of the conveyor belt, is arranged on the first horizontal frame; A second camera, used for collecting images of the conveyor belt, is arranged on the second horizontal frame; A laser scanner, used for collecting an image of the temperature distribution of the conveyor belt, and arranged on the first horizontal frame; The conveyor belt passes between the first horizontal frame and the second horizontal frame, the first camera photographs the first surface of the conveyor belt, the laser scanner scans the first surface of the conveyor belt, and the second camera photographs the second surface of the conveyor belt.
2. The conveyor belt detection system according to claim 1, characterized in that: The first horizontal frame is a rectangular frame, and the second horizontal frame is a rectangular frame.
3. The conveyor belt detection system according to claim 2, characterized in that: A plurality of longitudinal mounting members are arranged between two opposite long sides of the first horizontal frame at intervals along the length direction, and the first camera is arranged on a first longitudinal mounting member located in the middle of the first horizontal frame; The laser scanner is arranged on a second longitudinal mounting member, and the second longitudinal mounting member is arranged on one side of the first longitudinal mounting member along the length direction; A fourth longitudinal mounting piece is arranged between two opposite long sides of the second horizontal frame in the middle along the length direction, and the second camera is arranged on the fourth longitudinal mounting piece.
4. The conveyor belt detection system according to claim 3, characterized in that: Also includes A first dust removal fan is arranged on the upper part of the first support frame; A second dust removal fan is arranged on the upper part of the second support frame; The third dust removal fan is arranged at the middle part of the first longitudinal mounting member along the longitudinal direction.
5. The conveyor belt detection system according to claim 3, characterized in that: Each longitudinal mounting member is provided with at least one opening along the longitudinal direction.
6. The conveyor belt detection system according to claim 3, characterized in that: The first camera is arranged on a first side of the first longitudinal mounting member in the longitudinal direction, and the second camera is arranged on a first side of the fourth longitudinal mounting member in the longitudinal direction, wherein the first side is an entrance side of the conveyor belt passing through between the first horizontal frame and the second horizontal frame; The conveyor belt detection system also includes A first fill light device is arranged on a second side of the first longitudinal mounting member along the longitudinal direction, wherein the second side is an exit side of the conveyor belt passing through between the first horizontal frame and the second horizontal frame; The second fill light device is arranged on the second side of the fourth longitudinal mounting member along the longitudinal direction, and the second side is the exit side of the conveyor belt passing through the first horizontal frame and the second horizontal frame.
7. The conveyor belt detection system according to claim 6, characterized in that: The invention also includes a corner piece, the corner piece includes a first plate piece and a second plate piece, the first plate piece and the second plate piece are arranged at a certain angle; the first camera is arranged on the first plate piece of the first corner piece, and the second plate piece of the first corner piece is arranged on the first longitudinal mounting piece; the second camera is arranged on the first plate piece of the second corner piece, and the second plate piece of the second corner piece is arranged on the fourth longitudinal mounting piece; The fill light device is arranged on the fill light bracket via a rotating shaft. The first fill light bracket is arranged on the second side of the first longitudinal mounting piece along the longitudinal direction; the second fill light bracket is arranged on the second side of the fourth longitudinal mounting piece along the longitudinal direction.
8. The conveyor belt detection system according to claim 3, characterized in that: The first camera and the second camera are arranged opposite to each other in a height direction.
9. The conveyor belt detection system according to claim 3, characterized in that: It also includes a shell, the shell is coated on the outer sides of the first support frame, the second support frame and the first cross frame, and the frame and / or the shell is a shell made of carbon fiber material; The conveyor belt detection system also includes a communication device for transmitting image acquisition data of the first camera, the second camera and the laser scanner; a processor, the processor receiving the image acquisition data sent by the communication device; a display, the display displaying data according to the output of the processor; An alarm device, the alarm device performs data abnormality alarm according to the output of the processor; The communication device is arranged on a third longitudinal mounting member, and the third longitudinal mounting member is arranged on the other side of the first longitudinal mounting member along the length direction; The display is arranged on a housing corresponding to the first support frame and / or the second support frame; The alarm is arranged on a housing corresponding to the first horizontal frame.
10. A coal conveying detection device, characterized in that: It comprises the conveyor belt detection system as described in any one of claims 1 to 9, wherein the conveyor belt is a coal conveyor belt.