Die cover plate transfer device of polyurethane wood grain plate production line
By designing a mold cover transfer device for polyurethane wood-grain board production line, the problem of cumbersome demolding process in the prior art is solved, and the effect of simplifying mold release and improving production efficiency is achieved.
Patent Information
- Application Number
- CN202422314695.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-09-23
AI Technical Summary
In the prior art, the mold release process of composite sheets such as polyurethane wood-grained boards is complicated during production and preparation, which affects production efficiency.
A mold cover transfer device for a polyurethane wood-grain board production line is designed, including a first conveying mechanism, a second conveying mechanism and a transfer mechanism. The transfer mechanism moves between the first conveying mechanism and the second conveying mechanism by moving the material pick-up piece, and removes the mold cover plate and conveys it to the second conveying mechanism, which can be covered at the open end of the mold cavity.
The mold release process is simplified, the production efficiency of the sheet is improved, and the complexity of the production process is reduced.
Smart Images

Figure CN223015793U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sheet processing equipment, in particular to a mold cover transfer device and processing equipment for a polyurethane wood particle board production line. Background Art
[0002] In the related art, when producing composite sheets such as polyurethane wood particle boards, materials need to be loaded into a mold, and then the materials are compacted by a mold cover. After the sheet is fixed and formed in the mold, demolding is required. Currently, generally at the demolding position, after the sheet is taken out of the mold, the mold and the mold cover are transported to the loading position together. This process usually requires first removing the upper cover, then taking out the sheet, and then covering the cover on the mold and transporting them to the loading position together. This process is rather cumbersome and affects production efficiency. Summary of the Utility Model
[0003] The utility model aims to at least solve one of the technical problems existing in the prior art. For this purpose, the utility model provides a mold cover transfer device for a polyurethane wood particle board production line, which can simplify the demolding process and thus is beneficial to improving the production efficiency of the sheet.
[0004] The utility model also provides a processing device with the above-mentioned mold cover transfer device for a polyurethane wood particle board production line.
[0005] According to an embodiment of the first aspect of the utility model, the mold cover transfer device for a polyurethane wood particle board production line includes:
[0006] A first conveying mechanism, which is suitable for conveying a mold in which the internal sheet has been fixed and formed;
[0007] A second conveying mechanism, located on one side of the first conveying mechanism, which is suitable for conveying a mold cavity filled with raw materials inside;
[0008] A transfer mechanism, including a material taking member, which can move between the first conveying mechanism and the second conveying mechanism to remove the cover of the mold on the first conveying mechanism and convey it to the second conveying mechanism, and the cover can be covered on the opening end of the mold cavity.
[0009] According to the embodiment of the utility model, the mold cover transfer device for a polyurethane wood particle board production line has at least the following beneficial effects: The material taking member can move between the first conveying mechanism and the second conveying mechanism to remove the cover of the mold on the first conveying mechanism and convey it to the second conveying mechanism, and the material taking member can drive the cover to cover on the opening end of the mold cavity. The mold cover transfer device for a polyurethane wood particle board production line of the present application can simplify the demolding process to improve production efficiency.
[0010] According to some embodiments of the present utility model, the transfer mechanism further includes a mounting frame, and the material taking member is slidably mounted on the mounting frame.
[0011] According to some embodiments of the present utility model, the material taking member is provided with rollers, and the rollers can roll along the mounting frame.
[0012] According to some embodiments of the present utility model, it further includes a release agent tank, the release agent tank is suitable for containing release agent, and the material taking member can drive the cover plate to be immersed in the release agent.
[0013] According to some embodiments of the present utility model, the release agent tank is located between the first conveying mechanism and the second conveying mechanism.
[0014] According to some embodiments of the present utility model, the material taking member includes a first manipulator and a second manipulator. The first manipulator can move between the first conveying mechanism and the release agent tank, and the second manipulator can move between the release agent tank and the second conveying mechanism.
[0015] According to some embodiments of the present utility model, it further includes a guiding member. The guiding member is mounted on the material taking member, and when the material taking member drives the cover plate to be immersed in the release agent, the guiding member can guide the material taking member.
[0016] According to some embodiments of the present utility model, the side wall of the release agent tank gradually approaches the center from top to bottom. The guiding member includes a guiding rod, one end of the guiding rod is connected to the material taking member, and the other end is suitable for contacting the side wall of the release agent tank.
[0017] According to some embodiments of the present utility model, the material taking member is provided with a positioning sensor so that the material taking member can cover the cover plate on the opening end of the mold cavity.
[0018] The processing equipment according to the second aspect embodiment of the present utility model includes the mold cover transfer device of the polyurethane wood particle board production line in the above embodiment.
[0019] The processing equipment according to the embodiment of the present utility model has at least the following beneficial effects: The processing equipment includes the mold cover transfer device of the polyurethane wood particle board production line in the above embodiment. The mold cover transfer device of the polyurethane wood particle board production line can simplify the demolding process and is beneficial to improving the processing efficiency of the processing equipment for processing plates.
[0020] The additional aspects and advantages of the present utility model will be partially given in the following description, partially become obvious from the following description, or be understood through the practice of the present utility model. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The following further describes the present utility model in conjunction with the accompanying drawings and embodiments, where:
[0022] Figure 1 It is a schematic structural diagram of a mold cover transfer device of a polyurethane wood particle board production line according to an embodiment of the present utility model.
[0023] Figure 2 It is a partial side view of a mold cover transfer device of a polyurethane wood particle board production line according to an embodiment of the present utility model.
[0024] Reference numerals:
[0025] 100, the first conveying mechanism; 200, the second conveying mechanism; 300, the transfer mechanism; 310, the material taking member; 311, the first manipulator; 312, the second manipulator; 320, the mounting rack; 400, the mold release agent tank. Detailed implementation manners
[0026] The following details the embodiments of the present utility model. The examples of the embodiments are shown in the accompanying drawings, where the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions from beginning to end. The embodiments described below by referring to the accompanying drawings are exemplary and are only used to explain the present utility model and should not be construed as a limitation of the present utility model.
[0027] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as up, down, front, back, left, right, etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present utility model.
[0028] In the description of the present utility model, the meaning of several is one or more, the meaning of a plurality is two or more, and understandings such as greater than, less than, exceeding, etc. do not include the present number, and understandings such as above, below, within, etc. include the present number. If there is a description of first and second, it is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the sequence relationship of the indicated technical features.
[0029] In the description of the present utility model, unless otherwise clearly defined, words such as setting, installing, connecting, etc. should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in the present utility model in combination with the specific content of the technical solution.
[0030] The mold cover transfer device of the polyurethane wood particle board production line in the first aspect of the present utility model, as Figure 1 andFigure 2 As shown in the figure, the mold cover transfer device of the polyurethane wood particle board production line includes a first conveying mechanism 100, a second conveying mechanism 200, and a transfer mechanism 300. Among them, the first conveying mechanism 100 is suitable for conveying molds in which the internal plates have been fixedly formed; the second conveying mechanism 200 is located on one side of the first conveying mechanism 100, and the second conveying mechanism 200 is suitable for conveying mold cavities filled with raw materials inside; the transfer mechanism 300 includes a material taking member 310, and the material taking member 310 can move between the first conveying mechanism 100 and the second conveying mechanism 200 to remove the cover plate of the mold on the first conveying mechanism 100 and convey it to the second conveying mechanism 200, and the cover plate can cover the opening end of the mold cavity.
[0031] It should be noted that the material taking member 310 can move between the first conveying mechanism 100 and the second conveying mechanism 200 to remove the cover plate of the mold on the first conveying mechanism 100 and convey it to the second conveying mechanism 200, and the material taking member 310 can drive the cover plate to cover the opening end of the mold cavity. The mold cover transfer device of the polyurethane wood particle board production line of the present application can simplify the demolding process to improve production efficiency.
[0032] It also should be noted that the second conveying mechanism 200 is suitable for conveying mold cavities filled with raw materials for plates. For example, the raw materials for the plates can be raw materials for polyurethane composite boards, and the raw materials are added to the mold cavities through a feeding device. The transfer mechanism 300 can remove the cover plate of the mold on the first conveying mechanism 100 and cover it on the opening end of the mold cavity to facilitate compacting the raw materials and then fixedly forming them. That is, after the raw materials in the mold cavity are fixedly formed into plates, they are conveyed to the first conveying mechanism 100. After the transfer mechanism 300 removes the cover plate, the plates are taken out through a vacuum chuck, and then the empty mold cavity is transported to the feeding position for feeding. Compared with the existing method of first removing the cover plate, then taking out the plates, then covering the cover plate on the mold cavity, and after transferring the mold to the feeding position, still needing to remove the cover plate again. The mold cover transfer device of the polyurethane wood particle board production line of the present application can simplify the demolding process, thereby being beneficial to improving the processing efficiency of the plates.
[0033] In some embodiments of the present utility model, as Figure 1 and Figure 2 shown, the transfer mechanism 300 further includes a mounting frame 320, and the material taking member 310 is slidably mounted on the mounting frame 320.
[0034] As Figure 1 and Figure 2As shown, it should be noted that the first conveying mechanism 100 and the second conveying mechanism 200 are arranged at intervals in the left - right direction. The mounting frame 320 spans across both sides of the first conveying mechanism 100 and the second conveying mechanism 200 in the left - right direction. The material taking member 310 is slidably connected to the mounting frame 320. The material taking member 310 can move between the first conveying mechanism 100 and the second conveying mechanism 200.
[0035] It should also be noted that the material taking member 310 can be driven by a linear motor, or a rotary motor drives linear movement through a lead screw structure, a rack or a chain structure, etc. Of course, regarding the driving structure of the material taking member 310, those skilled in the art can determine it according to the actual situation and no specific limitation is made here.
[0036] In some embodiments of the present utility model, the material taking member 310 is provided with rollers, and the rollers can roll along the mounting frame 320.
[0037] It should be noted that the mounting frame 320 is provided with a sliding surface, and the sliding surface is horizontally arranged. The material taking member 310 is provided with rollers, and the rollers can roll on the sliding surface and drive the material taking member 310 to slide between the first conveying mechanism 100 and the second conveying mechanism 200. By setting the rollers, the smoothness of the sliding of the material taking member 310 can be improved.
[0038] It should also be noted that rollers are arranged on both opposite sides of the material taking member 310, and sliding surfaces are correspondingly arranged on both opposite sides of the mounting frame 320 to further improve the smoothness of the sliding of the material taking member 310.
[0039] In some embodiments of the present utility model, as Figure 1 and Figure 2 shown, the mold cover transfer device of the polyurethane wood particle board production line further includes a release agent tank 400. The release agent tank 400 is suitable for containing a release agent, and the material taking member 310 can drive the cover to be immersed in the release agent.
[0040] As Figure 1 and Figure 2 shown, the mold cover transfer device of the polyurethane wood particle board production line further includes a release agent tank 400. The release agent tank 400 is suitable for containing a release agent. After the material taking member 310 removes the cover, it can first immerse the cover in the release agent tank 400 so that the surface of the cover is coated with the release agent, thus facilitating demolding.
[0041] Among them, the release agent can be a water - based release agent or an oil - based release agent, etc., as long as it can facilitate the removal of the cover. Those skilled in the art can determine it according to the actual situation and no specific limitation is made here.
[0042] In some embodiments of the present utility model, as Figure 1 and Figure 2As shown, the release agent tank 400 is located between the first conveying mechanism 100 and the second conveying mechanism 200.
[0043] As Figure 2 shown, it should be noted that the release agent tank 400 is arranged between the first conveying mechanism 100 and the second conveying mechanism 200. After the picking member 310 picks up the cover plate from the first conveying mechanism 100 and moves towards the second conveying mechanism 200, it can pass through the release agent tank 400, and then immerse the cover plate in the release agent. By arranging the release agent tank 400 between the first conveying mechanism 100 and the second conveying mechanism 200, the stroke of the picking member 310 driving the cover plate to move can be reduced, which is beneficial to further improving the processing efficiency.
[0044] In some embodiments of the present invention, as Figure 1 shown, the picking member 310 includes a first manipulator 311 and a second manipulator 312. The first manipulator 311 can move between the first conveying mechanism 100 and the release agent tank 400, and the second manipulator 312 can move between the release agent tank 400 and the second conveying mechanism 200.
[0045] As Figure 1 shown, it should be noted that the picking member 310 includes a first manipulator 311 and a second manipulator 312. The first manipulator 311 and the second manipulator 312 are respectively slidably arranged on the mounting frame 320. The first manipulator 311 can move between the first conveying mechanism 100 and the release agent tank 400. The second manipulator 312 can move between the release agent and the second conveying mechanism 200. The first manipulator 311 can convey the cover plate on the first conveying mechanism 100 to the release agent tank 400, place the cover plate in the release agent, and then the first manipulator 311 moves towards the first conveying mechanism 100. The second manipulator 312 can take out the cover plate in the release agent, then move towards the second conveying mechanism 200, and cover the cover plate on the opening end of the mold cavity. By arranging two manipulators, the transfer rate of the cover plate can be improved, which is beneficial to improving the processing efficiency.
[0046] It should also be noted that the first manipulator 311 and the second manipulator 312 are provided with hooks, and the hooks can also move up or down. The first manipulator 311 and the second manipulator 312 can hook up the cover plate through the hooks. Among them, the hooks can be driven to move up and down by a linear motor or a linear motor.
[0047] It should also be noted that the picking member 310 can also be a vacuum chuck structure, etc. Those skilled in the art can determine according to the actual situation and will not be specifically limited here.
[0048] In some embodiments of the present invention, the transfer device of the mold cover plate also includes a guide member, which is installed on the material picking member 310. When the material picking member 310 drives the cover plate to be immersed in the release agent, the guide member can guide the material picking member 310.
[0049] It should be noted that the material taking member 310 is also provided with a guide member, which can play a guiding role. That is, when the material taking member 310 puts the cover plate into the release agent groove 400, the guide member can guide, so that the material taking member 310 can completely put the cover plate into the release agent groove 400, so that the release agent on the surface of the cover plate can be completely coated, which is beneficial to the subsequent demolding operation.
[0050] It should also be noted that the side walls of the release agent groove 400 gradually approach the center from top to bottom, and the guide member includes a guide rod, one end of which is connected to the material picking member 310, and the other end is suitable for contacting the side walls of the release agent groove 400.
[0051] The side wall of the release agent groove 400 can be tilted, and the side wall of the release agent groove 400 gradually approaches the center from top to bottom, that is, the opening of the release agent groove 400 gradually increases from bottom to top. The guide member includes a guide rod, one end of which is connected to the material picking member 310. When the material picking member 310 moves the cover plate downward, the guide rod can also move downward with the cover plate. When the cover plate is deflected, the guide rod contacts and abuts against the side wall of the release agent groove 400. When the cover plate is further lowered, the guide rod slides along the side wall, thereby pushing the cover plate to move back to the right position. For example, a plurality of material picking members 310 are arranged at intervals along the circumferential direction.
[0052] A rolling wheel can be rotatably provided on the side of the guide rod facing away from the material picking member 310 , and the rolling wheel can roll along the side wall of the release agent groove 400 , thereby preventing the guide rod from being stuck.
[0053] Of course, the structure of the guide member can be determined by those skilled in the art according to actual conditions, and no specific limitation is made here.
[0054] In some embodiments of the present invention, the material picking member 310 is provided with a positioning sensor, so that the material picking member 310 can cover the cover plate on the open end of the mold cavity.
[0055] It should be noted that the material taking member 310 is provided with a positioning sensor so that the material taking member 310 can accurately cover the cover plate on the open end of the mold cavity, thereby improving the effect of the cover plate on compacting the raw material.
[0056] For example, the material picking member 310 can be equipped with high-precision sensors and a control system, capable of real-time monitoring and adjustment of the position and attitude of the cover plate to ensure accurate alignment of the cover plate with the open end of the mold cavity. Alternatively, vision recognition technology (such as machine vision) can also be used to position the cover plate, that is, the image information of the cover plate and the mold cavity is captured by a camera, and through image processing and analysis, the position and attitude of the cover plate are determined. Then, this information is transmitted to the control system to guide the automated equipment or manipulator to perform precise docking operations. Or laser positioning technology can also be used. Laser positioning technology is also a high-precision positioning method. The relative position between the cover plate and the mold cavity is measured by a laser emitter and a receiver and is fed back to the control system in real time. The control system adjusts the position and attitude of the part according to the measurement results to achieve automatic alignment.
[0057] Of course, regarding the positioning sensor, those skilled in the art can determine it according to the actual situation and no specific limitation is made here.
[0058] The processing equipment according to the second aspect of the embodiment of the present utility model includes the mold cover plate transfer device of the polyurethane wood particle board production line in the above embodiment. The mold cover plate transfer device of the polyurethane wood particle board production line includes a first conveying mechanism 100, a second conveying mechanism 200, and a transfer mechanism 300. The transfer mechanism 300 includes a material picking member 310. The material picking member 310 can move between the first conveying mechanism 100 and the second conveying mechanism 200 to remove the cover plate of the mold on the first conveying mechanism 100 and convey it to the second conveying mechanism 200. The material picking member 310 can drive the cover plate to cover the open end of the mold cavity. The mold cover plate transfer device of the polyurethane wood particle board production line in the present application can simplify the demolding process and is beneficial to improving the processing efficiency of the processing equipment for processing the board.
[0059] It should also be noted that the processing equipment further includes a board punching device, a board cutting device, a board conveying device, etc. After the board is fixed and formed in the mold and taken out, the board conveying device is used to convey the board between different processes, and the board is further processed by subsequent processing devices such as a punching device and a board cutting device.
[0060] In the above embodiments, the differences between the various embodiments are mainly described. As long as the different optimized features between the various embodiments are not contradictory, they can be combined to form a more optimal embodiment. Considering the simplicity of the text, it will not be elaborated here.
[0061] Although some specific embodiments of the present utility model have been described in detail by way of examples, those skilled in the art should understand that the above examples are only for the purpose of illustration and not for limiting the scope of the present utility model. Those skilled in the art should understand that the above embodiments can be modified without departing from the scope and spirit of the present utility model. The scope of the present utility model is defined by the appended claims.
Claims
1. A mold cover transfer device for a polyurethane wood particle board production line, characterized in that: include: A first conveying mechanism (100), the first conveying mechanism (100) being suitable for conveying a mold in which an internal plate has been fixed and formed; A second conveying mechanism (200) is located on one side of the first conveying mechanism (100), and the second conveying mechanism (200) is suitable for conveying a mold cavity containing raw materials; The transfer mechanism (300) includes a material picking member (310), which can move between the first conveying mechanism (100) and the second conveying mechanism (200) to remove the cover plate of the mold on the first conveying mechanism (100) and convey it to the second conveying mechanism (200), and the cover plate can be covered on the open end of the mold cavity.
2. The mold cover transfer device of the polyurethane wood particle board production line according to claim 1 is characterized in that: The transfer mechanism (300) further comprises a mounting frame (320), and the material taking member (310) is slidably mounted on the mounting frame (320).
3. The mold cover transfer device of the polyurethane wood particle board production line according to claim 2 is characterized in that: The material taking member (310) is provided with a roller, and the roller is capable of rolling along the mounting frame (320).
4. The mold cover transfer device of the polyurethane wood particle board production line according to claim 1 is characterized in that: It also includes a release agent tank (400), which is suitable for containing a release agent, and the material taking member (310) can drive the cover plate to be immersed in the release agent.
5. The mold cover transfer device of the polyurethane wood particle board production line according to claim 4 is characterized in that: The release agent groove (400) is located between the first conveying mechanism (100) and the second conveying mechanism (200).
6. The mold cover transfer device of the polyurethane wood particle board production line according to claim 5, characterized in that: The material picking member (310) includes a first manipulator (311) and a second manipulator (312), wherein the first manipulator (311) is capable of moving between the first conveying mechanism (100) and the release agent groove (400), and the second manipulator (312) is capable of moving between the release agent groove (400) and the second conveying mechanism (200).
7. The mold cover transfer device of the polyurethane wood particle board production line according to claim 4, characterized in that: It also includes a guide member, which is installed on the material picking member (310). When the material picking member (310) drives the cover plate to be immersed in the release agent, the guide member can guide the material picking member (310).
8. The mold cover transfer device of the polyurethane wood particle board production line according to claim 7, characterized in that: The side walls of the release agent groove (400) gradually approach the center from top to bottom, and the guide member includes a guide rod, one end of which is connected to the material picking member (310) and the other end is suitable for contacting the side walls of the release agent groove (400).
9. The mold cover transfer device of the polyurethane wood particle board production line according to any one of claims 1 to 8, characterized in that: The material picking member (310) is provided with a positioning sensor so that the material picking member (310) can cover the cover plate on the open end of the mold cavity.