Novel secondary structure quick mounting and dismounting template structure

By designing a new secondary structure to quickly install and disassemble the formwork structure, and using components such as aluminum film, reinforcement rods and tie rods, the problems of cumbersome construction and waste of wood in the traditional formwork reinforcement model are solved, achieving rapid construction and environmental protection effects.

CN223018151UActive Publication Date: 2025-06-24THE FIRST COMPARY OF CHINA EIGHTH ENG BUREAU LTD
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Patent Information

Application Number
CN202422010681.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-06-24
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

The traditional formwork reinforcement model has cumbersome processes during construction, and the number of turnovers of formwork is limited, resulting in waste of wood, time and high cost.

Method used

A new type of secondary structure rapid installation and removal template structure is designed, using a pair of aluminum films, one side longitudinal reinforcement rods, articulated transverse reinforcement rods, vertical reinforcement rods and check mechanisms to achieve rapid support and removal and length adjustment.

Benefits of technology

It has achieved accelerating the construction progress, reduced wood waste, reduced the cost of later dismantling and disposal, and has faster construction speed and greener environmental protection characteristics.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a novel secondary structure quick mounting and dismounting formwork structure, and belongs to the field of building formworks. According to the technical scheme, the device comprises a pair of integrated aluminum films arranged on the two sides of concrete correspondingly, a longitudinal reinforcing rod is arranged on the back face, away from the concrete, of the integrated aluminum film on one side, and a transverse reinforcing pull rod is hinged to the upper end of the longitudinal reinforcing rod; the back face of the integrated aluminum film on the other side is provided with a vertical reinforcing pull rod used in cooperation with the transverse reinforcing pull rod, and the free end of the transverse reinforcing pull rod is connected to the upper end of the vertical reinforcing pull rod in a clamped mode. The utility model has the beneficial effects that the working procedures such as mould matching and later-stage template batten splitting are omitted, the construction progress is accelerated, the waste of wood is reduced, only cleaning, stacking and transportation are needed in the later stage, such as in-place management, the consumption cost can be reduced to almost zero, and the later-stage expense is only transportation and maintenance expense between construction sites.
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Description

Technical Field

[0001] The utility model relates to the field of building templates, in particular to a novel secondary structure quick-install and dismantle template structure. Background Art

[0002] The traditional formwork reinforcement mode has complicated processes such as early positioning, formwork matching, formwork support, and formwork removal, and the formwork is generally used only three to four times at most during construction before it can no longer be used. In the later stage, the formwork wood needs to be split and disposed of, resulting in a large amount of wood and formwork waste. The time and cost are huge. For this reason, the utility model provides a new type of secondary structure rapid installation and removal formwork structure. Utility Model Content

[0003] The utility model aims to provide a novel secondary structure quick installation and disassembly template structure which is simple to operate, accelerates construction progress and reduces wood waste.

[0004] The utility model is achieved through the following measures:

[0005] A novel secondary structure quick-install and disassembly formwork structure, characterized in that it comprises a pair of integral aluminum films respectively arranged on both sides of the concrete, wherein a longitudinal reinforcement rod is arranged on the back side of the integral aluminum film on one side away from the concrete, and a transverse reinforcement rod is hinged on the upper end of the longitudinal reinforcement rod, and a vertical reinforcement rod used in conjunction with the transverse reinforcement rod is arranged on the back side of the integral aluminum film on the other side, and the free end of the transverse reinforcement rod is clamped on the upper end of the vertical reinforcement rod.

[0006] The specific features of the utility model also include:

[0007] The transverse reinforcement rod is a retractable transverse reinforcement rod, the free end of which is provided with a slot, and the upper end of the corresponding vertical reinforcement rod is provided with a block that cooperates with the slot, and the block is arranged in the slot.

[0008] Several groups of supporting feet are arranged on the lower side edges of the integrated aluminum membrane on both sides, extending 50mm out of the aluminum membrane plate, so as to facilitate the positioning of the steel bars passing through the aluminum membrane when the template is supported, thereby increasing the stability of the lower part of the aluminum membrane and preventing displacement.

[0009] A plurality of groups of oblique reinforcement ribs are arranged on the back of the integrated aluminum film on both sides. The thickness of the integrated aluminum film is 10 mm, and the oblique reinforcement ribs protrude 5 mm from the aluminum plate to increase the overall rigidity and stability.

[0010] A pair of connecting blocks are arranged on the back of the integrated aluminum film. The pair of connecting blocks are respectively arranged on the vertical side edges near both sides of the integrated aluminum film. Adjacent two integrated aluminum films are connected and fixed by a connecting pin arranged between the two fitting connecting blocks. When the two integrated aluminum films are connected, the connecting pins and connecting blocks on both sides are used for connection and reinforcement to achieve the purpose of increasing the length of the formwork, and the assembly is convenient and fast, and the forming is stable.

[0011] The vertical reinforcement tie rod is of a triangular structure to achieve the purpose of improving stability.

[0012] The horizontal reinforcement tie rod includes an outer aluminum tube hinged to the upper end of the longitudinal reinforcement rod. An inner aluminum tube is slidably sleeved in the outer aluminum tube. A fixing plate is arranged at the free end of the inner aluminum tube, and the card slot is arranged on the fixing plate.

[0013] A check mechanism is further included. The check mechanism includes a long bar one arranged on the outer side surface of the inner aluminum tube. A rack is arranged on the long bar one. A long bar two is arranged on the outer side surface of the outer aluminum tube. A chute one penetrating into the long bar two is arranged on the inner side wall of the outer aluminum tube. The chute one cooperates with the long bar one, that is, the rack slides along the chute one through the long bar one. A gear cooperating with the rack is arranged in the chute one through a rotating shaft one. The gear is arranged at one end of the outer aluminum tube far away from the longitudinal reinforcement rod. After the rotating shaft one penetrates upward through the long bar two, a handle one is arranged. By rotating the handle one to rotate the gear, the rack is driven to slide, and then the inner aluminum tube is driven to slide to complete the telescoping.

[0014] A U-shaped plate is arranged on the upper side surface of the long bar two. Chute two are arranged on the opposite inner side surfaces of the upper and lower sides of the U-shaped plate. A U-shaped slider in cooperation is slidably arranged between the two chute two. A rotating shaft two is arranged between the upper and lower side surfaces of the U-shaped slider. A ratchet pawl is arranged on the periphery of the rotating shaft two. A ratchet wheel cooperating with the ratchet pawl is arranged on the periphery of the corresponding rotating shaft one;

[0015] Torsion springs are arranged on the periphery of the rotating shaft two on both sides of the ratchet pawl. One end of the torsion spring is arranged on the side surface of the ratchet pawl, and the other end of the torsion spring is arranged on the corresponding side surface of the U-shaped slider;

[0016] A lead screw is arranged on the vertical side surface of the U-shaped plate through a threaded structure. One end of the lead screw is rotatably arranged on the vertical side surface of the U-shaped slider, and a handle two is arranged at the other end of the lead screw. By rotating the handle two, the U-shaped slider can be slid, and then the ratchet pawl can be disengaged from or contacted with the ratchet wheel.

[0017] A scale is provided on the outer peripheral side of the inner aluminum tube. The telescopic length of the inner aluminum tube can be observed through the scale, thereby serving as a control scale for the telescopic dimension of the horizontal reinforcement tie rod.

[0018] Usage method:

[0019] Installation: First, adjust the length of the horizontal reinforcement rod according to the width of the water stop beam. Then, install positioning steel bars on the structural surface according to the control line. Then, install two of the integral aluminum membranes. The length of the formwork can be extended through the connecting block and the connecting pin. Then, connect the horizontal reinforcement rod to the vertical reinforcement rod. Then, adjust the verticality. Then, conduct formwork acceptance. Finally, pour the concrete;

[0020] Formwork removal: First, disconnect the horizontal reinforcement rod from the vertical reinforcement rod. Then, separate the connecting pin. Then, tilt the formwork outward to disengage from the concrete surface. Then, lift it upward to remove the formwork. Then, clean the formwork. Finally, perform maintenance for recycling use.

[0021] The beneficial effects of the present utility model are as follows:

[0022] When the new secondary structure rapid formwork support and removal aluminum film structure is under construction, only construction positioning, formwork support, and formwork removal are required. Processes such as formwork matching and later splitting of formwork wooden squares can be omitted, which speeds up the construction progress and reduces the waste of lumber. In the later stage, only cleaning, stacking, and transportation are needed. If the management is in place, the consumption cost can be reduced almost to "0", and the later expenses are only the transportation and maintenance costs between construction sites.

[0023] The new secondary structure rapid formwork support and removal aluminum film structure has a faster construction speed. At the same time, the use of lumber is abandoned, which is more environmentally friendly. Description of the drawings

[0024] Figure 1 It is the front view of the overall structure of the embodiment of the present utility model.

[0025] Figure 2 It is the side view of the overall structure of the embodiment of the present utility model.

[0026] Figure 3 It is the structural schematic diagram of the check valve mechanism in the embodiment of the present utility model.

[0027] Figure 4 It is Figure 3 The enlarged view of A in

[0028] Among them, the reference numerals are: 1, longitudinal reinforcement bar; 2, transverse reinforcement tie rod; 3, card slot; 4, integral aluminum film; 5, vertical reinforcement tie rod; 6, support foot; 7, positioning steel bar; 8, concrete; 9, connecting block; 10, connecting pin; 11, inner aluminum tube; 12, inclined reinforcement rib; 13, outer aluminum tube; 14, second long bar; 15, gear; 16, ratchet pawl; 17, ratchet wheel; 18, rack; 19, first handle; 20, U-shaped slider; 21, U-shaped plate; 22, lead screw. Detailed implementation manners

[0029] It should be noted that, without conflict, the embodiments in the present utility model and the features in the embodiments can be combined with each other.

[0030] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation to the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present utility model, unless otherwise specified, the meaning of "a plurality of" is two or more.

[0031] In the description of the present utility model, it should be noted that, unless otherwise clearly defined and limited, the terms "installed", "connected", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood through specific situations.

[0032] To clearly illustrate the technical features of this solution, the following is an elaboration of this solution through specific implementation manners.

[0033] See Figures 1-4, a new type of quickly installed and disassembled formwork structure for secondary structures, comprising a pair of integral aluminum membranes 4 respectively arranged on both sides of the concrete 8. On the back of one side of the integral aluminum membrane 4 away from the concrete 8, a longitudinal reinforcement bar 1 is provided. The upper end of the longitudinal reinforcement bar 1 is hinged with a transverse reinforcement tie rod 2. On the back of the other side of the integral aluminum membrane 4, a vertical reinforcement tie rod 5 used in cooperation with the transverse reinforcement tie rod 2 is provided. The free end of the transverse reinforcement tie rod 2 is clamped at the upper end of the vertical reinforcement tie rod 5.

[0034] The transverse reinforcement tie rod 2 is a telescopic transverse reinforcement tie rod. A clamping groove 3 is provided at the free end of the transverse reinforcement tie rod 2. Correspondingly, a clamping block matching with the clamping groove 3 is provided at the upper end of the vertical reinforcement tie rod 5, and the clamping block is arranged in the clamping groove 3.

[0035] A number of groups of supporting feet 6 are arranged on the lower side edges of the integral aluminum membranes 4 on both sides, protruding 50 mm from the aluminum formwork, which facilitates the positioning steel bars 7 to pass through the aluminum membrane during formwork erection, thereby increasing the lower stability of the aluminum membrane and preventing displacement.

[0036] A number of groups of inclined reinforcement ribs 12 are arranged on the back of the integral aluminum membranes 4 on both sides. The thickness of the integral aluminum membrane 4 is 10 mm, and the inclined reinforcement ribs 12 protrude 5 mm from the aluminum plate, increasing the overall stiffness and stability.

[0037] A pair of connecting blocks 9 are arranged on the back of the integral aluminum membrane 4. The pair of connecting blocks 9 are respectively arranged on the vertical side edges close to both sides of the integral aluminum membrane 4. Adjacent two integral aluminum membranes 4 are connected and fixed by connecting pins 10 arranged between two fitting connecting blocks 9. When two integral aluminums are connected, the connecting pins 10 and connecting blocks 9 on both sides are used for connection and reinforcement to achieve the purpose of increasing the length of the formwork, with convenient and fast assembly and stable forming.

[0038] The vertical reinforcement tie rod 5 is of a triangular structure to achieve the purpose of improving stability.

[0039] The transverse reinforcement tie rod 2 includes an outer aluminum tube 13 hinged to the upper end of the longitudinal reinforcement bar 1. An inner aluminum tube 11 is slidably sleeved in the outer aluminum tube 13. A fixing plate is provided at the free end of the inner aluminum tube 11, and a clamping groove 3 is provided on the fixing plate.

[0040] It further includes a check mechanism. The check mechanism includes a long bar one arranged on the outer side surface of the inner aluminum tube 11. A rack 18 is arranged on the long bar one. A long bar two 14 is arranged on the outer side surface of the outer aluminum tube 13. A chute one penetrating into the long bar two 14 is arranged on the inner side wall of the outer aluminum tube 13. The chute one cooperates with the long bar one, that is, the rack 18 slides along the chute one through the long bar one. A gear 15 matching with the rack 18 is arranged in the chute one through a rotating shaft one. The gear 15 is arranged at the end of the outer aluminum tube 13 away from the longitudinal reinforcement bar 1. After the rotating shaft one penetrates upward through the long bar two 14, a handle one 19 is arranged. By rotating the handle one 19 to rotate the gear 15, the rack 18 is driven to slide, and then the inner aluminum tube 11 is driven to slide to complete the telescoping.

[0041] A U-shaped plate 21 is provided on the upper side surface of the second long bar 14. Sliding grooves two are provided on the opposite inner side surfaces of the upper and lower sides of the U-shaped plate 21. A U-shaped slider 20 which is matched with each other is slidably arranged between the two sliding grooves two. A second rotating shaft is arranged between the upper and lower side surfaces of the U-shaped slider 20. A pawl 16 is arranged on the periphery of the second rotating shaft. A ratchet wheel 17 which is matched with the pawl 16 is arranged on the periphery of the corresponding first rotating shaft;

[0042] Torsion springs are arranged on the peripheries of the second rotating shafts on both sides of the pawl 16. One end of the torsion spring is arranged on the side surface of the pawl 16, and the other end of the torsion spring is arranged on the corresponding side surface of the U-shaped slider 20;

[0043] A lead screw 22 is arranged on the vertical side surface of the U-shaped plate 21 through a threaded structure. One end of the lead screw 22 is rotatably arranged on the vertical side surface of the U-shaped slider 20. A second handle is arranged at the other end of the lead screw 22. By rotating the second handle, the U-shaped slider 20 can be slid, so that the pawl 16 is disengaged from or in contact with the ratchet wheel 17.

[0044] Scales are arranged on the outer peripheral side surface of the inner aluminum tube 11. The telescopic length of the inner aluminum tube 11 can be observed through the scales, so as to serve as a control scale for the telescopic dimension of the transverse reinforcement tie rod 2.

[0045] Usage method:

[0046] Installation: First, adjust the length of the transverse reinforcement bar according to the width of the water stop beam. Then, install the positioning steel bars 7 on the structural surface according to the control lines. Then, install two integral aluminum membranes 4. The length of the formwork can be lengthened through the connecting blocks 9 and the connecting pins 10. Then, connect the transverse reinforcement bar with the vertical reinforcement bar. Then, adjust the verticality. Then, conduct formwork acceptance. Finally, pour the concrete 8;

[0047] Formwork removal: First, disconnect the transverse reinforcement bar from the vertical reinforcement bar. Then, separate the connecting pin 10. Then, tilt the formwork outwards to disengage from the concrete 8 surface. Then, lift the formwork upwards to remove it. Then, clean the formwork. Finally, maintain and recycle it.

[0048] The technical features not described in the present utility model can be realized by or adopted the prior art, and will not be elaborated here. Of course, the above description is not a limitation to the present utility model, and the present utility model is not limited to the above examples. The changes, modifications, additions or substitutions made by those of ordinary skill in the art within the substantial scope of the present utility model should also belong to the protection scope of the present utility model.

Claims

1. A new type of secondary structure rapid installation and disassembly template structure, characterized in that: It comprises a pair of integral aluminum films (4) respectively arranged on both sides of concrete (8), wherein a longitudinal reinforcing rod (1) is arranged on the back side of the integral aluminum film (4) away from the concrete (8), and a transverse reinforcing rod (2) is hinged on the upper end of the longitudinal reinforcing rod (1), and a vertical reinforcing rod (5) used in conjunction with the transverse reinforcing rod (2) is arranged on the back side of the integral aluminum film (4) on the other side, and the free end of the transverse reinforcing rod (2) is clamped on the upper end of the vertical reinforcing rod (5).

2. The novel secondary structure rapid installation and disassembly template structure according to claim 1 is characterized in that: The transverse reinforcement rod (2) is a telescopic transverse reinforcement rod, and a slot (3) is provided at the free end of the transverse reinforcement rod (2). Correspondingly, a block cooperating with the slot (3) is provided at the upper end of the vertical reinforcement rod (5), and the block is arranged in the slot (3).

3. The novel secondary structure rapid installation and disassembly template structure according to claim 1 is characterized in that: A plurality of groups of supporting feet (6) are provided on the lower side edges of the integrated aluminum film (4) on both sides.

4. The novel secondary structure rapid installation and removal template structure according to claim 1 is characterized in that: The back surfaces of the integrated aluminum films (4) on both sides are provided with a plurality of groups of oblique reinforcement ribs (12).

5. The novel secondary structure rapid installation and removal template structure according to claim 1 is characterized in that: A pair of connection blocks (9) are arranged on the back of the integrated aluminum film (4), and the pair of connection blocks (9) are respectively arranged on the vertical sides close to the two sides of the integrated aluminum film (4), and two adjacent integrated aluminum films (4) are connected and fixed by a connection pin (10) arranged between two fitted connection blocks (9).

6. The novel secondary structure rapid installation and removal template structure according to claim 1 is characterized in that: The vertical reinforcement rod (5) is a triangular structure.

7. The novel secondary structure rapid installation and removal template structure according to claim 2 is characterized in that: The transverse reinforcing rod (2) comprises an outer aluminum tube (13) hinged to the upper end of the longitudinal reinforcing rod (1), an inner aluminum tube (11) is slidably sleeved inside the outer aluminum tube (13), a fixing plate is provided at the free end of the inner aluminum tube (11), and the fixing plate is provided with the slot (3).

8. The novel secondary structure rapid installation and removal template structure according to claim 7 is characterized in that: The invention also includes a non-return mechanism, which includes a long bar (1) arranged on the outer side of the inner aluminum tube (11), a rack (18) being arranged on the long bar (1), a long bar (2) (14) being arranged on the outer side of the outer aluminum tube (13), a slide groove (1) penetrating into the long bar (2) (14) being arranged on the inner side wall of the outer aluminum tube (13), the slide groove (1) cooperating with the long bar (1), a gear (15) cooperating with the rack (18) being arranged in the slide groove (1) through a rotating shaft (1), the gear (15) being arranged at one end of the outer aluminum tube (13) away from the longitudinal reinforcing rod (1), and a handle (19) being arranged after the rotating shaft (1) passes through the long bar (14) upward.

9. The novel secondary structure rapid installation and removal template structure according to claim 8 is characterized in that: A U-shaped plate (21) is arranged on the upper side of the second long bar (14), and two slide grooves are arranged on the inner side surfaces of the upper and lower sides of the U-shaped plate (21), and a matching U-shaped slider (20) is slidably arranged between the two slide grooves on both sides, and a rotating shaft (2) is arranged between the upper and lower side surfaces of the U-shaped slider (20), and a ratchet (16) is arranged on the periphery of the second rotating shaft, and a ratchet (17) matching with the ratchet (16) is correspondingly arranged on the periphery of the first rotating shaft; Torsion springs are arranged on both sides of the rotating shaft of the ratchet (16), one end of the torsion spring is arranged on the side of the ratchet (16), and the other end of the torsion spring is arranged on the corresponding side of the U-shaped slider (20); A screw rod (22) is arranged on the vertical side surface of the U-shaped plate (21) via a threaded structure, one end of the screw rod (22) is rotatably arranged on the vertical side surface of the U-shaped slider (20), and a second handle is arranged on the other end of the screw rod (22).

10. The novel secondary structure rapid installation and removal template structure according to claim 7 is characterized in that: The outer side surface of the inner aluminum tube (11) is provided with scales.