Copper furnace copper liquid recovery device

By designing a flow guide tube and splashproof cover in the copper liquid recovery device of the molten copper furnace, combined with the recycling barrel and base assembly, the problem of copper liquid splashing is solved, and safe and efficient copper liquid recycling is achieved.

CN223020852UActive Publication Date: 2025-06-24FOSHAN CHENGAN COPPER IND CO LTD
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Patent Information

Application Number
CN202422138128.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-06-24
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

The existing copper liquid recovery device of the molten copper furnace is prone to splashing copper liquid during the recycling process, causing waste and threatening the safety of operators.

Method used

A copper furnace copper liquid recovery device is designed, including a flow guide mechanism and a recycling mechanism. The flow guide mechanism realizes the circulation and splash protection of copper liquid through the flow guide tube and splash protection cover. The recovery mechanism ensures smooth recycling of copper liquid through the recycling barrel and base assembly and prevents spillage.

Benefits of technology

It effectively prevents the splash of copper liquid, avoids waste, improves production efficiency, and ensures the safety of operators.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of copper melting furnaces, and provides a copper furnace copper liquid recovery device which comprises a flow guide mechanism and a recovery mechanism. The flow guide mechanism comprises a fixing structure, a splash guard and a flow guide pipe communicated with the copper furnace, the splash guard and the flow guide pipe are both installed on the fixing structure, filtering holes are formed in the side wall of one end of the flow guide pipe, and a circulation channel allowing copper liquid to circulate is formed in the splash guard. The feeding end of the circulating channel is positioned below the filtering hole; the recycling mechanism comprises a recycling barrel and a base assembly installed on the fixing structure, the base assembly is used for clamping and limiting the recycling barrel, and the discharging end of the circulation channel faces the opening of the recycling barrel; the utility model solves the problem that the production operation is influenced because the copper liquid is easy to splash, and has the advantages of simple structure and low manufacturing cost.
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Description

Technical Field

[0001] The utility model relates to the technical field of copper melting furnaces, and particularly relates to a copper liquid recovery device for a copper furnace. Background Art

[0002] The development of human civilization and the progress of society are closely related to metal materials. As one of the very important and widely used metals, copper, the demand for copper products by people is getting higher and higher. A copper melting furnace is a device for melting copper products. The copper melting furnaces required in the market generally use purple copper, brass or copper alloys as raw materials according to their process requirements (for raw materials and product quality). Common products after copper melting include copper rods, copper ingots, copper bars, parts for electronic products, etc.

[0003] In the prior art, such as a copper liquid recovery device with the publication number CN218673117U, the device makes the iron buckets communicate with each other through a transportation pipeline. During the process of continuously storing copper liquid in a group of iron buckets, once the height of the copper liquid inside the iron bucket exceeds the position of the card hole, the copper liquid inside the iron bucket storing the copper liquid can transport the excess copper liquid to the next iron bucket through the transportation pipeline, which is convenient for workers to store the copper liquid into a relatively large number of iron buckets at one time.

[0004] However, during the copper liquid recovery process of the above device, most of the time, the copper melting furnace is tilted, and the copper liquid is poured into the container under the action of gravity. Such a recovery method easily causes the copper liquid to splash outside the container after being poured into the container, resulting in waste of copper liquid and even threatening the personal safety of the operators. Summary of the Utility Model

[0005] Based on this, in order to solve the problem that the copper liquid is easy to splash and affect the production operation, the utility model provides a copper liquid recovery device for a copper furnace, and its specific technical solution is as follows:

[0006] A copper liquid recovery device for a copper furnace includes a diversion mechanism and a recovery mechanism; the diversion mechanism includes a fixed structure, a splash-proof cover and a diversion pipe communicated with the copper furnace. The splash-proof cover and the diversion pipe are both installed on the fixed structure. A filtering hole is formed on the side wall of one end of the diversion pipe. A circulation channel for the copper liquid to flow through is formed inside the splash-proof cover, and the feeding end of the circulation channel is located below the filtering hole; the recovery mechanism includes a recovery bucket and a base assembly installed on the fixed structure. The base assembly is used for clamping and limiting the recovery bucket, and the discharging end of the circulation channel faces the opening of the recovery bucket.

[0007] The above-mentioned copper furnace copper liquid recovery device is provided with a diversion pipe to facilitate the flow of copper liquid, thereby realizing the recovery of copper liquid in the copper furnace into the recovery barrel; by setting a splash-proof cover, the transition from the diversion pipe to the recovery barrel is completed, preventing splashing during copper liquid recovery, thus avoiding waste of copper liquid, and at the same time protecting operators from being harmed by splashing copper liquid, improving production efficiency; by setting filter holes, copper waste chips are filtered from the copper liquid, so that the copper liquid can flow along the filter holes to the splash-proof cover, and the filtered copper waste chips can continue to be discharged from the diversion pipe; by setting a base assembly, the recovery barrel is limited and fixed, avoiding the offset of the recovery barrel resulting in copper liquid overflow and affecting production operations.

[0008] Further, the fixing structure includes a fixing plate, an installation frame, and a driving component for controlling the rotation of the diversion pipe. The installation frame is fixedly locked on the fixing plate by bolts, and the diversion pipe is rotatably inserted on the installation frame.

[0009] Further, the diversion pipe is inclined on the installation frame. The two ends of the diversion pipe are respectively provided with a feed port and a discharge port, and the feed port is located above the discharge port.

[0010] Further, a spiral body is arranged on the inner wall of the diversion pipe.

[0011] Further, the driving component includes a first driving motor, a driving gear, and a transmission gear sleeved on the outer surface of the diversion pipe. The first driving motor is installed on the installation frame, the output end of the first driving motor is in transmission connection with the driving gear, and the driving gear meshes with the transmission gear.

[0012] Further, the base assembly includes a second driving motor, a clamping member, an elastic member, and a base detachably connected to the fixing plate. One end of the elastic member is fixedly connected to the clamping member, and the other end of the elastic member is detachably connected to the base. The second driving motor is installed at the bottom of the clamping member and is used to control the clamping state of the recovery barrel on the clamping member.

[0013] Further, the clamping member includes a connecting block and a plurality of clamping blocks for cooperatively clamping the recovery barrel. The connecting block is arranged on the top of the second driving motor, and the plurality of clamping blocks are arranged at intervals on the connecting block. An elastic member is connected between each clamping block and the base.

[0014] Further, the copper furnace copper liquid recovery device further includes a collection box arranged at the bottom of the fixing plate. The collection box is provided with a collection port communicated with the discharge port of the diversion pipe.

[0015] Further, a collection cavity communicating with the opening is formed in the collection box. Drainage openings communicating with the collection cavity are provided at the bottoms of both side walls of the collection box, and a sealing valve is provided at each drainage opening.

[0016] Further, a sealing cover is rotatably installed on one side of the collection port, a limiting bolt is installed on the other side of the collection port, a hook portion for clamping the limiting bolt is provided on the sealing cover, and the sealing cover is used to control the opening and closing state of the collection port. Description of the Drawings

[0017] Figure 1 is a schematic structural diagram of a copper furnace copper liquid recovery device according to an embodiment of the present invention;

[0018] Figure 2 is a sectional structural diagram of a copper furnace copper liquid recovery device according to an embodiment of the present invention;

[0019] Figure 3 is Figure 2 a partial enlarged structural diagram of A in

[0020] Figure 4 is a schematic structural diagram of a collection box of a copper furnace copper liquid recovery device according to an embodiment of the present invention.

[0021] Description of the Reference Numerals:

[0022] 1, fixed structure; 11, fixing plate; 12, installation frame; 13, driving assembly; 131, first driving motor; 132, driving gear; 133, transmission gear; 134, power cord; 2, splash guard; 3, diversion pipe; 31, filter holes; 32, spiral body; 4, recovery barrel; 5, base assembly; 51, second driving motor; 52, clamping member; 521, connecting block; 522, clamping block; 53, elastic member; 54, base platform; 6, collection box; 61, collection port; 62, sealing valve; 63, sealing cover; 631, hook portion; 64, limiting bolt; 7, support rail. Detailed Embodiments

[0023] In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with its embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and do not limit the protection scope of the present invention.

[0024] It should be noted that when an element is referred to as "fixed to" another element, it can be directly on the other element or there can also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation.

[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which this utility model belongs. The terms used in the specification of this utility model herein are only for the purpose of describing specific embodiments and are not intended to limit this utility model. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0026] In this utility model, the so-called "first" and "second" do not represent specific quantities and orders, but are only used for name distinction.

[0027] As Figures 1 - 3 shown, a copper furnace copper liquid recovery device in an embodiment of this utility model includes a diversion mechanism and a recovery mechanism; the diversion mechanism includes a fixing structure 1, a splash guard 2 and a diversion pipe 3 communicated with the copper furnace. The splash guard 2 and the diversion pipe 3 are both installed on the fixing structure 1. A filtering hole 31 is provided on the side wall of one end of the diversion pipe 3. A flow channel for the copper liquid to flow through is formed in the splash guard 2, and the feeding end of the flow channel is located below the filtering hole 31; the recovery mechanism includes a recovery bucket 4 and a base assembly 5 installed on the fixing structure 1. The base assembly 5 is used for clamping and limiting the recovery bucket 4, and the discharging end of the flow channel faces the opening of the recovery bucket 4.

[0028] For the above copper furnace copper liquid recovery device, by providing the diversion pipe 3, it is convenient for the copper liquid to flow, so as to realize the recovery of the copper liquid in the copper furnace into the recovery bucket 4; by providing the splash guard 2, the transition from the diversion pipe 3 to the recovery bucket 4 is completed, preventing the copper liquid from splashing during recovery, thus avoiding copper liquid waste, and at the same time protecting the operator from being injured by the splashing copper liquid and improving production efficiency; by providing the filtering hole 31, the copper waste chips are filtered from the copper liquid, so that the copper liquid can flow along the filtering hole 31 to the splash guard 2, and the filtered copper waste chips can continue to be discharged from the diversion pipe 3; by providing the base assembly 5, the limiting and fixing of the recovery bucket 4 are realized, avoiding the offset of the recovery bucket 4 resulting in the overflow of the copper liquid and affecting the production operation.

[0029] As Figure 1 and Figure 2As shown, in one embodiment, the fixing structure 1 includes a fixing plate 11, a mounting frame 12, and a driving component 13 for controlling the rotation of the diversion pipe 3. The mounting frame 12 is fixedly secured to the fixing plate 11 by bolts, and the diversion pipe 3 is rotatably inserted into the mounting frame 12. In this way, the rotation of the diversion pipe 3 on the mounting frame 12 can drive the rotation of the copper scraps inside the diversion pipe 3, so that the copper liquid on the copper scraps can be more evenly thrown out from the filter holes 31, effectively avoiding the waste of copper liquid.

[0030] In one embodiment, the diversion pipe 3 is inclined on the mounting frame 12. The two ends of the diversion pipe 3 are respectively provided with a feed port and a discharge port, and the feed port is located above the discharge port. In this way, the gravity is utilized to drive the flow of the copper liquid, saving costs.

[0031] As Figure 1 and Figure 2 As shown, in one embodiment, a spiral body 32 is provided on the inner wall of the diversion pipe 3. The copper liquid enters the diversion pipe 3 from the feed port and advances along the spiral body 32. The centrifugal force generated by the rotation of the spiral body 32 interacts with the self-gravity of the copper scraps in the copper liquid, so that the copper scraps can reach the discharge port along the setting direction of the spiral body 32, and are discharged and collected through the discharge port.

[0032] As Figure 1 and Figure 2 As shown, in one embodiment, the driving component 13 includes a first driving motor 131, a driving gear 1432, and a transmission gear 1533 sleeved on the outer surface of the diversion pipe 3. The first driving motor 131 is installed on the mounting frame 12, the output end of the first driving motor 131 is in transmission connection with the driving gear 1432, and the driving gear 1432 meshes with the transmission gear 1533. By providing the first driving motor 131, the first driving motor 131 drives the rotation of the driving gear 1432, so as to drive the rotation of the diversion pipe 3 on the mounting frame 12 by the meshing action between the driving gear 1432 and the transmission gear 1533.

[0033] As Figure 1 and Figure 3 As shown, in one embodiment, the base assembly 5 includes a second driving motor 51, a clamping member 52, an elastic member 53, and a base 54 detachably connected to the fixing plate 11. One end of the elastic member 53 is fixedly connected to the clamping member 52, and the other end of the elastic member 53 is detachably connected to the base 54. The second driving motor is installed at the bottom of the clamping member 52 and is used to control the clamping state of the recovery barrel 4 on the clamping member 52. By providing the second driving motor 51, the second driving motor 51 controls the clamping state of the clamping member 52, facilitating the disassembly and assembly of the recovery barrel 4, and improving the installation stability of the recovery barrel 4 when the recovery barrel 4 is impacted during copper liquid recovery.

[0034] As Figure 1 and Figure 2 shown, further, a power cord 134 for connecting to an external power supply is provided on the second drive motor 51.

[0035] As Figure 3 shown, in one embodiment, the clamping member 52 includes a connecting block 521 and a plurality of clamping blocks 522 for cooperatively clamping the recovery barrel 4. The connecting block 521 is arranged on the top of the second drive motor 51, and the plurality of clamping blocks 522 are arranged at intervals on the connecting block 521. An elastic member 53 is connected between each clamping block 522 and the base 54. By providing the elastic member 53, the elastic member 53 can absorb the impact caused by the falling of the copper liquid, reduce the vibration transmitted to the recovery barrel 4, and thus improve the stability of the recovery barrel 4.

[0036] Preferably, the elastic member 53 is a spring.

[0037] As Figure 4 shown, in one embodiment, the copper furnace copper liquid recovery device further includes a collection box 6 arranged at the bottom of the fixing plate 11. A collection port 61 communicating with the discharge port of the diversion pipe 3 is formed on the collection box 6.

[0038] Further, a support rail 7 is arranged at the bottom of the collection box 6.

[0039] As Figure 4 shown, in one embodiment, a collection cavity communicating with the opening is formed in the collection box 6. Drain ports communicating with the collection cavity are formed at the bottoms of both side walls of the collection box 6, and a sealing valve 62 is provided at the drain ports. The copper liquid remaining on the copper scraps can also be discharged through the drain ports.

[0040] As Figure 4 shown, in one embodiment, a sealing cover 63 is rotatably installed on one side of the collection port 61, a limit bolt 64 is installed on the other side of the collection port 61, a hook portion 631 for clamping the limit bolt 64 is provided on the sealing cover 63, and the sealing cover 63 is used to control the opening and closing state of the collection port 61. When the collection box 6 is not in use, the sealing cover 63 can be locked on the limit bolt 64 to prevent the sealing cover 63 from accidentally opening and causing foreign objects to fall into the collection cavity, increasing the cleaning difficulty for the operator.

[0041] The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity of description, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered as the scope recorded in this specification.

[0042] The above-described embodiments merely represent several implementation manners of the present utility model. The description is relatively specific and detailed, but it should not be construed as a limitation on the scope of the utility model patent. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present utility model, several modifications and improvements can still be made, and these all fall within the protection scope of the present utility model. Therefore, the protection scope of the present utility model patent shall be subject to the appended claims.

Claims

1. A copper furnace copper liquid recovery device, characterized in that: include: A flow guiding mechanism, the flow guiding mechanism comprising a fixed structure, a splash shield and a flow guiding pipe connected to the copper furnace, the splash shield and the flow guiding pipe are both mounted on the fixed structure, a filter hole is provided on a side wall at one end of the flow guiding pipe, a flow channel for the copper liquid to flow is formed in the splash shield, and a feed end of the flow channel is located below the filter hole; The recovery mechanism includes a recovery barrel and a base assembly installed on the fixed structure, the base assembly is used to clamp and limit the recovery barrel, and the discharge end of the circulation channel faces the opening of the recovery barrel.

2. The copper furnace copper liquid recovery device according to claim 1, characterized in that: The fixing structure includes a fixing plate, a mounting frame and a driving assembly for controlling the rotation of the guide tube. The mounting frame is fixed to the fixing plate by bolts, and the guide tube is rotatably plugged into the mounting frame.

3. The copper furnace copper liquid recovery device according to claim 2 is characterized in that: The guide pipe is arranged on the mounting frame in an inclined manner, and a feed port and a discharge port are respectively arranged at two ends of the guide pipe, and the feed port is located above the discharge port.

4. The copper furnace copper liquid recovery device according to claim 3 is characterized in that: A spiral body is arranged on the inner wall of the flow guide tube.

5. The copper furnace copper liquid recovery device according to claim 2, characterized in that: The driving assembly includes a first driving motor, a driving gear and a transmission gear sleeved on the outer surface of the guide tube. The first driving motor is installed on the mounting frame. The output end of the first driving motor is transmission-connected to the driving gear. The driving gear and the transmission gear are meshed with each other.

6. The copper furnace copper liquid recovery device according to claim 2, characterized in that: The base assembly includes a second drive motor, a clamping member, an elastic member, and a base detachably connected to the fixed plate, one end of the elastic member is fixedly connected to the clamping member, and the other end of the elastic member is detachably connected to the base, and the second drive motor is installed at the bottom of the clamping member and is used to control the clamping state of the recovery barrel on the clamping member.

7. The copper furnace copper liquid recovery device according to claim 6, characterized in that: The clamping member includes a connecting block and a plurality of clamping blocks for cooperating to clamp the recycling bin. The connecting block is mounted on the top of the second driving motor. A plurality of clamping blocks are spaced apart on the connecting block. The elastic member is connected between each clamping block and the base.

8. The copper furnace copper liquid recovery device according to claim 2, characterized in that: It also includes a collecting box arranged at the bottom of the fixed plate, and the collecting box is provided with a collecting port connected with the discharge port of the guide pipe.

9. The copper furnace copper liquid recovery device according to claim 8, characterized in that: A collecting cavity communicated with the opening is formed in the collecting box, and drainage ports communicated with the collecting cavity are formed at the bottoms of the side walls on both sides of the collecting box, and a sealing valve is provided at the drainage port.

10. The copper furnace copper liquid recovery device according to claim 8, characterized in that: A sealing cover is rotatably mounted on one side of the collecting port, a limiting bolt is mounted on the other side of the collecting port, a hook portion for clamping the limiting bolt is provided on the sealing cover, and the sealing cover is used to control the opening and closing state of the collecting port.