Array type cooling pipe assembly and integrated shearing machine

By designing array cooling pipe components in an integrated shear machine, the recycle of coolant is achieved, which solves the problem of the inability to recycle the coolant and improves the continuous operation capability and operation ease of the equipment.

CN223029213UActive Publication Date: 2025-06-27JIANGSU DONGHUA BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202421637378.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-06-27
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

During the use of the existing integrated shear machine, the coolant cannot be recycled, resulting in the need to frequently replenish the coolant, which increases the complexity of the operation and affects the continuous operation capability of the equipment.

Method used

An array cooling pipe assembly is designed, including a transport part and a cooling part. The coolant is transported to the cooling box through a water pump. The coolant in the cooling box processes the coolant, and the treated coolant is returned to the equipment through the liquid outlet pipe to realize the recycling of the coolant.

Benefits of technology

Through the recycling of coolant, the problem of frequent coolant replenishment is avoided, the operation complexity is reduced, and the continuous operation capability of the equipment is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an array type cooling pipe assembly and an integrated shearing machine, which comprise a base, supporting legs, a transportation part and a cooling part, the supporting legs are welded at the upper end of the base, the transportation part is arranged at the upper end of the base, and the transportation part comprises a cooling box fixedly arranged at the upper ends of the supporting legs and a water pump detachably and fixedly arranged at the upper end of the cooling box. The conveying part and the cooling part are arranged, a water pump is started to convey cooling liquid of equipment to the liquid conveying pipe through the liquid inlet pipe, then the cooling liquid is conveyed to the cooling box through the liquid conveying pipe, the cooling liquid is treated through the cooler of the cooling box, and then the cooling liquid is conveyed into the equipment through the liquid outlet pipe. Therefore, the problems that the operation complexity is increased and the continuous operation capability of equipment is influenced due to the fact that new cooling liquid needs to be supplemented as the cooling liquid cannot be recycled can be avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of shearing, in particular to an array type cooling pipe assembly and an integrated shearing machine. Background Technique

[0002] As a highly integrated device, the design concept of the integrated shearing machine is to cleverly combine the shearing function with various auxiliary functions, so as to provide users with a more convenient and efficient solution. The fully automatic shearing machine is an outstanding representative of the integrated shearing machine. It cleverly combines the ultrasonic welding technology with the traditional shearing process, making the shearing process more accurate and efficient. With its excellent performance and wide application fields, the fully automatic shearing machine is favored by various industries. In the metal processing field, it can accurately shear metal sheets to meet various complex processing requirements; in the automotive manufacturing industry, the high efficiency of the fully automatic shearing machine makes the production of automotive parts faster and more accurate; in the steel structure industry and the construction industry, it has become an important tool for building strong and beautiful structures; in addition, scientific research institutions often use the fully automatic shearing machine for material research and new product development.

[0003] In the design of an existing array type cooling pipe assembly and an integrated shearing machine, a cooling method using coolant to cool the shearing machine is adopted during operation. This cooling method ensures that the shearing machine can maintain a stable temperature under high-intensity working conditions and avoid performance degradation or equipment damage caused by overheating. However, during actual use, the coolant after cooling is directly discharged out of the system, making the coolant unable to be recycled. After each operation of the shearing machine, new coolant needs to be replenished, which not only increases the complexity of operation but also affects the continuous operation ability of the equipment. Content of the Utility Model

[0004] The purpose of the utility model is to provide an array type cooling pipe assembly and an integrated shearing machine to solve the problem that in the actual use of an existing array type cooling pipe assembly and an integrated shearing machine, the coolant after cooling is directly discharged out of the system, making the coolant unable to be recycled, and then new coolant needs to be replenished, which not only increases the complexity of operation but also affects the continuous operation ability of the equipment.

[0005] To achieve the above object, the present utility model provides the following technical solutions: On the one hand, the present utility model provides an array-type cooling pipe assembly, which includes a base, support feet, a transportation part, and a cooling part: The transportation part is arranged at the upper end of the base. The transportation part includes a cooling box fixedly arranged at the upper end of the support feet, a water pump detachably fixed at the upper end of the cooling box, a liquid delivery pipe fixed at one end of the water pump, and a liquid inlet pipe fixed at the end of the water pump away from the liquid delivery pipe. The liquid delivery pipe penetrates through the upper end of the cooling box. The transportation part also includes a liquid outlet pipe fixed on the same side of the cooling box as the liquid inlet pipe, a water inlet pipe welded to one side of the cooling box, and a solenoid valve sleeved on the outer side of the water inlet pipe. The cooling part is arranged inside the cooling box. The cooling part includes a cooler detachably fixed on the inner wall of the cooling box and an installation hole opened in the cooling box corresponding to the liquid outlet pipe. The cooler divides the cooling box into a chamber one and a chamber two.

[0006] By adopting the above technical solution, by starting the water pump, the coolant of the equipment is transported through the liquid inlet pipe to the liquid delivery pipe, then through the liquid delivery pipe to the cooling box, and then the coolant is processed by the cooler in the cooling box, and then transported to the equipment through the liquid outlet pipe. In this way, it is possible to avoid the problem that the coolant cannot be recycled, resulting in the need to supplement new coolant, which increases the complexity of operation and affects the continuous operation ability of the equipment.

[0007] Preferably, a shearing part is arranged on one side of the transportation part. The shearing part includes a cavity cooling water outlet fixed at the end of the liquid outlet pipe away from the water pump, a shearing shell welded to the lower end of the cavity cooling water outlet, and a cavity cooling water inlet welded to the outer side of the shearing shell. The cavity cooling water outlet and the cavity cooling water inlet are symmetrically distributed with respect to the diameter of the shearing shell.

[0008] By adopting the above technical solution, the cavity cooling water outlet is used to discharge the coolant from the equipment, the shearing shell is used to provide installation conditions for the components of the shearing part, and the cavity cooling water inlet is used to transport the coolant to the equipment.

[0009] Preferably, the shearing part further includes a fixing hole opened on one side of the shearing shell, a feed pipe welded to the side of the shearing shell away from the fixing hole, a rotating shaft fixed in the fixing hole, and three stator-rotors sleeved on the outer side of the rotating shaft.

[0010] By adopting the above technical solution, the fixing hole is used to place the rotating shaft, the feed pipe is used to transport the raw material to the equipment, and the stator-rotors are used to shear the raw material.

[0011] Preferably, the shearing part further includes partition plates welded to the inner walls on both sides of the shearing shell, a discharge pipe welded to the outer side of the shearing shell, and a connecting ring welded to the upper end of the discharge pipe.

[0012] By adopting the above technical solution, the isolation plate is used to isolate the coolant from the raw materials, the discharge pipe is used to discharge the sheared raw materials from the equipment, and the connecting ring is used to connect the shearing machine with the subsequent processing equipment.

[0013] On the other hand, the present utility model provides an integrated shearing machine, wherein the driving part is arranged on the side of the shearing shell away from the feeding pipe, and the driving part includes a motor detachably fixed to the upper end of the base, a rotating shaft fixed to the output end of the motor, and a mounting shell fixed to one end of the motor and the rotating shaft.

[0014] By adopting the above technical solution, the motor is used to provide driving force for the rotation of the rotating shaft, the rotating shaft is used to drive the stator and rotor to rotate, and the mounting shell is used to prevent dust from entering the output end of the motor and affecting the rotation of the rotating shaft.

[0015] Preferably, the driving part further includes a fixing plate fixed to the end of the mounting shell away from the motor, a fixing shell welded to the end of the fixing plate away from the mounting shell, a mechanical seal cooling water outlet welded to the outside of the fixing shell, a mechanical seal cooling water inlet welded to the outside of the fixing shell, and a double-end mechanical seal welded to the end of the rotating shaft away from the motor.

[0016] By adopting the above technical solution, the fixing plate is used to mount the fixing shell, the fixing shell is used to mount the mechanical seal cooling water outlet and the mechanical seal cooling water inlet, the mechanical seal cooling water outlet is used to discharge the coolant from the driving part, the mechanical seal cooling water inlet is used to transport the coolant to the driving part, and the double-end mechanical seal is used to connect the rotating shaft and the rotating axis.

[0017] Preferably, a lubricating oil sight glass is welded to the outside of the mounting shell, and a control panel is welded to one side of the base.

[0018] By adopting the above technical solution, the lubricating oil sight glass is convenient for observing the rotation of the rotating shaft, and the control panel is used to control the motor switch.

[0019] Compared with the prior art, the beneficial effects of the present utility model are:

[0020] By providing a transportation part and a cooling part, the coolant of the equipment is transported through the liquid inlet pipe to the liquid transportation pipe by starting the water pump, then transported to the cooling tank through the liquid transportation pipe, and then the coolant is processed by the cooler in the cooling tank, and then transported into the equipment through the liquid outlet pipe. In this way, it is possible to avoid the problem that the coolant cannot be recycled, resulting in the need to supplement new coolant, which increases the complexity of the operation and affects the continuous operation ability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the main structure of the equipment of the present utility model;

[0022] Figure 2 It is a schematic diagram of the transportation part structure of the present utility model;

[0023] Figure 3 Schematic diagram of the internal structure of the cooling box of the present utility model;

[0024] Figure 4 Schematic diagram of the driving part structure of the present utility model;

[0025] Figure 5 Schematic diagram of the shearing part structure of the present utility model.

[0026] In the figure: 1, base; 2, transportation part; 201, cooling box; 202, liquid transportation pipe; 203, water pump; 204, liquid inlet pipe; 205, liquid outlet pipe; 206, solenoid valve; 207, water inlet pipe; 3, cooling part; 301, cooler; 302, mounting hole; 303, chamber one; 304, chamber two; 4, driving part; 401, motor; 402, rotating shaft; 403, mounting shell; 404, mechanical seal cooling water outlet; 405, double-ended mechanical seal; 406, fixed shell; 407, fixing plate; 408, mechanical seal cooling water inlet; 5, shearing part; 501, fixing hole; 502, shearing shell; 503, rotating shaft; 504, feed pipe; 505, isolation plate; 506, stator and rotor; 507, cavity cooling water outlet; 508, discharge pipe; 509, cavity cooling water inlet; 510, connecting ring; 6, lubricating oil sight glass; 7, support feet; 8, control panel. Specific embodiments

[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0028] Embodiment 1

[0029] Please refer to Figure 1 , Figure 2 and Figure 3, the present utility model provides a technical solution: an array type cooling pipe assembly, which includes a base 1, support feet 7, a transportation part 2, a driving part 4, a shearing part 5 and a cooling part 3: The base 1 is designed in a rectangle and is used to provide installation conditions for the components of an integrated shearing machine. These support feet 7 are welded to the upper end of the base 1. The support feet 7 are designed in a rectangle and are used to support the transportation part 2. This transportation part 2 is arranged at the upper end of the base 1. The transportation part 2 includes a cooling tank 201 fixedly arranged at the upper end of the support feet 7. The cooling tank 201 is designed in a rectangle and is used to process the cooled coolant. A water pump 203 detachably fixed to the upper end of the cooling tank 201. The water pump 203 utilizes atmospheric pressure. When the piston moves upward, the outlet valve closes, and the water in the pipeline is pulled upward by the piston; when the piston moves downward, the inlet valve closes, and the water below the piston is pushed to the water outlet. The above is the existing working principle of the water pump 203 and will not be elaborated below. A liquid transportation pipe 202 fixed to one end of the water pump 203. The liquid transportation pipe 202 is designed in a cylinder and is used to connect the cooling tank 201 and the water pump 203. An inlet liquid pipe 204 fixed to the end of the water pump 203 away from the liquid transportation pipe 202. The inlet liquid pipe 204 is designed in a cylinder and is used to discharge the coolant in the equipment. The liquid transportation pipe 202 penetrates through the upper end of the cooling tank 201;

[0030] The transportation part 2 further includes an outlet liquid pipe 205 fixedly arranged on the same side of the cooling tank 201 as the inlet liquid pipe 204. The outlet liquid pipe 205 is designed in a cylinder and is used to discharge the processed coolant from the cooling tank 201. A water inlet pipe 207 welded to one side of the cooling tank 201. The water inlet pipe 207 is designed in a cylinder and is used to transport water to the cooling tank 201. An electromagnetic valve 206 sleeved on the outer side of the water inlet pipe 207. The electromagnetic valve 206 is designed in a cylinder and is used to control the water inlet rate. This cooling part 3 is arranged inside the cooling tank 201. The cooling part 3 includes a cooler 301 detachably fixed to the inner wall of the cooling tank 201. The cooler 301 is used to exchange the heat between water and the coolant, and an installation hole 302 opened in the cooling tank 201 corresponding to the outlet liquid pipe 205. The installation hole 302 is designed in an arc and is used to install the outlet liquid pipe 205. The cooler 301 divides the cooling tank 201 into a chamber one 303 and a chamber two 304. The chamber one 303 and the chamber two 304 are respectively used to place the coolant and water.

[0031] By starting the water pump 203, the coolant of the equipment is transported to the liquid transportation pipe 202 through the inlet liquid pipe 204, then transported to the cooling tank 201 through the liquid transportation pipe 202, and then the coolant is processed by the cooler 301 of the cooling tank 201, and then transported to the equipment through the outlet liquid pipe 205. In this way, it is possible to avoid the problem that the coolant cannot be recycled, resulting in the need to supplement new coolant, which increases the complexity of operation and affects the continuous operation ability of the equipment.

[0032] Embodiment Two

[0033] Please refer to Figure 4 , an array cooling tube assembly, including a fixing hole 501, a shear shell 502, a rotating shaft 503, a feed pipe 504, a partition plate 505, a stator-rotor 506, a cavity cooling water outlet 507, a discharge pipe 508, a cavity cooling water inlet 509 and a connection ring 510: One side of the transportation part 2 is provided with a shearing part 5. This shearing part 5 includes a cavity cooling water outlet 507 fixedly arranged at the end of the liquid outlet pipe 205 far from the water pump 203. The cavity cooling water outlet 507 is used to discharge the coolant from the equipment. A shear shell 502 welded to the lower end of the cavity cooling water outlet 507. The shear shell 502 is designed as an arc, which is used to provide installation conditions for the components of the shearing part 5. A cavity cooling water inlet 509 welded to the outside of the shear shell 502. The cavity cooling water inlet 509 is used to transport the coolant to the equipment. The cavity cooling water outlet 507 and the cavity cooling water inlet 509 are symmetrically distributed with respect to the diameter of the shear shell 502. The shearing part 5 also includes a fixing hole 501 opened on one side of the shear shell 502. The fixing hole 501 is designed as an arc, which is used to place the rotating shaft 503. A feed pipe 504 welded to the side of the shear shell 502 far from the fixing hole 501. The feed pipe 504 is designed as a cylinder, which is used to transport raw materials to the equipment. A rotating shaft 503 fixed in the fixing hole 501 and three stator-rotors 506 sleeved on the outside of the rotating shaft 503. The stator-rotors 506 are used to shear the raw materials. The shearing part 5 also includes partition plates 505 welded to the inner walls on both sides of the shear shell 502. The partition plates 505 are designed as arcs, which are used to isolate the coolant from the raw materials. A discharge pipe 508 welded to the outside of the shear shell 502. The discharge pipe 508 is designed as a cylinder, which is used to discharge the sheared raw materials from the equipment, and a connection ring 510 welded to the upper end of the discharge pipe 508. The connection ring 510 is designed as an arc, which is used to connect the shearing machine with the subsequent processing equipment.

[0034] First, transport the raw materials to the equipment through the feed pipe 504, then rotate the rotating shaft 503 to drive the stator-rotor 506 to rotate, so as to shear the raw materials, and then discharge them from the equipment through the discharge pipe 508.

[0035] Embodiment III

[0036] Please refer to Figure 4 and Figure 5, An integrated shearing machine, comprising a motor 401, a rotating shaft 402, a mounting shell 403, a mechanical seal cooling water outlet 404, a double mechanical seal 405, a fixed shell 406, a fixing plate 407, a mechanical seal cooling water inlet 408, a lubricating oil window 6 and a control panel 8: The driving part 4 is arranged on the side of the shearing shell 502 away from the feed pipe 504. The driving part 4 includes a motor 401 detachably fixed to the upper end of the base 1. The motor 401 is used to provide driving force for the rotation of the rotating shaft 503. The rotating shaft 402 fixed to the output end of the motor 401 is designed as a cylinder and is used to drive the stator-rotor 506 to rotate. The mounting shell 403 fixed to one end of the motor 401 and the rotating shaft 402 is designed as an arc and is used to prevent dust from entering the output end of the motor 401 and affecting the rotation of the rotating shaft 402. The driving part 4 further includes a fixing plate 407 fixed to the end of the mounting shell 403 away from the motor 401. The fixing plate 407 is designed as an arc and is used to mount the fixed shell 406. The fixed shell 406 welded to the end of the fixing plate 407 away from the mounting shell 403 is designed as an arc and is used to mount the mechanical seal cooling water outlet 404 and the mechanical seal cooling water inlet 408. The mechanical seal cooling water outlet 404 welded to the outside of the fixed shell 406 is used to discharge the coolant from the driving part 4. The mechanical seal cooling water inlet 408 welded to the outside of the fixed shell 406 is used to transport the coolant to the driving part 4. The double mechanical seal 405 welded to the end of the rotating shaft 402 away from the motor 401 is used to connect the rotating shaft 402 and the rotating shaft 503. The lubricating oil window 6 is welded to the outside of the mounting shell 403, and the lubricating oil window 6 is convenient for observing the rotation of the rotating shaft 402. The control panel 8 is welded to one side of the base 1, and the control panel 8 is used to control the switch of the motor 401.

[0037] By starting the motor 401 to drive the rotation of the rotating shaft 402, and connecting the rotating shaft 402 and the rotating shaft 503 through the double mechanical seal 405, the shearing part 5 is driven to rotate.

[0038] Working principle: First, use the array cooling tube assembly and the external power supply of the integrated shearing machine to transport the raw materials to the equipment through the feed pipe 504. Start the motor 401 to drive the rotating shaft 402 to rotate, and connect the rotating shaft 402 and the rotating shaft 503 through the double mechanical seal 405. Secondly, drive the rotating shaft 503 to rotate, drive the stator-rotor 506 to rotate, so as to shear the raw materials, and then discharge them from the equipment through the discharge pipe 508. Finally, start the water pump 203 to transport the coolant of the equipment through the liquid inlet pipe 204 to the liquid transport pipe 202, then transport it to the cooling tank 201 through the liquid transport pipe 202, and then process the coolant through the cooler 301 of the cooling tank 201, and then transport it to the equipment through the liquid outlet pipe 205. In this way, it can avoid the problem that the coolant cannot be recycled, resulting in the need to supplement new coolant, which increases the operational complexity and affects the continuous operation ability of the equipment.

[0039] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An array cooling tube assembly, characterized in that: The array cooling tube assembly is provided with a base, comprising: Support legs, which are welded to the upper end of the base; The transport part is arranged at the upper end of the base, and the transport part comprises a cooling box fixedly arranged at the upper end of the supporting legs, a water pump detachably fixedly arranged at the upper end of the cooling box, a liquid transport pipe fixedly arranged at one end of the water pump, and a liquid inlet pipe fixedly arranged at one end of the water pump away from the liquid transport pipe, wherein the liquid transport pipe runs through the upper end of the cooling box; The transport unit also includes a liquid outlet pipe fixedly mounted on the same side of the cooling box as the liquid inlet pipe, a water inlet pipe welded to one side of the cooling box, and a solenoid valve sleeved on the outside of the water inlet pipe; The cooling part is arranged inside the cooling box, and the cooling part includes a cooler which is detachably fixed to the inner wall of the cooling box and a mounting hole opened in the cooling box corresponding to the liquid outlet pipe. The cooler isolates the cooling box into chamber one and chamber two.

2. The array cooling tube assembly according to claim 1, characterized in that: A shearing portion is provided on one side of the transport portion, and the shearing portion comprises a cavity cooling water outlet fixedly arranged at one end of the liquid outlet pipe away from the water pump, a shearing shell welded to the lower end of the cavity cooling water outlet, and a cavity cooling water inlet welded to the outside of the shearing shell, and the cavity cooling water outlet and the cavity cooling water inlet are symmetrical with the diameter of the shearing shell.

3. The array cooling tube assembly according to claim 2, characterized in that: The shearing part also includes a fixing hole opened on one side of the shearing shell, a feed pipe welded to the side of the shearing shell away from the fixing hole, a rotating shaft fixed in the fixing hole and three stators and rotors sleeved on the outer side of the rotating shaft.

4. The array cooling tube assembly according to claim 3, characterized in that: The shearing part also comprises an isolation plate welded to the inner walls on both sides of the shearing shell, a discharge pipe welded to the outer side of the shearing shell, and a connecting ring welded to the upper end of the discharge pipe.

5. An integrated shearing machine, characterized in that: It comprises a driving part and an array type cooling tube assembly as described in claim 1 or 2 or 3 or 4, wherein the driving part is arranged on the side of the shear shell away from the feed tube, and the driving part comprises a motor detachably fixed to the upper end of the base, a rotating shaft fixed to the output end of the motor, and a mounting shell fixed to one end of the motor and the rotating shaft.

6. The integrated shearing machine according to claim 5, characterized in that: The drive unit also includes a fixing plate fixed to an end of the mounting shell away from the motor, a fixing shell welded to an end of the fixing plate away from the mounting shell, a mechanical seal cooling water outlet welded to the outside of the fixing shell, a mechanical seal cooling water inlet welded to the outside of the fixing shell, and a double-end mechanical seal welded to an end of the rotating shaft away from the motor.

7. The integrated shearing machine according to claim 5, characterized in that: A lubricating oil window is welded on the outer side of the mounting shell, and a control panel is welded on one side of the base.