Automatic waste discharging device for bottom supporting film
By designing adjustable waste discharge components and symmetrical structure coiling components in the automatic waste discharge device of the base film, the problem of difficult removal and low recycling efficiency of waste discharge and recycling is solved, and waste discharge and recycling efficiency is improved.
Patent Information
- Application Number
- CN202422093045.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-28
AI Technical Summary
When the existing automatic waste discharge device of the bottom film removes waste on the bottom film surface, the tension on the bottom film surface changes due to the fixation of the scraper, and some waste is difficult to remove, reducing the waste discharge efficiency. At the same time, it takes a lot of time to replace the reel when recycling the bottom film, which affects the recycling efficiency.
An automatic waste discharge device for the base film is designed, including a material discharge assembly, a winding assembly and a waste discharge assembly. The waste discharge component uses an electric telescopic rod and a pressure sensor to adjust the position of the scraper according to the tension on the surface of the support film to ensure that the scraper and the support film surface are closely fitted; the winding parts of the winding component are symmetrical structures, which can be quickly rotated and switched, and improve the recycling efficiency of the support film.
By adjusting the scraper position in real time, the removal efficiency of the surface waste of the bottom film is improved; the rapid rotation switching function of the winding assembly reduces the reel replacement time during the bottom film recycling and improves the recycling efficiency.
Smart Images

Figure CN223029845U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of die-cutting waste discharging, and particularly relates to an automatic waste discharging device for a bottom film. Background Art
[0002] The automatic waste discharging device for the bottom film is a device used to automatically discharge the waste of the bottom film during the production process. The bottom film is a film used for packaging products, usually used for packaging food, medicine, cosmetics, etc. During the production process, waste will be generated from the bottom film. If it is not discharged in time, it will affect the production efficiency and product quality.
[0003] For example, the utility model with the publication number CN216511872U discloses an automatic waste discharging device for a bottom film, which relates to the field of die-cutting waste discharging technology. It includes an arrangement plate, a die-cutting assembly and a bottom film winding roller. A guiding device is arranged between the die-cutting assembly and the bottom film winding roller, and a scraper for scraping waste is arranged between the guiding device and the die-cutting assembly. The guiding device includes a guiding roller, a first deviation rectifying plate and a second deviation rectifying plate symmetrically arranged on both sides of the guiding roller. The first deviation rectifying plate is fixedly connected to the arrangement plate, and a bracket for connecting the second deviation rectifying plate is arranged on the arrangement plate. After the bottom film carrying waste is cleared of the waste by the scraper, the bottom film is evenly wound on the bottom film winding roller under the action of the guiding device and the deviation rectifying plate, which is convenient for subsequent reuse and improves the recycling efficiency.
[0004] During the implementation of this application, it is found that there are the following problems with this technology: After the existing automatic waste discharging device for the bottom film collects the waste on the die-cutting assembly by adhesion, during the process of removing the waste on the bottom film, the tension on the surface of the bottom film is constantly changing, and most of the scrapers are fixed, resulting in some waste on the surface of the bottom film being difficult to remove, reducing the waste discharging efficiency of the device. Moreover, when the bottom film is wound to a certain thickness, a lot of time is required to replace the reel, affecting the recycling efficiency of the bottom film.
[0005] Therefore, an automatic waste discharging device for a bottom film is proposed. Content of the Utility Model
[0006] The purpose of the utility model is to solve the problems that after the existing automatic waste discharging device for the bottom film collects the waste on the die-cutting assembly by adhesion, during the process of removing the waste on the bottom film, the tension on the surface of the bottom film is constantly changing, and most of the scrapers are fixed, resulting in some waste on the surface of the bottom film being difficult to remove, reducing the waste discharging efficiency of the device. Moreover, when the bottom film is wound to a certain thickness, a lot of time is required to replace the reel, affecting the recycling efficiency of the bottom film. The utility model provides an automatic waste discharging device for a bottom film.
[0007] The present utility model adopts the following technical solutions specifically to achieve the above purposes:
[0008] An automatic waste discharging device for a bottom film, comprising an installation frame. A bottom film roll is provided inside the installation frame. A feeding component for stretching the bottom film roll is provided in the installation frame. A rotating groove is formed inside the installation frame, and a winding component for contracting the bottom film roll is provided in the rotating groove. A waste discharging component for removing waste on the surface of the bottom film is provided inside the installation frame.
[0009] Further, the feeding component includes a feeding shaft, and the feeding shaft is rotationally connected to the installation frame. A feeding motor is provided on the surface of the installation frame, and the output end of the feeding motor is fixedly connected to one end of the feeding shaft. A positioning strip is provided on the surface of the feeding shaft. A threaded column is provided at one end of the feeding shaft, and a threaded sleeve is provided on the surface of the threaded column, and the threaded sleeve is threadedly connected to the threaded column.
[0010] Further, the winding component includes a rotating seat, and the rotating seat is rotationally connected to the rotating groove. An adjusting motor is provided on the surface of the installation frame, and the output end of the adjusting motor is fixedly connected to the rotating seat. A winding shaft is provided on the surface of the rotating seat, and the winding shaft is rotationally connected to the rotating seat, and the winding shaft is axially symmetric about the rotating seat.
[0011] Further, a winding motor is provided inside the rotating seat, and the output end of the winding motor is fixedly connected to one end of the winding shaft. A winding groove is formed inside the winding shaft. A clamping groove is formed on the surface of the winding shaft, and the clamping groove penetrates the winding groove. A positioning clamping block is provided at one end of the winding shaft, and the positioning clamping block is snap-fitted with the winding groove.
[0012] Further, the waste discharging component includes an electric telescopic rod. An installation plate is provided at the output end of the electric telescopic rod, and a telescopic groove is formed on the top surface of the installation plate.
[0013] Further, pressure sensors are arrayed in the telescopic groove. A scraping plate is provided in the telescopic groove, and the scraping plate is movably connected to the telescopic groove. A buffer spring is provided between the pressure sensor and the scraping plate.
[0014] Further, a guiding shaft is provided inside the installation frame. A controller is provided inside the installation frame, and the controller is electrically connected to the feeding motor, the adjusting motor, the winding motor, the electric telescopic rod, and the pressure sensor respectively.
[0015] The beneficial effects of the present utility model are as follows:
[0016] The utility model is provided with a winding component and a waste discharging component in the installation frame. The waste discharging component can be adjusted up and down according to the tension on the surface of the bottom film, so that the waste discharging component can be closely attached to the surface of the bottom film in real time, facilitating the clean discharge of the waste on the surface of the bottom film and improving the waste discharging efficiency of the device. The winding component in the winding component is of a symmetrical structure. When the bottom film is wound to a certain thickness, the winding component can quickly rotate and switch, improving the recovery efficiency of the bottom film. Brief Description of the Drawings
[0017] Figure 1 is an axonometric view of the utility model;
[0018] Figure 2 is an overall cross-sectional view of the utility model;
[0019] Figure 3 is an overall structural exploded view of the utility model;
[0020] Figure 4 is an exploded view of the feeding component of the utility model;
[0021] Figure 5 is a cross-sectional view of the winding component of the utility model;
[0022] Figure 6 is an exploded view of the winding component of the utility model;
[0023] Figure 7 is a cross-sectional view of the waste discharging component of the utility model;
[0024] Figure 8 is an exploded view of the waste discharging component of the utility model.
[0025] Reference Numerals: 1. Feeding Component; 101. Feeding Motor; 102. Positioning Strip; 103. Feeding Shaft; 104. Threaded Column; 105. Threaded Sleeve; 2. Winding Component; 201. Positioning Block; 202. Winding Groove; 203. Winding Motor; 204. Adjusting Motor; 205. Rotating Base; 206. Winding Shaft; 207. Card Slot; 3. Waste Discharging Component; 301. Scraper; 302. Mounting Plate; 303. Telescopic Groove; 304. Electric Telescopic Rod; 305. Buffer Spring; 306. Pressure Sensor; 4. Controller; 5. Installation Frame; 6. Bottom Film Roll; 7. Guide Shaft; 8. Rotating Groove. Detailed Description of the Preferred Embodiments
[0026] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are some but not all of the embodiments of the present utility model. Components of the embodiments of the present utility model usually described and illustrated in the accompanying drawings here can be arranged and designed in various different configurations.
[0027] Therefore, the following detailed description of the embodiments of the present utility model provided in the accompanying drawings is not intended to limit the scope of the claimed present utility model, but merely represents selected embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts fall within the scope of protection of the present utility model.
[0028] It should be noted that: similar reference numerals and letters denote similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings. In addition, terms such as "first", "second", etc. are only used for descriptive distinction and cannot be understood as indicating or implying relative importance.
[0029] In the description of the embodiments of the present utility model, it should be noted that the orientation or positional relationship indicated by terms such as "inside", "outside", "above", etc. is based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the product of the present utility model is usually placed during use. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model.
[0030] As Figures 1 to 8 shown, it includes an installation frame 5. A bottom film roll 6 is provided inside the installation frame 5. A feeding component 1 for stretching the bottom film roll 6 is provided in the installation frame 5. A rotating groove 8 is formed inside the installation frame 5. A winding component 2 for winding the bottom film roll 6 is provided in the rotating groove 8. A waste discharging component 3 for removing waste on the surface of the bottom film is provided inside the installation frame 5.
[0031] Specifically, the waste discharging component 3 can be adjusted up and down according to the tension on the surface of the bottom film, so that the waste discharging component 3 can be closely attached to the surface of the bottom film in real time, facilitating the discharge of waste on the surface of the bottom film and improving the waste discharging efficiency of the device. The winding components in the winding component 2 are of a symmetric structure. When the bottom film is wound to a certain thickness, the winding component 2 can quickly rotate and switch, improving the recycling efficiency of the bottom film.
[0032] The feeding component 1 includes a feeding shaft 103, and the feeding shaft 103 is rotatably connected to the mounting frame 5. A feeding motor 101 is provided on the surface of the mounting frame 5, and the output end of the feeding motor 101 is fixedly connected to one end of the feeding shaft 103. A positioning strip 102 is provided on the surface of the feeding shaft 103, and a threaded column 104 is provided at one end of the feeding shaft 103. A threaded sleeve 105 is provided on the surface of the threaded column 104, and the threaded sleeve 105 is threadedly connected to the threaded column 104.
[0033] Specifically, in the feeding component 1, the bottom film roll 6 adhered with die-cut waste is installed on the surface of the feeding shaft 103 through the positioning strip 102. Then, driven by the feeding motor 101, the feeding shaft 103 feeds the bottom film roll 6, and the position of the bottom film roll 6 is positioned by adjusting the position of the threaded sleeve 105 on the surface of the threaded column 104.
[0034] The winding component 2 includes a rotating seat 205, and the rotating seat 205 is rotatably connected to the rotating groove 8. An adjusting motor 204 is provided on the surface of the mounting frame 5, and the output end of the adjusting motor 204 is fixedly connected to the rotating seat 205. A winding shaft 206 is provided on the surface of the rotating seat 205, and the winding shaft 206 is rotatably connected to the rotating seat 205, and the winding shaft 206 is axially symmetric about the rotating seat 205. A winding motor 203 is provided inside the rotating seat 205, and the output end of the winding motor 203 is fixedly connected to one end of the winding shaft 206. A winding groove 202 is opened inside the winding shaft 206, a card slot 207 is opened on the surface of the winding shaft 206, and the card slot 207 penetrates through the winding groove 202. A positioning card block 201 is provided at one end of the winding shaft 206, and the positioning card block 201 is snap-fitted with the winding groove 202.
[0035] Specifically, in the winding component 2, when the thickness of the bottom film roll 6 recovered by one of the winding shafts 206 reaches a certain level, the bottom film is cut. Then, driven by the adjusting motor 204, the other winding shaft 206 rotates to the original position. Then, one end of the bottom film is placed in the card slot 207 and fixed by the positioning card block 201.
[0036] The waste discharging component 3 includes an electric telescopic rod 304. An installation plate 302 is provided at the output end of the electric telescopic rod 304. A telescopic groove 303 is opened on the top surface of the installation plate 302. Pressure sensors 306 are arranged in an array in the telescopic groove 303. A scraping plate 301 is provided in the telescopic groove 303, and the scraping plate 301 is movably connected to the telescopic groove 303. A buffer spring 305 is provided between the pressure sensor 306 and the scraping plate 301. A guide shaft 7 is provided inside the mounting frame 5, and a controller 4 is provided inside the mounting frame 5. The controller 4 is electrically connected to the feeding motor 101, the adjusting motor 204, the winding motor 203, the electric telescopic rod 304, and the pressure sensor 306 respectively.
[0037] Specifically, in the discharging assembly, driven by the electric telescopic rod 304, the mounting plate 302 can be lifted and lowered, and then the scraping plate 301 will be closely attached to the bottom film. The pressure sensor 306 can sense the pressure between the scraping plate 301 and the bottom film in real time.
[0038] In summary: In the feeding assembly 1, the bottom film roll 6 for sticking die-cut waste is installed on the surface of the feeding shaft 103 through the positioning strip 102. Then, driven by the feeding motor 101, the feeding shaft 103 feeds the bottom film roll 6. The position of the bottom film roll 6 is positioned by adjusting the position of the threaded sleeve 105 on the surface of the threaded column 104. In the winding assembly 2, when the thickness of the bottom film roll 6 recovered by one of the winding shafts 206 reaches a certain level, the bottom film is cut off. Then, driven by the adjusting motor 204, the other winding shaft 206 rotates to its original position. Then, one end of the bottom film is placed in the card slot 207 and fixed by the positioning block 201. In the discharging assembly, driven by the electric telescopic rod 304, the mounting plate 302 can be lifted and lowered, and then the scraping plate 301 will be closely attached to the bottom film. The pressure sensor 306 can sense the pressure between the scraping plate 301 and the bottom film in real time. The waste discharging assembly 3 can be adjusted up and down according to the surface tension of the bottom film, so that the waste discharging assembly 3 can be closely attached to the surface of the bottom film in real time, facilitating the clean discharge of the waste on the surface of the bottom film and improving the waste discharging efficiency of the device. The winding components in the winding assembly 2 are of a symmetrical structure. When the bottom film is wound to a certain thickness, the winding assembly 2 can quickly rotate and switch, improving the winding efficiency of the bottom film.
[0039] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification is only the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic waste discharge device for a supporting film, comprising a mounting frame (5), characterized in that: A bottom film roll (6) is arranged in the installation frame (5), a feeding assembly (1) for extending the bottom film roll (6) is arranged in the installation frame (5), a rotating groove (8) is provided in the installation frame (5), a winding assembly (2) for contracting the bottom film roll (6) is arranged in the rotating groove (8), and a waste discharge assembly (3) for removing waste material on the surface of the bottom film is arranged in the installation frame (5).
2. The automatic waste discharge device for bottom film according to claim 1, characterized in that: The material discharging assembly (1) comprises a material discharging shaft (103), and the material discharging shaft (103) is rotatably connected to a mounting frame (5), a material discharging motor (101) is provided on the surface of the mounting frame (5), and an output end of the material discharging motor (101) is fixedly connected to one end of the material discharging shaft (103), a positioning strip (102) is provided on the surface of the material discharging shaft (103), a threaded column (104) is provided at one end of the material discharging shaft (103), a threaded sleeve (105) is provided on the surface of the threaded column (104), and the threaded sleeve (105) is threadedly connected to the threaded column (104).
3. The automatic waste discharge device for the bottom film according to claim 2 is characterized in that: The winding assembly (2) comprises a rotating seat (205), and the rotating seat (205) is rotatably connected to the rotating groove (8); an adjusting motor (204) is provided on the surface of the mounting frame (5), and the output end of the adjusting motor (204) is fixedly connected to the rotating seat (205); a winding shaft (206) is provided on the surface of the rotating seat (205), and the winding shaft (206) is rotatably connected to the rotating seat (205), and the winding shaft (206) is axially symmetrical with respect to the rotating seat (205).
4. The automatic waste discharge device for the bottom film according to claim 3 is characterized in that: A winding motor (203) is arranged in the rotating seat (205), and the output end of the winding motor (203) is fixedly connected to one end of a winding shaft (206); a winding groove (202) is provided in the winding shaft (206); a clamping groove (207) is provided on the surface of the winding shaft (206), and the clamping groove (207) passes through the winding groove (202); a positioning clamping block (201) is arranged at one end of the winding shaft (206), and the positioning clamping block (201) is clamped and connected to the winding groove (202).
5. The automatic waste discharge device for the bottom film according to claim 4 is characterized in that: The waste discharge assembly (3) comprises an electric telescopic rod (304), the output end of the electric telescopic rod (304) is provided with a mounting plate (302), and the top surface of the mounting plate (302) is provided with a telescopic groove (303).
6. The automatic waste discharge device for the bottom film according to claim 5, characterized in that: The telescopic slot (303) is provided with a pressure sensor (306) in an array, the telescopic slot (303) is provided with a scraper (301), and the scraper (301) is movably connected to the telescopic slot (303), and a buffer spring (305) is provided between the pressure sensor (306) and the scraper (301).
7. The automatic waste discharge device for the bottom film according to claim 6, characterized in that: A guide shaft (7) is provided in the installation frame (5), and a controller (4) is provided in the installation frame (5), and the controller (4) is electrically connected to the unwinding motor (101), the adjusting motor (204), the winding motor (203), the electric telescopic rod (304) and the pressure sensor (306) respectively.