Quick pitch changing structure for material conveying

By designing a fast variable distance structure for material transportation, using the rotation of the support plate and the limit structure of the material discharge device, it is solved that traditional material transportation methods are difficult to flexibly deal with the changes in material sizes and material stability problems in different batches, and the effect of quickly adjusting material spacing and improving production efficiency is achieved.

CN223031954UActive Publication Date: 2025-06-27SHIJIAZHUANG ZIQI MECHANICAL & ELECTRICAL EQUIP TECH CO LTD
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Patent Information

Application Number
CN202422359408.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-06-27
Estimated Expiration
2034-09-26

AI Technical Summary

Technical Problem

Traditional material conveying methods are difficult to flexibly respond to changes in material sizes in different batches. When reducing gaps between materials by adjusting the conveyor belt speed, material stability cannot be guaranteed, which can easily lead to material deviation or overturning, and it is impossible to quickly adjust the spacing between adjacent materials.

Method used

A fast variable distance structure for material transportation is designed, including a fixing device, a support device and a discharge device. Through the rotation of the support plate and the limit structure of the discharge device, the material spacing can be quickly adjusted without changing the original conveyor line layout.

Benefits of technology

It realizes that without changing the original conveyor line layout, quickly adjusting the material spacing, ensuring material stability and safety, and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of material conveying, in particular to a material conveying rapid pitch changing structure which comprises a fixing device, a supporting device and a discharging device. The fixing device comprises a mounting base and a fixing rod, and the fixing rod is fixed on the mounting base; the supporting device comprises a supporting plate, and the supporting plate is rotationally connected along the fixing rod; the multiple discharging devices are sequentially arranged in the long edge direction of the supporting plate, each discharging device comprises a fixing frame, a mounting shaft and a supporting roller, the fixing frames are rotationally connected with the supporting plate, the mounting shafts are arranged on the fixing frames in a penetrating mode and fixedly connected with the fixing frames, and the supporting rollers are arranged on the mounting shafts. And the supporting roller is arranged on the mounting shaft in a sleeving manner and is rotationally connected with the mounting shaft. The conveying line has the effect that the requirement for rapidly adjusting the distance between the adjacent materials on the premise that the original conveying line layout is not changed.
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Description

Technical Field

[0001] This application relates to the field of material conveying technology, and in particular to a fast pitch-changing structure for material conveying. Background Art

[0002] In the field of material conveying technology, especially in industries such as iron and steel smelting and machining, efficient material handling is crucial for improving production efficiency. With the continuous improvement of automation, the fast and precise conveying of various materials, especially metal profiles such as angle steel, on the production line has become increasingly important. A reasonable material conveying scheme can not only significantly increase the speed of the entire production process but also effectively reduce labor costs and ensure the safety and stability of production operations.

[0003] For materials with a specific shape such as angle steel, traditional conveying methods often have certain limitations. Angle steel generally has an open triangular shape. When packing, usually 5 openings face upward at the bottom and 4 openings face downward at the top, which is convenient for packing. When conveying on a conveyor belt, angle steel is conveyed at equal intervals with gaps. To improve the packing efficiency and make the distance between angle steels smaller for convenient packing, currently, common solutions usually include, but are not limited to, using fixed baffles arranged at intervals to control the distance between materials or indirectly reducing the gap between materials by adjusting the conveyor belt speed. Although these traditional methods can meet production requirements to a certain extent, they still expose some deficiencies in practical applications.

[0004] Regarding the above related technologies, when using fixed baffles to control the distance between materials, it is difficult to flexibly respond to changes in the size of different batches of materials; when trying to reduce the gap between materials by adjusting the conveyor belt speed, problems such as the inability to ensure the stability of materials may be encountered, which easily causes materials to shift or even overturn during conveying, thus affecting the operation of subsequent processes. In addition, neither of these two methods can effectively meet the requirement of quickly adjusting the adjacent material spacing without changing the layout of the original conveyor line, which is a major challenge for modern factories pursuing high-efficiency production. Utility Model Content

[0005] In order to meet the requirement of quickly adjusting the adjacent material spacing without changing the layout of the original conveyor line, this application provides a fast pitch-changing structure for material conveying.

[0006] The fast pitch-changing structure for material conveying provided by this application adopts the following technical solution:

[0007] A fast pitch-changing structure for material conveying includes a fixing device, a supporting device, and a feeding device;

[0008] The fixing device includes a mounting base and a fixing rod, and the fixing rod is fixed to the mounting base;

[0009] The support device includes a support plate which is rotatably connected along the fixed rod;

[0010] A plurality of feeding devices are provided and arranged in sequence along the long side direction of the support plate. The feeding device includes a fixed frame, a mounting shaft and a support roller. The fixed frame is rotatably connected to the support plate. The mounting shaft passes through the fixed frame and is fixedly connected to the fixed frame. The support roller is sleeved on the mounting shaft and is rotatably connected to the mounting shaft.

[0011] By adopting the above technical solutions, the installation base provides support for the installation of the fixed rod, and the fixed rod provides support for the installation of the support plate, so that the support plate can rotate along the fixed rod. When the support plate rotates along the fixed rod, the horizontal distance of the materials on the support plate will be shortened at this time. The fixed frame rotates along the support plate to keep the materials horizontal. A limiting structure is provided at the fixed rod, and the limiting structure can limit the height of the materials. At this time, the horizontal distance between the materials is shortened. Then the operator drives the materials away from the support roller. The mounting shaft provides support for the installation of the support roller, and can effectively reduce the friction between the support roller and the materials. Then the horizontal distance between the materials can be changed, which is convenient for the operator to perform subsequent related operations.

[0012] Optionally, the cross section of the support roller is an isosceles right triangle, and the hypotenuse of the support roller is close to the side wall of the mounting shaft.

[0013] By adopting the above technical solutions, the support roller is an isosceles right triangle. At this time, the two side walls of the support roller can provide stable support for the materials, and the two side walls of the support roller can provide stable support for both sides of the materials, effectively preventing the materials from shaking.

[0014] Optionally, the edges of the support roller are all rounded.

[0015] By adopting the above technical solutions, the edges of the support roller are all rounded, which can avoid damage to the materials caused by the edges of the support plate.

[0016] Optionally, the support roller is provided with a receiving groove and a positioning groove, and the receiving groove and the positioning groove form a trapezoidal groove. The mounting shaft is provided with a support bearing and a retaining ring. The support bearing is located in the receiving groove, and the support roller is rotatably connected to the mounting shaft through the support bearing. The retaining ring is located in the positioning groove, and the retaining ring abuts against the support bearing.

[0017] By adopting the above technical solution, the accommodation groove provides support for the installation of the support bearing, and the support bearing enables the support roller to rotate along the installation shaft. The setting of the stop ring can stably fix the position of the support bearing, thereby preventing the support bearing from shifting, which in turn affects the stable limiting of the position of the support roller, making the position of the material stable.

[0018] Optionally, a stop ring is clamped between the installation shaft and the fixing frame. One end of the stop ring is fixedly connected to the installation shaft, and the other end is fixedly connected to the fixing frame.

[0019] By adopting the above technical solution, the setting of the stop ring can fix the position of the installation shaft, enabling the installation shaft to be stably fixed at the corresponding position of the fixing frame, thereby providing stable support for the material and preventing the material from shaking.

[0020] Optionally, there are two support plates, and the two support plates are arranged in sequence along the traveling direction of the material. Both ends of the fixing frame are rotatably connected to the support plates.

[0021] By adopting the above technical solution, there are two support plates, which are respectively located on both sides of the fixing frame, and can thus provide stable support for the fixing frame. The fixing frame can provide stable positioning support for the material, preventing the material from shaking and shifting.

[0022] Optionally, a support seat is provided along the long side direction of the installation base, and the support seat is fixedly connected to the installation base. The support seat is used to support the support plate.

[0023] By adopting the above technical solution, the setting of the support seat can support the support plate when the support plate is in a horizontal state. At this time, the support seat can provide stable support for the support plate, preventing the support plate from tilting due to a large load when in a horizontal state, which in turn affects the support effect on the material.

[0024] Optionally, a stop member is provided at the top of the support seat, and the stop member is provided with a positioning groove for accommodating the support plate.

[0025] By adopting the above technical solution, the setting of the stop member can fill the gap between the support plate and the support seat. At the same time, the positioning groove provided at the stop member can limit the support plate, preventing the support plate from rotating when in a horizontal state, which results in a decrease in the support effect on the material.

[0026] In summary, the present application includes at least one of the following beneficial technical effects:

[0027] 1. By setting a support plate and a feeding device, the support plate rotates, and at the same time, the feeding device can, under the positioning of the limiting structure, reduce the distance between materials in the horizontal direction, and the materials are pushed out by the relevant structure for subsequent related operations;

[0028] 2. By setting a support base and a stop member, stable limiting and support can be provided for the support plate;

[0029] 3. By setting a balancing component, the fixing frame can always be kept in a vertical state to provide stable support for the five bars. Description of the Drawings

[0030] Figure 1 is a schematic diagram of the overall structure of an embodiment of the present application.

[0031] Figure 2 is a schematic diagram of a fast variable pitch structure for material conveying.

[0032] Figure 3 is a schematic cross-sectional view of a support component.

[0033] Description of the reference numerals: 1, fixing device; 11, mounting base; 12, fixing rod; 13, support base; 14, stop member; 15, positioning groove; 2, support device; 21, adjusting component; 211, fixing seat; 212, rotating seat; 213, support cylinder; 214, mounting ring; 215, connecting plate; 22, support plate; 3, feeding device; 31, balancing component; 311, first motor; 312, mounting plate; 32, support component; 321, fixing frame; 322, through hole; 323, stop ring; 324, mounting shaft; 325, stop ring; 326, support bearing; 327, support roller. Detailed Embodiment

[0034] The following is a further detailed description of the present application in conjunction with the attached Figures 1-3 drawings.

[0035] An embodiment of the present application discloses a fast variable pitch structure for material conveying.

[0036] Referring to Figure 1 , there are two sets of fast variable pitch structures for material conveying, and the two sets of fast variable pitch structures for material conveying are arranged in sequence along the long side direction of the material.

[0037] Referring to Figure 1 , each set of fast variable pitch structures for material conveying is composed of two fast variable pitch structures for material conveying, and the two fast variable pitch structures for material conveying are respectively located on both sides of the material traveling direction.

[0038] Referring to Figure 1 and Figure 2 , a fast variable pitch structure for material conveying includes a fixing device 1, a support device 2 and a feeding device 3.

[0039] Refer to Figure 2 , the fixing device 1 includes a mounting base 11 and a fixing rod 12. In this embodiment, the mounting base 11 is preferably a rectangular base, and the long side direction of the mounting base 11 is perpendicular to the traveling direction of the material. The mounting base 11 is fixed to the corresponding position on the ground by means of anchor bolts. The fixing rod 12 is preferably a rectangular rod, the fixing rod 12 is arranged vertically, and the fixing rod 12 is located and fixedly connected to the mounting base 11 by means of screws.

[0040] Refer to Figure 2 , the fixing device 1 further includes a support base 13. There are two support bases 13, and the two support bases 13 are arranged in sequence along the long side direction of the mounting base 11. The support base 13 is fixedly connected to the fixing device 1 by means of screws. A stopper 14 is provided on the top of the support base 13, and the stopper 14 is fixed to the top wall of the support base 13 by means of screws.

[0041] Refer to Figure 2 , in this embodiment, a positioning groove 15 is provided on the top wall of the stopper 14. The positioning groove 15 is arranged vertically, and the long side direction of the positioning groove 15 is parallel to the long side direction of the fixing device 1.

[0042] Refer to Figure 2 , a support device 2 is installed on each fixing rod 12. The support device 2 is installed on the end faces of two fixing rods 12 in the same group that are close to each other.

[0043] Refer to Figure 2 , the support device 2 includes an adjustment assembly 21. The adjustment assembly 21 includes a fixed seat 211, a rotating seat 212, and a support cylinder 213. The fixed seat 211 is fixedly connected to the fixing rod 12 by means of screws. The rotating seat 212 passes through the fixed seat 211 and is rotatably connected to the fixed seat 211 by means of a rotating shaft. The rotation axis of the rotating seat 212 is parallel to the traveling direction of the material. The support cylinder 213 is fixedly connected to the rotating seat 212 by means of screws, and the driving direction of the support cylinder 213 is perpendicular to the installation plane of the rotating seat 212.

[0044] Refer to Figure 2 , an installation ring 214 and a connecting plate 215 are provided at the output end of the support cylinder 213. The installation ring 214 is fixedly connected to the output end of the support cylinder 213 by means of screws. The connecting plate 215 is sleeved on the installation ring 214 and is rotatably connected to the installation ring 214 by means of a rotating shaft. The rotation axis of the connecting plate 215 is parallel to the traveling direction of the material.

[0045] Refer to Figure 2, the adjusting assembly 21 further includes support plates 22. Here, there are two support plates 22, and the two support plates 22 are respectively located at both ends of the long side direction of the connecting plate 215. One end of the support plate 22 is rotatably connected to the support plate 22 by means of a support shaft, and the other end is rotatably connected to the fixed rod 12 by means of a rotating shaft. In this embodiment, the connecting portion of the support plate 22 and the connecting plate 215 is located in the middle of the support plate 22. The rotation axes of the support plate 22 with the connecting plate 215 and the fixed rod 12 are all parallel to the traveling direction of the material.

[0046] Referring to Figure 2 , in this embodiment, the positioning groove 15 is used to accommodate the two support plates 22, and the bottom wall of the support plate 22 can be attached to the stopper 14.

[0047] Referring to Figure 2 , the feeding device 3 is located between the two support plates 22. There are multiple feeding devices 3, and the multiple feeding devices 3 are arranged in sequence along the long side direction of the support plate 22.

[0048] Referring to Figure 2 , the feeding device 3 includes a balancing assembly 31. The balancing assembly 31 includes a first motor 311 and a mounting plate 312. In this embodiment, the first motor 311 is preferably a servo motor. The housing of the first motor 311 is fixedly connected to the mounting plate 312 by means of screws. The mounting plate 312 is rotatably connected to the support plate 22 by means of a bearing, and the mounting plate 312 is rotatably connected to the support plate 22 by means of a key connection. The axis of the output shaft of the first motor 311, the rotation axis of the mounting plate 312, and the traveling direction of the material are parallel.

[0049] Referring to Figure 2 and Figure 3 , a support assembly 32 is installed at each mounting plate 312. In this embodiment, the support assembly 32 includes a fixing frame 321. The bottom wall of the fixing frame 321 is provided with two counterbores vertically penetrating. A positioning bolt is provided in the inner cavity of each counterbore, and the positioning bolt passes through the counterbore and is threadedly connected to the mounting plate 312.

[0050] Referring to Figure 2 and Figure 3 , in this embodiment, the fixing frame 321 is preferably a Y-shaped frame, and an installation groove is formed with the top of the fixing frame 321. Through holes 322 are horizontally penetrated through both wings at the top of the fixing frame 321, and the through holes 322 of the two wings are coaxially arranged. A stop ring 323 is provided at each through hole 322, and one side of the stop ring 323 is fixedly connected to the fixing frame 321.

[0051] Referring to Figure 2 and Figure 3, the support assembly 32 further includes a mounting shaft 324, a retaining ring 325, a support bearing 326 and a support roller 327. A through groove, a receiving groove and a positioning groove 15 are coaxially provided on the side wall of the support roller 327, and the through groove, the receiving groove and the positioning groove 15 form a trapezoidal groove. The support bearing 326 is located in the receiving groove, and the outer wall of the support bearing 326 is fixedly connected to the support roller 327. The retaining ring 325 is clamped between the support bearing 326 and the fixing bracket 321 and the retaining ring 325 abuts against the side wall of the support bearing 326. The mounting shaft 324 sequentially passes through the support bearing 326 and the retaining ring 325, and the support bearing 326 can rotate along the mounting shaft 324. Both ends of the mounting shaft 324 are fixed by two retaining rings 323.

[0052] Referring to Figure 2 and Figure 3 , on the side of the retaining ring 323 away from the fixing bracket 321, it abuts against the support bearing 326, and the support roller 327 is made of an elastic material.

[0053] Referring to Figure 2 and Figure 3 , in this embodiment, the cross-section of the support roller 327 is preferably an isosceles right triangle, and the top of the support roller 327 is provided with a chamfer.

[0054] The implementation principle of a quick pitch-changing structure for material conveying in an embodiment of the present application is as follows: The operator first levels the support plate 22, and then places the material at the support roller 327. At the same time, the support roller 327 rotates along the mounting shaft 324. At this time, when the support roller 327 rotates, the friction between the material and the support roller 327 can be reduced.

[0055] When it is necessary to shorten the gap between the materials, the operator drives the support plate 22 to rotate through the support cylinder 213, and positions the height of the material through the limiting structure so that the height of the material is fixed. At this time, the support roller 327 undergoes a certain deformation to make the heights of the materials consistent, and then the materials are pushed out through relevant structures and subsequent related operations are carried out.

[0056] The above are all the preferred embodiments of the present application. The protection scope of the present application is not limited by this. Therefore, all equivalent changes made according to the structure, shape and principle of the present application should be covered within the protection scope of the present application.

Claims

1. A quick-change distance structure for material transportation, characterized in that: It comprises a fixing device (1), a supporting device (2) and a discharging device (3); The fixing device (1) comprises a mounting base (11) and a fixing rod (12), wherein the fixing rod (12) is fixed to the mounting base (11); The supporting device (2) comprises a supporting plate (22), and the supporting plate (22) is rotatably connected along the fixing rod (12); The discharging device (3) is provided with a plurality of them, and they are arranged in sequence along the long side direction of the support plate (22). The discharging device (3) comprises a fixed frame (321), a mounting shaft (324) and a support roller (327). The fixed frame (321) and the support plate (22) are rotatably connected. The mounting shaft (324) is passed through the fixed frame (321) and is fixedly connected to the fixed frame (321). The support roller (327) is sleeved on the mounting shaft (324) and is rotatably connected to the mounting shaft (324).

2. A material conveying quick-change distance structure according to claim 1, characterized in that: The cross section of the support roller (327) is an isosceles right triangle, and the hypotenuse of the support roller (327) is close to the side wall of the mounting shaft (324).

3. A material conveying quick-change distance structure according to claim 1, characterized in that: The edges of the support rollers (327) are all rounded.

4. A material conveying quick-change distance structure according to claim 1, characterized in that: The support roller (327) is provided with a receiving groove and a positioning groove (15), and the receiving groove and the positioning groove (15) form a trapezoidal groove. The installation shaft (324) is equipped with a support bearing (326) and a retaining ring (325). The support bearing (326) is located in the receiving groove. The support roller (327) is rotatably connected to the installation shaft (324) through the support bearing (326). The retaining ring (325) is located in the positioning groove (15), and the retaining ring (325) abuts against the support bearing (326).

5. The material conveying quick-change distance structure according to claim 1 is characterized by: A stop ring (323) is sandwiched between the installation shaft (324) and the fixing frame (321); one end of the stop ring (323) is fixedly connected to the installation shaft (324), and the other end is fixedly connected to the fixing frame (321).

6. A material conveying quick-change distance structure according to claim 1, characterized in that: Two support plates (22) are provided, and the two support plates (22) are arranged in sequence along the traveling direction of the material, and both ends of the fixing frame (321) are rotatably connected to the support plates (22).

7. A material conveying quick-change distance structure according to claim 1, characterized in that: The mounting base (11) is provided with a support seat (13) along the long side direction; the support seat (13) and the mounting base (11) are fixedly connected; the support seat (13) is used to support the support plate (22).

8. A material conveying quick-distance variable structure according to claim 7, characterized in that: A stopper (14) is provided on the top of the support seat (13), and the stopper (14) is provided with a positioning groove (15), and the positioning groove (15) is used to accommodate the support plate (22).