Plate arrangement equipment for offshore photovoltaic support construction

By designing the layout equipment for offshore photovoltaic bracket construction and using conveyor belts and robotic arms to achieve automatic installation of photovoltaic panels, the problem of heavy photovoltaic panels in offshore photovoltaic construction is solved, and construction efficiency and safety are improved.

CN223032347UActive Publication Date: 2025-06-27THE FIRST COMPARY OF CHINA EIGHTH ENG BUREAU LTD
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Patent Information

Application Number
CN202422308330.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-06-27
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

During offshore photovoltaic bracket construction, due to the heavy photovoltaic panels and manual handling, workers have poor work comfort, high labor intensity, and safety hazards.

Method used

A layout equipment for construction of offshore photovoltaic brackets is designed, including a conveyor belt that moves along the length of the photovoltaic bracket. The conveyor belt has an inclined section and a straight section, and a mounting plate and a roller are provided on both sides. A roller is provided on the vertical plate below the straight section, which can move along the purlins of the photovoltaic bracket, and the mechanical arm installs the photovoltaic plate through a suction cup.

Benefits of technology

The photovoltaic panels are quickly transported to the photovoltaic bracket through the conveyor belt of the plate equipment, reducing manual lifting and transportation, reducing workers' labor intensity, improving construction progress, and eliminating the safety hazards of manual handling.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223032347U_ABST
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Abstract

The utility model discloses a plate arrangement device for offshore photovoltaic support construction, which belongs to the field of offshore photovoltaic technology, and adopts the technical scheme that the plate arrangement device for offshore photovoltaic support construction is characterized by comprising a conveying belt moving along the length direction of a photovoltaic support, the conveying belt comprises an inclined section and a straight section parallel to the upper end face of the photovoltaic support, and the inclined section is provided with an inclined groove; mounting vertical plates are symmetrically arranged on the two sides of the inclined section and the two sides of the straight section, and the mounting vertical plate below the inclined section is arranged on the carrier loader through a supporting frame. A plurality of rollers are arranged on the vertical plate below the straight section, the rollers can move along a purline of the photovoltaic support, and the two ends of the straight section correspond to the two ends of the photovoltaic support. The utility model has the beneficial effect that the plate distribution equipment for offshore photovoltaic bracket construction is provided.
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Description

Technical Field

[0001] The utility model belongs to the technical field of offshore photovoltaic, and particularly relates to a board laying device for the construction of an offshore photovoltaic support. Background Art

[0002] Nowadays, wind, light, pumped storage, and energy storage are continuously exerting efforts, and photovoltaic power generation is gradually moving towards the deep sea. To adapt to the marine environment, photovoltaic supports are generally designed as large platforms, resulting in an increase in the number of photovoltaic panels on each platform and an increase in construction difficulty. During construction, due to the complex offshore operation environment, including strong winds and waves, typhoons, sea ice, high humidity, and frequent temperature changes, it means that offshore photovoltaic work is more stringent than onshore photovoltaic, and the operation difficulty is also greater. Usually, the assembly of photovoltaic panels except at the hoisting ports is completed on land. Currently, the largest photovoltaic support in China is 60m x 35m, with a total of 780 photovoltaic panels arranged. Each panel weighs about 32kg, the installation height of the photovoltaic panel is about 3.6m from the ground, and the lower chord of the support is about 1m from the ground. When assembling the photovoltaic panels, a forklift is usually used to transport the photovoltaic panels to the periphery of the platform, and then manually lifted to the hands of the personnel on the scaffolding for board laying and installation. Because the photovoltaic panels are heavy, manual handling and lifting make the working comfort of workers extremely poor. In addition, due to the low distance of the lower chord from the ground inside the photovoltaic support, transportation equipment cannot pass through, and only workers can transport the photovoltaic panels to the installation position, increasing the labor intensity of workers and posing certain safety hazards. Summary of the Utility Model

[0003] The purpose of the utility model is to provide a board laying device for the construction of an offshore photovoltaic support.

[0004] The utility model is achieved by the following measures: A board laying device for the construction of an offshore photovoltaic support, characterized in that it includes a conveyor belt that moves along the length direction of the photovoltaic support. The conveyor belt includes an inclined section and a straight section parallel to the upper end face of the photovoltaic support. Installation vertical plates are symmetrically arranged on both sides of the inclined section and the straight section. The installation vertical plates below the inclined section are arranged on the carrier vehicle through support frames; a plurality of rollers are arranged on the vertical plates below the straight section, and the rollers can move along the purlins of the photovoltaic support. The two ends of the straight section correspond to the two ends of the photovoltaic support.

[0005] Corresponding support frames can be set below the photovoltaic support according to actual situations to support the photovoltaic support.

[0006] The conveyor belt further includes large rollers arranged at the lower end of the inclined section, the connection end of the straight section and the inclined section, and the other end of the straight section. The large roller at the lower end of the inclined section is the driving wheel;

[0007] A plurality of support rollers are arranged below the upper flat belt and above the lower flat belt of the straight section, and the support rollers are evenly distributed along the movement direction of the conveyor belt.

[0008] The upper support rollers are all rotatably arranged on the rectangular frame. One end of the rectangular frame is rotatably arranged on the installation vertical plate, and the other end is arranged on another installation vertical plate through a plurality of hydraulic expansion rods.

[0009] Partition plates are arranged on the belt of the conveyor belt and between adjacent two photovoltaic panels.

[0010] A fixing plate is fixedly arranged on any one of the installation vertical plates. A robotic arm corresponding to each photovoltaic panel is arranged on the fixing plate. A suction cup for adsorbing the photovoltaic panel is arranged at the movable end of the robotic arm. The robotic arm adopts the prior art, and its specific structure will not be described in detail here.

[0011] An annular groove matching the purlin is arranged on the roller.

[0012] For the technical features not specifically described in this application, the prior art can be adopted, such as the carrier vehicle and the robotic arm, etc.

[0013] The working principle of the panel laying device:

[0014] Place the photovoltaic panel under the inclined section of the conveyor belt, start the conveyor belt, the driving roller of the conveyor belt rotates, and the conveyor belt drives the photovoltaic panel to move towards the photovoltaic support, and place other photovoltaic panels in sequence;

[0015] When the photovoltaic panel on the conveyor belt reaches the specified position:

[0016] 1. The hydraulic expansion rods can be started to lift one side of the rectangular frame. The upper support rollers on the rectangular frame lift the upper belt by a certain angle, generally 5 - 10 degrees. The photovoltaic panel can be separated from the conveyor belt under its own gravity and with manual assistance;

[0017] 2. The robotic arm can be used to directly move and install the photovoltaic panel through the suction cup on the robotic arm.

[0018] The beneficial effects brought by the technical solution provided by the embodiment of the present utility model are as follows: The conveyor belt of the panel laying device can quickly transport the photovoltaic panel to the photovoltaic support. Since the straight section of the conveyor belt covers the photovoltaic support, the position of the photovoltaic panel on the conveyor belt corresponds to the installation position of the photovoltaic panel, eliminating the drawbacks of manual lifting and transportation, reducing the labor intensity of workers, and improving the construction progress. Description of the Drawings

[0019] In order to more clearly illustrate the technical solution of the present utility model, the drawings used in the embodiments will be briefly introduced below. Obviously, the following listed drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained according to these drawings without creative efforts.

[0020] Figure 1 is a reference diagram of the usage state of the present utility model;

[0021] Figure 2 is Figure 1 a partial enlarged view at position D in

[0022] Figure 3 is a structural schematic diagram of the conveyor belt (with the lower conveyor belt removed);

[0023] Figure 4 is Figure 3 a partial enlarged view at position E in

[0024] Figure 5 is a partial structural schematic diagram (where one side of the rectangular frame is lifted).

[0025] In the attached drawings, the list of components represented by each reference numeral is as follows: 1, photovoltaic support; 6, conveyor belt; 7, photovoltaic panel; 8, robotic arm; 9, roller; 10, support frame; 11, carrier vehicle; 12, upper support roller; 13, lower support roller; 14, rectangular frame; 15, hydraulic telescopic rod; 601, inclined section; 602, straight section; 603, mounting vertical plate; 604, large roller; 605, fixing plate; 801, suction cup. Specific Embodiments

[0026] In order to make the objectives, technical solutions and advantages of the present utility model more clear and understandable, the following further details the present utility model in conjunction with embodiments. Of course, the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.

[0027] Embodiment 1:

[0028] Refer to Figures 1 - 5 , a cloth board device for offshore photovoltaic support construction, characterized by comprising a cloth board device and a transportation device;

[0029] The cloth board device includes a conveyor belt 6 that moves along the length direction of the photovoltaic support 1. The conveyor belt 6 includes an inclined section 601 and a straight section 602 parallel to the upper end surface of the photovoltaic support 1. Mounting vertical plates 603 are symmetrically arranged on both sides of the inclined section 601 and the straight section 602. The mounting vertical plate 603 below the inclined section 601 is arranged on the carrier vehicle 11 through the support frame 10; several rollers 9 are arranged on the vertical plate below the straight section 602, and the rollers 9 can move along the purlins of the photovoltaic support 1. The two ends of the straight section 602 correspond to the two ends of the photovoltaic support 1;

[0030] The conveyor belt 6 further includes large rollers 604 arranged at the lower end of the inclined section 601, at the connection end of the straight section 602 and the inclined section 601, and at the other end of the straight section 602. The large roller 604 at the lower end of the inclined section 601 is a driving wheel;

[0031] A plurality of support rollers are arranged below the upper flat belt and above the lower flat belt of the straight section 602 , including an upper support roller 12 and a lower support roller 13 , and the support rollers are evenly spaced along the moving direction of the conveyor belt 6 .

[0032] The upper support rollers are all rotatably mounted on a rectangular frame 14 , one end of the rectangular frame 14 is rotatably mounted on a mounting plate 603 , and the other end is mounted on another mounting plate 603 via a plurality of hydraulic telescopic rods 15 .

[0033] A partition plate is provided on the conveyor belt 6 and between two adjacent photovoltaic panels 7 .

[0034] A fixing plate 605 is fixedly arranged on any mounting plate 603, and a mechanical arm 8 corresponding to each photovoltaic panel 7 is arranged on the fixing plate 605, and a suction cup 801 for adsorbing the photovoltaic panel 7 is arranged at the movable end of the mechanical arm 8. The mechanical arm 8 adopts the existing technology, and the specific structure is not repeated here.

[0035] The roller 9 is provided with an annular groove matching the purlin.

[0036] Working principle of layout equipment:

[0037] Place the photovoltaic panel 7 below the inclined section 601 of the conveyor belt 6, start the conveyor belt 6, and rotate the active roller of the conveyor belt 6. The conveyor belt drives the photovoltaic panel 7 to move onto the photovoltaic bracket 1, and place other photovoltaic panels 7 in sequence.

[0038] When the photovoltaic panel 7 on the conveyor belt 6 reaches the specified position:

[0039] 1. The hydraulic telescopic rod 15 can be started to lift one side of the rectangular frame 14, and the upper support roller 12 on the rectangular frame 14 lifts the upper belt to a certain angle, generally 5-10 degrees, so that the photovoltaic panel 7 can be separated from the conveyor belt 6 under its own gravity and manual assistance;

[0040] 2. The photovoltaic panel 7 can be directly moved and installed with the help of the robot arm 8 through the suction cup 801 on the robot arm 8.

[0041] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A panel laying device for offshore photovoltaic support construction, characterized in that: It includes a conveyor belt that moves along the length direction of the photovoltaic bracket, the conveyor belt includes an inclined section and a straight section parallel to the upper end surface of the photovoltaic bracket, mounting vertical plates are symmetrically arranged on both sides of the inclined section and the straight section, and the mounting vertical plate below the inclined section is arranged on a carrier vehicle through a support frame; a plurality of rollers are arranged on the vertical plate below the straight section, and the rollers can move along the purlins of the photovoltaic bracket, and the two ends of the straight section correspond to the two ends of the photovoltaic bracket.

2. According to claim 1, the panel layout equipment for offshore photovoltaic support construction is characterized in that: The conveyor belt also includes a large roller arranged at the lower end of the inclined section, the connecting end of the straight section and the inclined section, and the other end of the straight section, and the large roller at the lower end of the inclined section is a driving wheel; A plurality of support rollers are arranged below the upper flat belt of the straight section and above the lower flat belt, and the support rollers are distributed at equal intervals along the moving direction of the conveyor belt.

3. The panel layout equipment for offshore photovoltaic support construction according to claim 2 is characterized in that: The upper supporting rollers are all rotatably arranged on a rectangular frame, one end of the rectangular frame is rotatably arranged on the mounting vertical plate, and the other end is arranged on another mounting vertical plate through a plurality of hydraulic telescopic rods.

4. The panel layout equipment for offshore photovoltaic support construction according to claim 3 is characterized in that: A partition plate is arranged on the conveyor belt and between two adjacent photovoltaic panels.

5. The panel layout equipment for offshore photovoltaic support construction according to claim 3 is characterized in that: A fixing plate is fixedly arranged on any of the mounting vertical plates, and a mechanical arm corresponding to each photovoltaic panel is arranged on the fixing plate, and a suction cup for adsorbing the photovoltaic panel is arranged at the movable end of the mechanical arm.

6. The panel layout equipment for offshore photovoltaic support construction according to claim 3 is characterized in that: The roller is provided with an annular groove matching the purlin.