Copper wire traction mechanism
By using linear guide rails, springs and sensors in the copper wire traction mechanism, efficient linkage between equipment and precise control of copper wire length is solved, and the problems of inaccurate traction of copper wires in the existing technology are solved, and the rapid, accurate and bendingless copper wire traction effect is achieved.
Patent Information
- Application Number
- CN202422328632.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-09-24
AI Technical Summary
The existing copper wire traction mechanism has a single structure, which cannot guarantee the accuracy of the length of the copper wire, and poor equipment linkage, resulting in a long production time of copper wire and is prone to bending and deforming during traction.
A copper wire traction mechanism is designed, using linear guide rails, springs and sensors to achieve efficient linkage between equipment, ensuring that the copper wire will not bend during traction, and can quickly and accurately pull out any required copper wire.
The copper wire traction mechanism can complete copper wire traction within a single movement cycle. When linked, it can pull any required copper wire, significantly shorten the copper wire traction time and ensure that the copper wire does not bending and deformation during the traction process.
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Figure CN223032662U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of copper wire traction, in particular to a copper wire traction mechanism. Background Art
[0002] The copper wire traction mechanism is a stator production device for flat wire motors. This mechanism is used for copper wire traction work in the device. During the production process of the copper wire of the flat wire stator, it is necessary to draw out multiple sections of copper wire with curved and straight lengths from the copper wire coil. Therefore, this mechanism is the key in the forming of the copper wire of the flat wire stator. With the continuous development of technology, people's requirements for the manufacturing process of the copper wire traction mechanism are also getting higher and higher.
[0003] The existing copper wire traction mechanism has certain drawbacks when in use. First of all, the structure of the existing copper wire traction mechanism is relatively simple, and it cannot well ensure the accuracy of the copper wire length, which is not conducive to people's use. Moreover, the linkage between devices is poor, and the time required for copper wire production is longer, bringing certain adverse effects to the actual use process. For this reason, we propose a copper wire traction mechanism. Summary of the Utility Model
[0004] Technical problems to be solved: Aiming at the deficiencies of the prior art, the utility model provides a copper wire traction mechanism. One device can complete one copper wire traction in one movement cycle. When two mechanisms are linked, copper wires of any required length can be tractioned, and the time required for copper wire traction can be greatly shortened. At the same time, the other device can also ensure that the copper wire will not be bent or deformed during traction. Among them, the sensor, linear guide rail and spring ensure the safe working distance during the linkage of the devices, and can effectively solve the problems in the background art.
[0005] Technical solution: To achieve the above purpose, the technical solution adopted by the utility model is as follows: A copper wire traction mechanism includes a mechanism main body. A linear guide rail and a spring are arranged through the inside of the mechanism main body. A sensor is arranged at the middle position of the spring inside the mechanism main body. An anti-collision nut is arranged at the middle position of the linear guide rail inside the mechanism main body. One end of the linear guide rail and the spring is provided with a first traction bracket, and the other end is provided with a second traction bracket. A first traction wheel is arranged on the first traction bracket, and a second traction wheel is arranged on the second traction bracket. A copper wire product passes through between the first traction wheel and the second traction wheel. A pressure seat is installed at the upper end of the mechanism main body, and a cylinder is installed on the pressure seat. A pressure block is arranged at the bottom of the cylinder.
[0006] Preferably, a support main body is fixedly installed at the bottom of the mechanism main body, and a sliding seat is fixedly installed at the bottom side of the support main body.
[0007] Preferably, the copper wire product passes through the interior of the mechanism main body through threading. During operation, the cylinder jacks up the pressing block to press the copper wire product, and the first traction bracket and the second traction bracket slide on the linear guide rail to pull out a certain length of the copper wire product from the wire coil.
[0008] Preferably, one mechanism completes one traction of the copper wire product in one motion cycle. When two mechanisms are linked, they can traction copper wire products of any required length, greatly shortening the time required for traction of the copper wire product. At the same time, the other mechanism ensures that the copper wire product will not be bent or deformed during traction.
[0009] Preferably, the combination of the sensor, anti-collision nut, linear guide rail and spring ensures the safe working distance when the mechanisms are linked.
[0010] Preferably, the mechanism main body is fixed to the support main body by bolts, and the support main body is fixed to the sliding seat by bolts, and the support main body moves through the sliding seat.
[0011] Beneficial effects: Compared with the prior art, the present utility model provides a copper wire traction mechanism, which has the following beneficial effects: This copper wire traction mechanism can complete one copper wire traction in one motion cycle of one device. When two mechanisms are linked, they can traction copper wires of any required length and can greatly shorten the time required for copper wire traction. At the same time, the other device can also ensure that the copper wire will not be bent or deformed during traction. Among them, the sensor, linear guide rail and spring ensure the safe working distance when the devices are linked. When the mechanism works, it can stably traction various lengths of copper wire from the copper wire coil, ensuring the accuracy of the copper wire length; and, two identical traction devices can be linked with each other. When one device is performing traction work, the other device can ensure that the copper wire remains on a horizontal plane, ensuring that the produced copper wire has excellent straightness. When one device completes the traction work and returns to the starting position, the other device can immediately start the traction work of the next section of copper wire. The cooperation of the two devices greatly shortens the time required for copper wire production. At the same time, when the devices are linked, there are multiple mechanical and electrical safety protection measures to ensure the safety when the devices are linked. The entire copper wire traction mechanism has a simple structure, is easy to operate, and has a better use effect than the traditional method. Description of the Drawings
[0012] Figure 1 It is a schematic diagram of the overall structure of a copper wire traction mechanism of the present utility model.
[0013] Figure 2 It is a schematic diagram of the structure of a single mechanism in a copper wire traction mechanism of the present utility model.
[0014] Figure 3This is a schematic structural diagram of the front view in a copper wire traction mechanism of the present utility model.
[0015] Figure 4 This is a schematic structural diagram of the top view in a copper wire traction mechanism of the present utility model.
[0016] Figure 5 This is a schematic structural diagram of the enlarged view at position A in a copper wire traction mechanism of the present utility model.
[0017] In the figure: 1. Mechanism main body; 2. Linear guide rail; 3. Support main body; 4. Spring; 5. Pressure block; 6. Cylinder; 7. Copper wire product; 8. First traction wheel; 9. First traction bracket; 10. Second traction bracket; 11. Second traction wheel; 12. Pressure seat; 13. Slide seat; 14. Sensor; 15. Anti-collision nut. Specific embodiments
[0018] Next, the technical solutions of the present utility model will be clearly and completely described in conjunction with the accompanying drawings and specific embodiments. However, those skilled in the art will understand that the following described embodiments are some embodiments of the present utility model, rather than all embodiments, and are only used to illustrate the present utility model and should not be construed as limiting the scope of the present utility model. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the scope of protection of the present utility model. For those conditions not specified in the embodiments, they shall be carried out according to conventional conditions or conditions recommended by the manufacturer. For reagents or instruments not specified by the manufacturer, they are all conventional products that can be obtained through commercial purchase.
[0019] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the present utility model. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0020] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0021] As shown Figures 1-4 in the figure, a copper wire traction mechanism includes a mechanism main body 1. A linear guide rail 2 and a spring 4 are arranged through the inside of the mechanism main body 1. A sensor 14 is arranged at the middle position of the spring 4 inside the mechanism main body 1. An anti-collision nut 15 is arranged at the middle position of the linear guide rail 2 inside the mechanism main body 1. One end of the linear guide rail 2 and the spring 4 is provided with a first traction bracket 9, and the other end of the linear guide rail 2 and the spring 4 is provided with a second traction bracket 10. A first traction wheel 8 is arranged on the first traction bracket 9, and a second traction wheel 11 is arranged on the second traction bracket 10. A copper wire product 7 passes through between the first traction wheel 8 and the second traction wheel 11. A pressure seat 12 is installed at the upper end of the mechanism main body 1. A cylinder 6 is installed on the pressure seat 12. A pressure block 5 is arranged at the bottom of the cylinder 6. One device completes one copper wire traction in one movement cycle. When two mechanisms are linked, copper wires of any required length can be traction, and the time required for copper wire traction can be greatly shortened. At the same time, the other device can also ensure that the copper wire will not be bent and deformed during traction. Among them, the sensor, the linear guide rail and the spring ensure the safe working distance when the devices are linked.
[0022] Furthermore, a support main body 3 is fixedly installed at the bottom of the mechanism main body 1, and a sliding seat 13 is fixedly installed at the bottom side of the support main body 3.
[0023] Furthermore, the copper wire product 7 passes through the inside of the mechanism main body 1 via threading. During work, the cylinder 6 jacks up the pressure block 5 to press the copper wire product 7. The first traction bracket 9 and the second traction bracket 10 slide on the linear guide rail 2 to pull out a certain length of the copper wire product 7 from the wire reel.
[0024] Furthermore, one mechanism completes one traction of the copper wire product 7 in one movement cycle. When two mechanisms are linked, copper wire products 7 of any required length can be traction, and the time required for copper wire product 7 traction can be greatly shortened. At the same time, the other mechanism ensures that the copper wire product 7 will not be bent and deformed during traction.
[0025] Furthermore, the combination of the sensor 14, the anti-collision nut 15, the linear guide rail 2 and the spring 4 ensures the safe working distance when the mechanisms are linked.
[0026] Furthermore, the mechanism main body 1 and the support main body 3 are fixed by bolts, the support main body 3 and the sliding seat 13 are fixed by bolts, and the support main body 3 moves through the sliding seat 13.
[0027] Working principle: The utility model includes a mechanism main body 1, linear guide rails 2, a support main body 3, springs 4, pressing blocks 5, air cylinders 6, copper wire products 7, a first traction wheel 8, a first traction bracket 9, a second traction bracket 10, a second traction wheel 11, a pressing seat 12, a sliding seat 13, sensors 14, and anti-collision nuts 15. This mechanism is composed of two identical mechanisms integrated together. Each individual mechanism consists of a support main body, an air cylinder, a pressing block, copper wire supports, springs, sensors, and linear guide rails, etc. The copper wire passes through this mechanism via threading. During operation, the air cylinder jacks up the pressing block to press the copper wire. Then, the moving components connected to the support column drive a traction mechanism to slide on the linear guide rails, pulling out a certain length of copper wire from the wire coil. One device completes one cycle of copper wire traction in one movement cycle. When the two mechanisms are linked, they can traction copper wires of any required length and can greatly shorten the time required for copper wire traction. At the same time, the other device can also ensure that the copper wire does not bend or deform during traction. Among them, the sensors, linear guide rails, and springs ensure the safe working distance during the linkage of the devices.
[0028] When this mechanism is working, it can stably traction various lengths of copper wire from the copper wire coil, ensuring the accuracy of the copper wire length. Moreover, two identical traction devices can be linked with each other. When one device is performing traction work, the other device can ensure that the copper wire remains on a horizontal plane, ensuring that the produced copper wire has excellent straightness. When one device completes the traction work and returns to the starting position, the other device can promptly start the traction work for the next section of copper wire. The cooperation of the two devices greatly shortens the time required for copper wire production. At the same time, when the devices are linked, there are multiple mechanical and electrical safety protection measures to ensure the safety during the linkage of the devices.
[0029] It should be noted that in this article, relational terms such as first and second (No. 1, No. 2, etc.) are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device. Without further limitations, an element defined by the statement "comprising a..." does not exclude the existence of additional identical elements in the process, method, article or device comprising the said element.
[0030] The above has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and all these changes and improvements fall within the scope of the present utility model claimed.
Claims
1. A copper wire pulling mechanism, comprising a mechanism body (1), characterized in that: A linear guide rail (2) and a spring (4) are provided inside the mechanism body (1), a sensor (14) is provided inside the mechanism body (1) at a position in the middle of the spring (4), an anti-collision nut (15) is provided inside the mechanism body (1) at a position in the middle of the linear guide rail (2), a first traction bracket (9) is provided at one end of the linear guide rail (2) and the spring (4), a second traction bracket (10) is provided at the other end of the linear guide rail (2) and the spring (4), a first traction wheel (8) is provided on the first traction bracket (9), a second traction wheel (11) is provided on the second traction bracket (10), a copper wire product (7) passes between the first traction wheel (8) and the second traction wheel (11), a pressure seat (12) is installed at the upper end of the mechanism body (1), a cylinder (6) is installed on the pressure seat (12), and a pressure block (5) is provided at the bottom of the cylinder (6).
2. A copper wire pulling mechanism according to claim 1, characterized in that: A support body (3) is positioned and installed at the bottom of the mechanism body (1), and a sliding seat (13) is positioned and installed at the side of the bottom of the support body (3).
3. A copper wire pulling mechanism according to claim 1, characterized in that: The copper wire product (7) passes through the interior of the mechanism body (1) by threading. When working, the cylinder (6) lifts the pressure block (5) to press the copper wire product (7), and the first traction bracket (9) and the second traction bracket (10) slide on the linear guide rail (2) to pull the copper wire product (7) out of the wire coil by a certain length.
4. A copper wire pulling mechanism according to claim 1, characterized in that: One mechanism completes the pulling of the copper wire product (7) once in one movement cycle. When the two mechanisms are linked, they can pull a copper wire product (7) of any required length and greatly shorten the time required for pulling the copper wire product (7). At the same time, the other mechanism ensures that the copper wire product (7) will not bend or deform during pulling.
5. A copper wire pulling mechanism according to claim 1, characterized in that: The combination of the sensor (14), the anti-collision nut (15), the linear guide rail (2) and the spring (4) ensures a safe working distance when the mechanisms are linked.
6. A copper wire pulling mechanism according to claim 2, characterized in that: The mechanism body (1) and the support body (3) are fixed by bolts, the support body (3) and the slide seat (13) are fixed by bolts, and the support body (3) moves through the slide seat (13).