Tinning device for magnetic ring machining

Abstract

The utility model relates to the technical field of magnet ring processing, in particular to a tinning device for magnet ring processing, which comprises a supporting component, a placing plate, a conveying device, a welding oil tank, a tinning tank, an air cooling component and an adjusting component are sequentially mounted at the top of the supporting component from front to back, and a clamping component is mounted at the bottom of the adjusting component. The supporting assembly comprises a bottom plate, a first U-shaped frame, a supporting block and a first gear motor are sequentially installed on the top of the bottom plate from left to right, and a supporting column is rotationally installed on the inner wall of the first U-shaped frame. According to the improved tinning device, the supporting assembly is adopted, when the tinning device is used, the height of the tinning device can be adjusted according to the height of a user, and workers with different heights can conveniently use the tinning device; and the air cooling assembly is adopted, and after the tinning device is used for tinning the magnetic ring, the magnetic ring can be air-dried, so that tin on the pin of the magnetic ring is rapidly solidified, and the machining efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of magnetic ring processing, and specifically relates to a tin plating device for magnetic ring processing. Background Technique

[0002] Magnetic ring processing is a process involving magnetic materials (such as ferrite or other magnetic alloys), and is usually used to manufacture components such as magnetic rings and magnetic cores. These components are widely used in electronic devices such as transformers, filters, and inductors.

[0003] When performing magnetic ring processing, a tin plating device is required to tin the pins on the magnetic ring to improve its stability and lifespan in electronic devices.

[0004] The inventor found the following problems in the prior art during the implementation of the present utility model: 1. The height of the existing ordinary tin plating device is fixed, which is not convenient for workers of different heights to perform the feeding operation when manually feeding; 2. When the existing ordinary tin plating device is tin plating, after the tin plating is completed, it generally needs to be air-dried to make the tin on the magnetic ring solidify, and natural air-drying affects the processing efficiency. Content of the Utility Model

[0005] The purpose of the present utility model is to provide a tin plating device for magnetic ring processing to solve the problems of the non-adjustable height of the ordinary tin plating device and the natural air-drying after tin plating affecting the processing efficiency mentioned in the above background technique. To achieve the above purpose, the present utility model provides the following technical solution: A tin plating device for magnetic ring processing, including a support assembly. A placement plate, a conveying device, a soldering flux tank, a tin plating tank, an air-cooling assembly, and an adjustment assembly are sequentially installed on the top of the support assembly from front to back. A clamping assembly is installed at the bottom of the adjustment assembly.

[0006] The support assembly includes a bottom plate. A first U-shaped frame, a support block, and a first reduction motor are sequentially installed on the top of the bottom plate from left to right. A support column is rotatably installed on the inner wall of the first U-shaped frame. A connecting rod is rotatably installed through the front end of the support column. Adjustment columns are installed at both the front and rear ends of the connecting rod. A second U-shaped frame is rotatably installed at the top of the adjustment column. A support plate is installed on the top of the second U-shaped frame. A sliding rod is installed on one side of the support block. A first bidirectional screw is rotatably installed through one side of the support block. A sliding block is threadedly installed on the outer wall of the first bidirectional screw. A first bevel gear is installed on the outer wall of the first bidirectional screw. A second bevel gear is installed at the output end of the first reduction motor.

[0007] The air-cooling assembly includes a blower installed on the top of the support plate. A three-way pipe is installed at the front end of the blower. A connecting pipe is installed on one side of the three-way pipe.

[0008] Further preferably, a sliding block is slidably mounted on the outer wall of the sliding rod, the first bevel gear is meshed and installed with the second bevel gear, a regulating column is rotatably mounted on the outer wall of the sliding block, and the regulating column and the second U-shaped frame are symmetrically distributed about the vertical center line of the sliding block.

[0009] Further preferably, the support block, the regulating column, the second U-shaped frame, the sliding rod and the sliding block are symmetrically distributed about the vertical center line of the first bidirectional screw.

[0010] Further preferably, a plurality of spray heads are evenly and equidistantly arranged on the top of the connecting pipe, and the connecting pipes are symmetrically distributed about the vertical center line of the three-way pipe.

[0011] Further preferably, the adjusting assembly includes a fixing plate installed on the top of the support plate, a first housing is installed at the front end of the fixing plate, a second reduction motor is installed at the rear end of the fixing plate, a threaded rod is installed at the output end of the second reduction motor, a first slider is threadedly installed on the outer wall of the threaded rod, an electric push rod is installed at the bottom of the first slider, and the first slider and the second reduction motor form a screw drive mechanism through the threaded rod.

[0012] Further preferably, the clamping assembly and the electric push rod form a lifting mechanism.

[0013] Further preferably, the clamping assembly includes a second housing installed at the bottom of the electric push rod, a third reduction motor is installed at the rear end of the second housing, a second bidirectional screw is installed at the output end of the third reduction motor, a second slider is threadedly installed on the outer wall of the second bidirectional screw, a clamping plate is installed at the bottom of the second slider, and the second slider and the clamping plate are symmetrically distributed about the vertical center line of the second bidirectional screw, and the second slider and the third reduction motor form a screw drive mechanism through the second bidirectional screw.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0015] In the present utility model, through the support assembly, when it is necessary to adjust the height of the tin plating device, the first reduction motor is started, the first reduction motor drives the first bidirectional screw to rotate through the second bevel gear and the first bevel gear, the first bidirectional screw rotates to drive the two sliding blocks to move, the distance between the two sliding blocks is adjusted, the sliding block drives the bottom of the regulating column to move, so as to drive the support plate to move up and down, and the support plate can be adjusted to a suitable height according to the height of the staff, which is convenient for the staff to feed the tin plating device.

[0016] In the present utility model, through the air-cooling assembly, after the tin plating of the magnetic ring pins is completed using the tin plating device, the electric push rod, the second reduction motor, and the fan are respectively started. The electric push rod and the second reduction motor drive the clamping assembly to move above the air-cooling assembly. Then the fan is started, and the fan sucks the outside air. The air enters the connecting pipe through the three-way pipe and then sprays out through several nozzles on the connecting pipe to dry the tin-plated magnetic ring, which can reduce the solidification time after the magnetic ring is tin-plated and improve the processing efficiency. Description of the Drawings

[0017] Figure 1 It is a front view structural schematic diagram of the present utility model;

[0018] Figure 2 It is a structural schematic diagram of the support assembly of the present utility model;

[0019] Figure 3 It is a structural schematic diagram of the air-cooling assembly of the present utility model;

[0020] Figure 4 It is a structural schematic diagram of the adjustment assembly of the present utility model;

[0021] Figure 5 It is a structural schematic diagram of the clamping assembly of the present utility model.

[0022] In the figure: 1. Support assembly; 101. Base plate; 102. First U-shaped frame; 103. Support block; 104. First reduction motor; 105. Support column; 106. Connecting rod; 107. Adjusting column; 108. Second U-shaped frame; 109. Support plate; 1010. Slide bar; 1011. First bidirectional screw; 1012. Sliding block; 1013. First bevel gear; 1014. Second bevel gear; 2. Placing plate; 3. Conveyor device; 4. Solder paste tank; 5. Tin plating tank; 6. Air-cooling assembly; 601. Fan; 602. Three-way pipe; 603. Connecting pipe; 7. Adjustment assembly; 701. Fixed plate; 702. First housing; 703. Second reduction motor; 704. Threaded rod; 705. First slider; 706. Electric push rod; 8. Clamping assembly; 801. Second housing; 802. Third reduction motor; 803. Second bidirectional screw; 804. Second slider; 805. Clamping plate. Detailed Embodiment

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the protection scope of the present utility model.

[0024] Please refer to Figures 1 to 5 , the present utility model provides a technical solution: a tin plating device for magnetic ring processing, including a support assembly 1. A placement plate 2, a conveying device 3, a soldering flux tank 4, a tin plating tank 5, an air cooling assembly 6 and an adjustment assembly 7 are sequentially installed on the top of the support assembly 1 from front to back. A clamping assembly 8 is installed at the bottom of the adjustment assembly 7.

[0025] The support assembly 1 includes a bottom plate 101. A first U-shaped frame 102, a support block 103 and a first reduction motor 104 are sequentially installed on the top of the bottom plate 101 from left to right. A support column 105 is rotatably installed on the inner wall of the first U-shaped frame 102. A connecting rod 106 is rotatably installed through the front end of the support column 105. Adjusting columns 107 are installed at both the front and rear ends of the connecting rod 106. A second U-shaped frame 108 is rotatably installed at the top of the adjusting column 107. A support plate 109 is installed at the top of the second U-shaped frame 108. A sliding rod 1010 is installed on one side of the support block 103. A first bidirectional screw 1011 is rotatably installed through one side of the support block 103. A sliding block 1012 is threadedly installed on the outer wall of the first bidirectional screw 1011. A first bevel gear 1013 is installed on the outer wall of the first bidirectional screw 1011. A second bevel gear 1014 is installed at the output end of the first reduction motor 104.

[0026] The air cooling assembly 6 includes a blower 601 installed on the top of the support plate 109. A three-way pipe 602 is installed at the front end of the blower 601. A connecting pipe 603 is installed on one side of the three-way pipe 602.

[0027] In this embodiment, as Figure 2 shown, a sliding block 1012 is slidably installed on the outer wall of the sliding rod 1010, and the first bevel gear 1013 is meshed and installed with the second bevel gear 1014. And a rotating adjusting column 107 is installed on the outer wall of the sliding block 1012. At the same time, the adjusting column 107 and the second U-shaped frame 108 are symmetrically distributed about the vertical center line of the sliding block 1012; when the first reduction motor 104 is started, it drives the second bevel gear 1014 to rotate. At the same time, the second bevel gear 1014 drives the first bidirectional screw 1011 to rotate through the first bevel gear 1013. The rotation of the first bidirectional screw 1011 drives the sliding block 1012 to move left and right. The sliding rod 1010 improves the stability of the sliding block 1012 when moving left and right. The sliding block 1012 moves left and right, and at the same time drives the bottom of the adjusting column 107 to move left and right. The support column 105 supports the adjusting column 107 through the connecting rod 106, so that the height of the support plate 109 can be adjusted, and the applicability of the device during use can be improved.

[0028] In this embodiment, as Figure 2As shown, the support block 103, the adjusting column 107, the second U-shaped frame 108, the sliding rod 1010 and the sliding block 1012 are symmetrically distributed about the vertical center line of the first bidirectional screw 1011; when the first bidirectional screw 1011 rotates, the distance between the two sliding blocks 1012 can be adjusted, thereby simultaneously adjusting the bottom positions of the two adjusting columns 107, improving the stability when adjusting the height of the adjusting support plate 109, and at the same time improving the stability during the use of the device.

[0029] In this embodiment, as Figure 3 shown, the top of the connecting pipe 603 is provided with a number of nozzles evenly and equidistantly distributed, and the connecting pipes 603 are symmetrically distributed about the vertical center line of the three-way pipe 602; when the fan 601 is started, the outside air is pumped, passes through the three-way pipe 602 and enters the two connecting pipes 603, and then is sprayed out through a number of nozzles on the connecting pipe 603, which can air-dry the tin-plated magnetic ring, reduce the solidification time, and improve the processing efficiency.

[0030] In this embodiment, as Figure 2 and Figure 4 shown, the adjusting assembly 7 includes a fixing plate 701 installed on the top of the support plate 109, a first housing 702 is installed at the front end of the fixing plate 701, a second reduction motor 703 is installed at the rear end of the fixing plate 701, a threaded rod 704 is installed at the output end of the second reduction motor 703, a first slider 705 is threadedly installed on the outer wall of the threaded rod 704, an electric push rod 706 is installed at the bottom of the first slider 705, and the first slider 705 and the second reduction motor 703 form a screw drive mechanism through the threaded rod 704; when the second reduction motor 703 is started, the first slider 705 is driven to move back and forth in the first housing 702 through the threaded rod 704, and at the same time the electric push rod 706 and the clamping assembly 8 are driven to move back and forth, and the position of the clamped magnetic ring can be adjusted according to the processing steps to perform the tin plating work on the magnetic ring, improving the processing efficiency.

[0031] In this embodiment, as Figure 1 and Figure 4 shown, the clamping assembly 8 and the electric push rod 706 form a lifting mechanism; when the electric push rod 706 is started, the clamping assembly 8 is driven to move up and down, and the height position of the clamped magnetic ring can be adjusted to perform the tin plating work on the magnetic ring, improving the processing efficiency.

[0032] In this embodiment, as Figure 5As shown in the figure, the clamping assembly 8 includes a second housing 801 mounted at the bottom of the electric push rod 706. A third reduction motor 802 is mounted at the rear end of the second housing 801. A second bidirectional screw 803 is mounted at the output end of the third reduction motor 802. A second slider 804 is threadedly mounted on the outer wall of the second bidirectional screw 803. A clamping plate 805 is mounted at the bottom of the second slider 804. The second slider 804 and the clamping plate 805 are symmetrically distributed about the vertical center line of the second bidirectional screw 803. The second slider 804 and the third reduction motor 802 form a screw drive mechanism through the second bidirectional screw 803. When the third reduction motor 802 is started, the second slider 804 is driven to slide in the second housing 801 through the second bidirectional screw 803, and the distance between the two second sliders 804 can be adjusted, so as to adjust the distance between the two clamping plates 805, clamp the magnetic ring, and facilitate the subsequent tin plating work of the magnetic ring.

[0033] The usage method and advantages of the present utility model: The tin plating device for processing magnetic rings, when in use, the working process is as follows:

[0034] Such as Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5As shown in the figure, first start the first reduction motor 104. The second bevel gear 1014 and the first bevel gear 1013 drive the first bidirectional screw 1011 to rotate. The rotation of the first bidirectional screw 1011 adjusts the distance between the two sliding blocks 1012. The sliding block 1012 drives the bottom of the adjusting column 107 to move. According to the user's height, the support plate 109 is adjusted to an appropriate height. Then, place the magnetic ring in the arc-shaped groove on the placement plate 2. After the placement is completed, start the second reduction motor 703. The threaded rod 704 drives the first slider 705, the electric push rod 706, and the clamping assembly 8 to move forward. When the clamping assembly 8 moves above the placement plate 2, the second reduction motor 703 stops. Then start the electric push rod 706 to drive the clamping assembly 8 to move downward. Then start the third reduction motor 802. The second bidirectional screw 803 and the second slider 804 adjust the distance between the two clamping plates 805 to clamp the magnetic ring. After the clamping is completed, start the electric push rod 706 and the second reduction motor 703 respectively to drive the clamping assembly 8 to move upward and backward. When the clamping assembly 8 moves above the solder paste tank 4, the second reduction motor 703 starts. Then start the electric push rod 706 to drive the clamping assembly 8 to move downward. The pins on the magnetic ring drop into the solder paste tank 4 and dip the solder paste. Then start the electric push rod 706 and the second reduction motor 703 respectively to drive the clamping assembly 8 to move upward and backward. When the clamping assembly 8 moves above the tin plating tank 5, the second reduction motor 703 stops. Then start the electric push rod 706 to drive the clamping assembly 8 to move downward. The pins on the magnetic ring drop into the tin plating tank 5 for tin plating. When tin plating, the heating module at the bottom of the tin plating tank 5 continuously heats the tin plating tank 5. After the tin plating is completed, start the electric push rod 706, the second reduction motor 703, and the fan 601 respectively. The electric push rod 706 and the second reduction motor 703 drive the clamping assembly 8 to move upward and backward to above the air cooling assembly 6. The fan 601 starts to pump the outside air into the tee 602 and the connecting pipe 603, and then sprays out through several nozzles on the connecting pipe 603 to air-dry the tin-plated magnetic ring. Then start the second reduction motor 703 to drive the clamping assembly 8 to move forward to above the conveying device 3. Then start the electric push rod 706 and the third reduction motor 802 respectively. The electric push rod 706 drives the clamping assembly 8 to move downward, and the two clamping plates 805 on the clamping assembly 8 separate. The magnetic ring falls onto the conveying device 3. Then the conveying device 3 conveys the magnetic ring out of the device. Then, according to the same method, the next round of tin plating work is carried out.

[0035] The foregoing has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only preferred examples of the present utility model and are not used to limit the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.

Claims

1. A tinning device for magnetic ring processing, comprising a support assembly (1), characterized in that: The top of the support assembly (1) is provided with a placement plate (2), a conveying device (3), a soldering oil tank (4), a tinning tank (5), an air cooling assembly (6) and an adjustment assembly (7) in sequence from front to back, and the bottom of the adjustment assembly (7) is provided with a clamping assembly (8); The support assembly (1) comprises a base plate (101), a first U-shaped frame (102), a support block (103) and a first reduction motor (104) are sequentially installed on the top of the base plate (101) from left to right, a support column (105) is rotatably installed on the inner wall of the first U-shaped frame (102), a connecting rod (106) is rotatably installed through the front end of the support column (105), an adjustment column (107) is installed at both the front and rear ends of the connecting rod (106), and a second U-shaped frame (108) is rotatably installed on the top of the adjustment column (107). ), a support plate (109) is installed on the top of the second U-shaped frame (108), a sliding rod (1010) is installed on one side of the support block (103), a first bidirectional screw (1011) is rotatably installed through one side of the support block (103), a sliding block (1012) is threadedly installed on the outer wall of the first bidirectional screw (1011), a first bevel gear (1013) is installed on the outer wall of the first bidirectional screw (1011), and a second bevel gear (1014) is installed on the output end of the first reduction motor (104); The air cooling assembly (6) comprises a fan (601) installed on the top of the support plate (109), a three-way pipe (602) is installed at the front end of the fan (601), and a connecting pipe (603) is installed on one side of the three-way pipe (602).

2. The tinning device for magnetic ring processing according to claim 1, characterized in that: A sliding block (1012) is slidably mounted on the outer wall of the sliding rod (1010), and the first bevel gear (1013) is meshed with the second bevel gear (1014), and an adjustment column (107) is rotatably mounted on the outer wall of the sliding block (1012), and the adjustment column (107) and the second U-shaped frame (108) are symmetrically distributed about the vertical center line of the sliding block (1012).

3. The tinning device for magnetic ring processing according to claim 1, characterized in that: The support block (103), the adjustment column (107), the second U-shaped frame (108), the sliding rod (1010) and the sliding block (1012) are symmetrically distributed about the vertical center line of the first bidirectional screw (1011).

4. The tinning device for magnetic ring processing according to claim 1, characterized in that: A plurality of nozzles evenly and equidistantly distributed are arranged on the top of the connecting pipe (603), and the connecting pipes (603) are symmetrically distributed about the vertical center line of the three-way pipe (602).

5. The tinning device for magnetic ring processing according to claim 1, characterized in that: The adjustment assembly (7) comprises a fixing plate (701) mounted on the top of the support plate (109); a first housing (702) is mounted on the front end of the fixing plate (701); a second reduction motor (703) is mounted on the rear end of the fixing plate (701); a threaded rod (704) is mounted on the output end of the second reduction motor (703); a first slider (705) is threadedly mounted on the outer wall of the threaded rod (704); an electric push rod (706) is mounted on the bottom of the first slider (705); and the first slider (705) forms a spiral transmission mechanism with the second reduction motor (703) through the threaded rod (704).

6. The tinning device for magnetic ring processing according to claim 5, characterized in that: The clamping assembly (8) and the electric push rod (706) form a lifting mechanism.

7. The tinning device for magnetic ring processing according to claim 5, characterized in that: The clamping assembly (8) includes a second shell (801) installed at the bottom of the electric push rod (706), a third reduction motor (802) is installed at the rear end of the second shell (801), a second bidirectional screw (803) is installed at the output end of the third reduction motor (802), a second slider (804) is threadedly installed on the outer wall of the second bidirectional screw (803), a clamping plate (805) is installed at the bottom of the second slider (804), and the second slider (804) and the clamping plate (805) are symmetrically distributed about the vertical center line of the second bidirectional screw (803), and the second slider (804) forms a spiral transmission mechanism with the third reduction motor (802) through the second bidirectional screw (803).

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