Silicone rubber transformer convenient to install
By designing a silicone rubber transformer that is easy to install, and using nylon bolts to fix the upper end ring, lower end ring and tapping board, the problems of complex assembly and low production efficiency of existing silicone rubber transformers are solved, and the stable installation and efficient production of tapping boards are achieved.
Patent Information
- Application Number
- CN202422141580.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-09-02
AI Technical Summary
The existing silicone rubber transformers are complex in assembly and low in production efficiency, and are prone to twisting and displacement of the tapping plate, resulting in exposed the tapping plate after pouring, affecting production efficiency.
A silicone rubber transformer for easy installation is designed, including coils, copper terminals, tap plates, upper end rings, lower end rings and nylon bolts. The upper end ring, lower end ring and the tap plate are fixedly connected by nylon bolts to ensure the correct installation and fixation of the tap plate, simplifying the assembly process.
It realizes convenient installation of the combination of tap plate and end ring, improves production efficiency, avoids distortion and shifting problems during tap plate assembly, and ensures the insulation performance of the product.
Smart Images

Figure CN223038751U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of electrical equipment, in particular to a silicone rubber transformer that is convenient for installation. Background Art
[0002] Compared with the epoxy resin cast transformer, the silicone rubber transformer has the advantages of not cracking, high temperature resistance, strong short-circuit impact resistance, environmental protection (both silicone rubber and wire can be recycled), and less noise. Therefore, the application of silicone rubber transformers is becoming more and more widespread.
[0003] The existing silicone rubber transformers have complex assembly, low production efficiency, and are prone to cause the tapping plate to be distorted and displaced, resulting in the tapping plate being exposed after casting. A large amount of time is wasted in the assembly process before casting and the repair process after casting, affecting the production efficiency. Summary of the Utility Model
[0004] The technical problem to be solved by the embodiments of the utility model is to provide a silicone rubber transformer that is convenient for installation, so as to facilitate rapid assembly and improve production efficiency.
[0005] To solve the above technical problem, the embodiments of the utility model propose a silicone rubber transformer that is convenient for installation, including a coil, copper terminals, and further including a tapping plate, an upper end ring, a lower end ring, and nylon bolts. The upper end ring and the lower end ring are respectively arranged at the upper and lower ends of the coil. Assembly countersunk holes are provided on one side of the upper end ring and the lower end ring. Upper connection parts and lower connection parts are respectively provided at the upper and lower ends of the tapping plate. Assembly holes corresponding to the assembly countersunk holes of the upper end ring and the lower end ring are respectively provided on the upper connection parts and the lower connection parts. The upper connection part and the upper end ring, and the lower connection part and the lower end ring are fixedly connected by nylon bolts. The copper terminals are arranged on the tapping plate, and a silicone rubber layer is correspondingly provided on the surface layer of the coil.
[0006] Further, clamping grooves corresponding to the tapping plate are provided on the lower side of the upper end ring and the upper side of the lower end ring.
[0007] Further, an identification hole is provided on one side of the upper end ring.
[0008] Further, a plurality of terminal assembly holes corresponding to the copper terminals are provided on the tapping plate.
[0009] The beneficial effects of the utility model are as follows: The utility model can conveniently and quickly install the combination of the tapping plate and the end ring, improving the production efficiency; the tapping plate of the utility model is convenient for strengthening the copper terminals, and the identification hole can facilitate users to quickly identify and prevent reverse installation; the nylon bolts of the utility model ensure the insulation performance of the product. Brief Description of the Drawings
[0010] Figure 1It is a three-dimensional structure diagram of a silicone rubber transformer that is convenient for installation according to an embodiment of the present utility model.
[0011] Figure 2 It is an internal structure diagram of a silicone rubber transformer that is convenient for installation according to an embodiment of the present utility model.
[0012] Figure 3 It is a three-dimensional structure diagram of a tap plate according to an embodiment of the present utility model.
[0013] Figure 4 It is a three-dimensional structure diagram of an upper end coil and a lower end coil according to an embodiment of the present utility model.
[0014] Explanation of the reference numerals in the drawings
[0015] Copper terminal 1, tap plate 2, upper end coil 3, lower end coil 4, nylon bolt 5, assembly counterbore 6, upper connecting portion 7, lower connecting portion 8, assembly hole 9, silicone rubber layer 10, card slot 11, identification hole 12, terminal assembly hole 13, coil 14. Specific implementation manners
[0016] It should be noted that, without conflict, the embodiments in the present application and the features in the embodiments may be combined with each other. The present utility model will be further described in detail below with reference to the drawings and specific embodiments.
[0017] In the embodiments of the present utility model, if there are directional indications (such as up, down, left, right, front, back...), they are only used to explain the relative positional relationship and movement conditions between components in a certain specific posture (as shown in the drawings). If the specific posture changes, the directional indications will also change accordingly.
[0018] In addition, in the present utility model, the descriptions such as "first" and "second" are only for descriptive purposes, and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one such feature.
[0019] Please refer to Figures 1 to 4 , the silicone rubber transformer that is convenient for installation according to the embodiments of the present utility model includes a coil, a copper terminal, a tap plate, an upper end coil, a lower end coil, and a nylon bolt.
[0020] The upper end coil and the lower end coil are respectively arranged at the upper and lower ends of the coil. Assembly counterbores are provided on one side of the upper end coil and the lower end coil. The assembly counterbores are used to assemble nylon bolts, which do not affect the casting appearance, and the insulating material ensures the electrical performance. The upper and lower ends of the tap plate are respectively provided with an upper connecting portion and a lower connecting portion, and assembly holes corresponding to the assembly counterbores of the upper end coil and the lower end coil are respectively provided on the upper connecting portion and the lower connecting portion. The upper connecting portion and the upper end coil, and the lower connecting portion and the lower end coil are fixedly connected by nylon bolts.
[0021] The copper terminals are arranged on the tapping board, and silicone rubber layers are correspondingly arranged on the surfaces of the coil and the tapping board.
[0022] As an implementation manner, clamping grooves corresponding to the tapping board are arranged on the lower side of the upper coil and the upper side of the lower coil. The clamping grooves are matched with the tapping board.
[0023] As an implementation manner, an identification hole is arranged on one side of the upper coil. The identification hole facilitates the user to identify the up and down directions.
[0024] As an implementation manner, a plurality of terminal assembly holes corresponding to the copper terminals are formed on the tapping board. The terminal assembly holes are used to fix the copper terminals, prevent the copper terminals from shifting, and at the same time reinforce the copper terminals to avoid damage to the silica gel at the copper terminals during assembly.
[0025] The preparation process of the utility model is as follows: after the coil is wound, the upper coil and the lower coil are placed, the tapping board slides into the clamping grooves of the upper coil and the lower coil for positioning, the copper terminals are conveniently clamped in the terminal assembly holes of the tapping board, and the upper coil, the lower coil and the tapping board are fixed and positioned with nylon bolts; the coil is potted and potted into shape.
[0026] The utility model can conveniently install and disassemble the tapping board, avoid operating the positioning of the copper terminals in the small gap between the tapping board and the winding coil, save production time and improve efficiency.
[0027] Although the embodiments of the utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the appended claims and their equivalent scope.
Claims
1. A silicone rubber transformer that is easy to install, comprising a coil and a copper terminal, characterized in that: It also includes a branching plate, an upper end ring, a lower end ring, and nylon bolts. The upper end ring and the lower end ring are respectively arranged at the upper and lower ends of the coil, and one side of the upper end ring and the lower end ring is provided with an assembly countersunk hole. The upper and lower ends of the branching plate are respectively provided with an upper connecting part and a lower connecting part. The upper connecting part and the lower connecting part are respectively provided with assembly holes corresponding to the positions of the assembly countersunk holes of the upper end ring and the lower end ring. Nylon bolts are used to fix the upper connecting part and the upper end ring, and the lower connecting part and the lower end ring. The copper terminal is arranged on the branching plate, and a silicone rubber layer is correspondingly provided on the surface of the coil.
2. The easy-to-install silicone rubber transformer according to claim 1, characterized in that: The lower side of the upper end ring and the upper side of the lower end ring are both provided with a clamping groove corresponding to the branching plate.
3. The easy-to-install silicone rubber transformer according to claim 1, characterized in that: An identification hole is provided on one side of the upper end ring.
4. The easy-to-install silicone rubber transformer according to claim 1, characterized in that: The junction board is provided with a plurality of terminal assembly holes corresponding to the copper terminals.