Color sand removing device for metal tile production
By designing a color sand removal device for metal tiles production, the problem of uneven color sand coating is solved by using blowing and collection devices, the uniformity of color sand adhesion and effective collection of floating sand is achieved, and the replacement of the adhesive board is simplified.
Patent Information
- Application Number
- CN202422042200.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-08-22
AI Technical Summary
During the production process of existing metal tiles, floating sand attached to the surface after the color sand is spread, resulting in uneven coating of color sand.
A color sand removal device for metal tiles production is designed, including a blower device and a collection device, which blows away floating sand with a fan, and collects floating sand with a guide plate and a paste plate, and uses a push device to achieve locking and replacement of the paste plate.
The colored sand on the surface of the tile is more uniformly attached, and the floating sand is effectively collected, simplifying the replacement process of the paste board.
Smart Images
Figure CN223044344U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of metal tile production, and particularly relates to a colored sand removing device for metal tile production. Background Art
[0002] Currently, metal tiles are a type of roofing material made based on metal, with various classifications, including stone-faced metal tiles, painted metal tiles, and metal natural color tiles. The characteristics of metal tiles include light weight, high fire protection rating, recyclability, strong wind resistance, and easy installation. They are suitable for the roofing of various buildings such as villas and residences and can withstand various harsh weather conditions. Metal tiles have a relatively long service life and low maintenance costs, making them an environmentally friendly and durable choice for roofing materials.
[0003] An important step in the production of existing metal tiles is as follows: Place the metal tiles on the conveying grid of the machine body, then turn on the base glue spray gun to automatically spray the surface of the tiles to ensure that the surface is fully coated with base glue, and then drive the tiles into the colored sand spreading process to ensure that the colored sand is evenly spread on the surface of the tiles.
[0004] The above-mentioned existing technical solutions have the following defects: After spreading colored sand on the surface of the tiles, there will be excess floating sand attached to the surface of the tiles, and the accumulation of floating sand will cause the colored sand coating on the surface of the tiles to adhere unevenly. Content of the Utility Model
[0005] In order to achieve the effect that the colored sand on the surface of the tiles adheres more evenly after sandblasting the surface of the tiles, the present application provides a colored sand removing device for metal tile production.
[0006] The above technical objectives of the present application are achieved through the following technical solutions:
[0007] A colored sand removing device for metal tile production, a blowing device is provided on the machine body. The blowing device includes a blowing hood and a driving member. The blowing hood is fixedly connected to the side wall of the machine body, and the driving member is fixedly connected inside the blowing hood. The driving member is used to blow off the floating sand attached to the surface of the tiles that have completed the sandblasting operation.
[0008] By adopting the above solution, the tiles are placed on the conveying grid of the machine body. When the tiles complete the sandblasting operation on the machine body, the conveying grid drives the tiles to be transported to the blowing area. At this time, the driving member is in the starting state. The driving member is preferably a blower. The driving member blows the surface of the tiles, and the air flow generated by the driving member blows away the floating sand on the surface of the tiles, thereby achieving the effect that the colored sand on the surface of the tiles adheres more evenly.
[0009] Further, a collecting device is provided on one side of the body away from the blowing device. The collecting device includes a support plate, a sticking plate, and a locking component. The support plate is fixedly connected to the side of the body away from the blowing device. The sticking plate is placed on the blowing plate, and the locking component is used to lock the relative positions of the support plate and the sticking plate.
[0010] Further, a guiding plate is provided between the blowing hood and the sticking plate. The guiding plate is integrally arc-shaped. One end of the guiding plate is fixedly connected to the blowing hood, and the other end of the guiding plate is fixedly connected to the side of the support plate away from the body. The guiding plate is used to guide the floating sand on the surface of the tile blown by the driving member to the sticking plate.
[0011] By adopting the above scheme, the guiding plate restricts the flow path of the air current, so that the air current finally blows to the support plate, and then the floating sand mixed in the air current is blown onto the sticking plate. The sticking plate pastes the floating sand mixed in the air current, thereby achieving the effect of collecting the floating sand on the surface of the tile.
[0012] Further, the locking component includes a sliding rod and a pressing block. A through hole is formed in the side wall of the guiding plate. The sliding rod is inserted into the through hole and is slidably connected to the through hole. The pressing block is fixedly connected to one end of the sliding rod close to the sticking plate. One end of the pressing block away from the sliding rod abuts against the sticking plate. A pushing device is provided on the guiding plate, and the pushing device is used to drive the sliding rod to slide along the through hole.
[0013] Further, the pushing device includes a gear, a rack, and an electric driving member. The electric driving member is fixedly connected to the side of the guiding plate away from the sticking plate. The gear is fixedly connected to the output end of the electric driving member. The rack is fixedly connected to one side of the sliding rod close to the gear. The gear and the rack are meshed, and the driving member is used to drive the gear to rotate.
[0014] By adopting the above scheme, when the electric driving member is started, the rotation of the output end of the electric driving member can drive the gear to rotate. The rotation of the gear can drive the rack to move. The movement of the rack can drive the sliding rod to move up and down along the through hole, and then the abutting state of the pressing block and the sticking plate can be controlled, and then the locking state of the sticking plate and the support plate can be controlled. When the pressing block presses the sticking plate in the direction close to the support plate, the relative positions between the support plate and the sticking plate are locked; when the sticking plate needs to be replaced, the electric driving member is started. The electric driving member drives the gear to rotate, and the gear drives the sliding rod fixedly connected to the rack to move in the direction away from the sticking plate until the pressing block is separated from the sticking plate, so that the sticking plate and the support plate are in an unlocked state, and then the sticking plate can be replaced.
[0015] Further, an abutting block is fixedly connected to the position of the sticking plate corresponding to the pressing block. One side of the abutting block away from the sticking plate abuts against the pressing block.
[0016] By adopting the above solution, the arrangement of the abutting block can prevent the pressing block from directly abutting against the pasting plate, resulting in the pasting plate and the pressing block sticking together.
[0017] Furthermore, armrest rings are fixedly connected to both sides of the pasting plate.
[0018] By adopting the above solution, the arrangement of the armrest rings facilitates the replacement of the pasting plate when there is too much floating sand on the surface of the pasting plate.
[0019] Furthermore, an elastic member is arranged between the pasting plate and the support plate. A receiving groove is formed in the support plate, and the elastic member is arranged in the receiving groove. One end of the elastic member is fixedly connected to the bottom wall of the receiving groove, and the other end of the elastic member abuts against the support plate.
[0020] By adopting the above solution, when the pressing block and the abutting block are separated from each other, at this time, the elastic member jacks up the pasting plate in the direction away from the ground under its own elastic force, thereby facilitating the removal of the pasting plate from the support plate.
[0021] In summary, the present application has the following technical effects:
[0022] 1. By providing a blowing device, the tile is placed on the conveying grid of the machine body. After the sandblasting operation of the tile is completed on the machine body, the conveying grid drives the tile to be transported to the blowing area. At this time, the driving member is in the starting state. The driving member is preferably a blower. The driving member blows air on the surface of the tile, and the air flow generated by the driving member blows away the floating sand on the surface of the tile, thereby achieving the effect of more uniform attachment of the colored sand on the surface of the tile;
[0023] 2. By providing a guiding plate, the guiding plate restricts the flow path of the air flow, so that the air flow finally blows to the support plate, and then blows the floating sand mixed in the air flow onto the pasting plate. The pasting plate pastes the floating sand mixed in the air flow, thereby achieving the effect of collecting the floating sand on the surface of the tile;
[0024] 3. By providing a pushing device, when the electric driving member is started, the output end of the electric driving member rotates to drive the gear to rotate. The rotation of the gear drives the rack to move. The movement of the rack drives the sliding rod to move up and down along the through hole, thereby being able to control the abutting state of the pressing block and the pasting plate, and further being able to control the locking state of the pasting plate and the support plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 is a schematic structural diagram of a colored sand removing device for producing metal tiles according to the present application;
[0026] Figure 2 is a schematic structural diagram of the blowing device and the collecting device of the present application;
[0027] Figure 3It is a schematic structural diagram of the elastic member of the present application in a compressed state.
[0028] In the figure, 1 is the body; 2 is the blowing device; 21 is the blowing hood; 22 is the driving member; 3 is the collecting device; 31 is the support plate; 32 is the sticking plate; 321 is the abutting block; 322 is the armrest ring; 33 is the locking assembly; 331 is the sliding rod; 332 is the pressing block; 4 is the guiding plate; 5 is the pushing device; 51 is the gear; 52 is the rack; 53 is the electric driving member; 6 is the elastic member. Detailed implementation manners
[0029] The present application will be further described in detail below with reference to the accompanying drawings.
[0030] Referring to Figure 1 , a colored sand removing device for metal tile production provided in this embodiment includes a blowing device 2 and a collecting device 3. The blowing device 2 is fixedly connected to the side wall of the body 1, and the collecting device 3 is fixedly connected to the side wall of the body 1 away from the blowing device 2, and the blowing device 2 and the collecting device 3 are corresponding to each other. The blowing device 2 is used to blow the floating sand on the surface of the tile after sandblasting treatment in the direction of the collecting device 3, and the collecting device 3 is used to collect the floating sand blown off from the tile surface.
[0031] Referring to Figure 1 , the blowing device 2 includes a blowing hood 21 and a driving member 22. The blowing hood 21 is fixedly connected to the side wall of the body 1, and the driving member 22 is arranged in the blowing hood 21 and fixedly connected to the blowing hood 21. In this embodiment, the driving member 22 is preferably a blower, and the driving member 22 is used to blow the floating sand on the tile surface in the direction of the collecting device 3.
[0032] Referring to Figure 1 - Figure 2 , the collecting device 3 includes a support plate 31 and a sticking plate 32. The support plate 31 is fixedly connected to the side wall of the body 1 away from the blowing hood 21, the sticking plate 32 is placed on the support plate 31, and a locking assembly 33 is further arranged on the body 1. The locking assembly 33 is used to push the sticking plate 32 in the direction close to the support plate 31, so as to lock the relative position relationship between the sticking plate 32 and the support plate 31.
[0033] Referring to Figure 1 - Figure 2 , a guiding plate 4 is arranged between the blowing hood 21 and the support plate 31. The guiding plate 4 is integrally arc-shaped. One end of the guiding plate 4 is fixedly connected to the blowing hood 21, and the other end of the guiding plate 4 is fixedly connected to the side wall of the support plate 31 away from the body 1. The guiding plate 4 is used to guide the air flow generated by the driving member 22 onto the support plate 31, and further guide the floating sand mixed in the air flow onto the sticking plate 32. The sticking plate 32 is used to paste and collect the floating sand mixed in the air flow.
[0034] Referring to Figure 1 - Figure 2The locking assembly 33 includes a sliding rod 331 and a pressing block 332. A through hole is opened in the guide plate 4 at a position corresponding to the center of the pasting plate 32. The sliding rod 331 is inserted into the through hole. The sliding rod 331 is slidably connected to the through hole. The pressing block 332 is fixedly connected to an end of the sliding rod 331 close to the pasting plate 32. The pasting plate 32 is fixedly connected with an abutment block 321 at a position corresponding to the pressing block 332. The end of the pressing block 332 away from the sliding rod 331 abuts against the abutment block 321. A pushing device 5 is provided on the side of the guide plate 4 away from the pasting plate 32. The pushing device 5 is used to control the sliding state of the sliding rod 331 along the through hole, thereby controlling the abutment state of the pressing block 332 and the abutment block 321, and thereby controlling the locking state of the pasting plate 32 and the support plate 31.
[0035] Reference Figure 1 - Figure 2 The pushing device 5 includes a gear 51, a rack 52 and an electric drive component 53. The electric drive component 53 is fixedly connected to the side of the guide plate 4 away from the pasting plate 32. The output end of the electric drive component 53 is fixedly connected to the gear 51. The rack 52 is fixedly connected to the side wall of the sliding rod 331 close to the gear 51. The gear 51 and the rack 52 are meshed. When the relative position relationship between the pasting plate 32 and the support plate 31 needs to be locked, the electric drive component 53 is started, and the electric drive component 53 can drive the gear 51 to rotate. The wheel 51 drives the sliding rod 331 fixedly connected to the rack 52 to slide along the through hole toward the direction close to the pasting plate 32, and the sliding rod 331 drives the clamping block 332 to move toward the direction close to the abutment block 321. When the clamping block 332 contacts the abutment block 321, a force is applied to the abutment block 321 in the direction close to the support plate 31, thereby locking the relative position relationship between the pasting plate 32 and the support plate 31; in this embodiment, the driving member 22 is preferably used as a motor, and the motor has a self-locking function.
[0036] Reference Figure 2 - Figure 3 , handrail rings 322 are provided on both sides of the pasting plate 32 that are not close to the guide plate 4 and the body 1. The setting of the handrail rings 322 facilitates the replacement of the pasting plate 32 when the pasting plate 32 is covered with floating sand; a receiving groove is provided on the side of the support plate 31 away from the ground and at both ends close to the two handrail rings 322, each of which is provided with an elastic member 6, one end of each elastic member 6 is fixedly connected to the bottom wall of the receiving groove, and the other end of each elastic member 6 is connected to the side of the pasting plate 32 away from the abutment block 321 Abutment; when the clamping block 332 abuts the abutment block 321, that is, the relative position relationship between the pasting plate 32 and the support plate 31 is locked, the elastic member 6 is completely retracted into the accommodating groove, and when the clamping block 332 and the abutment block 321 are in a separated state, the elastic member 6 pushes the pasting plate 32 away from the ground under its own elastic action, so that the pasting plate 32 and the support plate 31 are separated from each other, making it easy to remove the pasting plate 32 from the support plate 31; in this embodiment, the elastic member 6 is preferably used as a spring.
[0037] The implementation principle of a colored sand removing device for metal tile production in an embodiment of this application is as follows: Start the driving member 22. When the conveying grid of the machine body 1 conveys the tiles that have completed the sandblasting operation to the position of the driving member 22, the driving member 22 blows up the floating sand attached to the tiles. Under the restriction of the guiding plate 4, the air flow moves along the direction of the guiding plate 4, and then blows the floating sand mixed in the air flow onto the sticking plate 32, and the sticking plate 32 adsorbs the floating sand; when the sticking plate 32 is full of floating sand, at this time, the sticking plate 32 needs to be replaced. Start the electric driving member 53, the electric driving member 53 drives the gear 51 to rotate, and the gear 51 drives the sliding rod 331 fixedly connected to the rack 52 to move along the through hole in the direction away from the abutting plate until the sliding rod 331 drives the pressing block 332 to completely separate from the abutting block 321; at this time, the elastic member 6 moves the sticking plate 32 in the direction away from the support plate 31 under its own elastic action. Under the action of the elastic member 6, there is a gap between the sticking plate 32 and the support plate 31. Then, hold the handrail ring 322 and remove the sticking plate full of floating sand from the support plate 31, and replace the new sticking plate 32 onto the support plate 31.
[0038] This specific embodiment is only an interpretation of this application, and it is not a limitation of this application. After reading this specification, those skilled in the art can make modifications to this embodiment without creative contributions according to needs, but as long as it is within the scope of the claims of this application, it is protected by the patent law.
Claims
1. A colored sand removal device for metal tile production, characterized in that: A blowing device (2) is provided on the machine body (1), the blowing device (2) comprising a blowing hood (21) and a driving member (22), the blowing hood (21) being fixedly connected to a side wall of the machine body (1), the driving member (22) being fixedly connected inside the blowing hood (21), and the driving member (22) being used to blow away floating sand attached to the surface of tiles that have completed the sandblasting operation.
2. The device for removing colored sand for metal tile production according to claim 1, characterized in that: A collecting device (3) is provided on a side of the machine body (1) away from the blowing device (2), and the collecting device (3) comprises a supporting plate (31), an adhesive plate (32) and a locking assembly (33), wherein the supporting plate (31) is fixedly connected to the side of the machine body (1) away from the blowing device (2), the adhesive plate (32) is placed on the blowing plate, and the locking assembly (33) is used to lock the relative positions of the supporting plate (31) and the adhesive plate (32).
3. The colored sand removal device for metal tile production according to claim 2, characterized in that: A guide plate (4) is arranged between the blowing hood (21) and the pasting plate (32); the guide plate (4) is arc-shaped as a whole; one end of the guide plate (4) is fixedly connected to the blowing hood (21); the other end of the guide plate (4) is fixedly connected to a side of the support plate (31) away from the machine body (1); the guide plate (4) is used to guide floating sand on the tile surface blown up by the driving member (22) to the pasting plate (32).
4. The device for removing colored sand for metal tile production according to claim 2, characterized in that: The locking assembly (33) comprises a sliding rod (331) and a pressing block (332); a through hole is provided on the side wall of the guide plate (4); the sliding rod (331) is inserted into the through hole and is slidably connected to the through hole; the pressing block (332) is fixedly connected to one end of the sliding rod (331) close to the pasting plate (32); one end of the pressing block (332) away from the sliding rod (331) is in contact with the pasting plate (32); a pushing device (5) is provided on the guide plate (4); the pushing device (5) is used to drive the sliding rod (331) to slide along the through hole.
5. The device for removing colored sand for metal tile production according to claim 4, characterized in that: The pushing device (5) comprises a gear (51), a rack (52) and an electric drive component (53); the electric drive component (53) is fixedly connected to a side of the guide plate (4) away from the pasting plate (32); the gear (51) is fixedly connected to an output end of the electric drive component (53); the rack (52) is fixedly connected to a side of the sliding rod (331) close to the gear (51); the gear (51) and the rack (52) are meshed and arranged; and the driving component (22) is used to drive the gear (51) to rotate.
6. The device for removing colored sand for metal tile production according to claim 4, characterized in that: The pasting plate (32) is fixedly connected with an abutment block (321) at a position corresponding to the pressing block (332), and a side of the abutment block (321) away from the pasting plate (32) abuts against the pressing block (332).
7. The device for removing colored sand for metal tile production according to claim 2, characterized in that: Handrail rings (322) are fixedly connected to both sides of the adhesive plate (32).
8. The device for removing colored sand for metal tile production according to claim 2, characterized in that: An elastic member (6) is arranged between the adhesive plate (32) and the support plate (31); a receiving groove is provided on the support plate (31); the elastic member (6) is arranged in the receiving groove; one end of the elastic member (6) is fixedly connected to the bottom wall of the receiving groove; and the other end of the elastic member (6) is in contact with the support plate (31).