Mattress stacking machine for mattress production and processing

By designing a mattress stacker, using a combination of rotating rollers and sliding plates, combined with motors and connecting rods and other devices, the efficient palletization of the mattress is achieved, solving the problems of traditional devices affecting staff and efficiency, and improving the palletization efficiency and stability.

CN223046768UActive Publication Date: 2025-07-01HUBEI SHU SLEEP TECH CO LTD
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Patent Information

Application Number
CN202422112599.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-07-01
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

After a long period of use, traditional mattress stacking devices may affect the staff who replace the pallets, and stopping the device will affect the palletizing time, resulting in efficiency and safety issues.

Method used

A mattress stacker is designed, which adopts a combination of rotating rollers and sliding plates. Through the setting of motors, connecting rods, retractors, draw ropes and palletizing plates, the position adjustment and palletizing of the mattress are realized, and the auxiliary sliding components are used to reduce friction and improve the continuous palletizing effect.

Benefits of technology

Through the design of this mattress stacker, the palletizing efficiency can be effectively improved, the impact on staff can be reduced, and the operation stability and the continuous palletizing effect of the device can be improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of mattress stacking, and particularly relates to a mattress stacking machine for mattress production and processing. A plurality of groups of supporting legs are arranged; a sliding frame is mounted at the top of each group of supporting legs; a sliding plate is in sliding fit with the middle of the sliding frame. An anti-falling rod is arranged between the two groups of sliding plates; transmission rollers are arranged in the middles of the two sets of sliding plates. The side wall of the sliding frame is in sliding fit with a supporting frame. The side wall of the support frame is fixedly connected with a fixed plate; mattresses needing to be stacked can be supported and conveyed through the arrangement of a rotating roller and a sliding plate, the intercepting effect of an intercepting assembly needs to be relieved when the mattresses are conveyed, the positions of the mattresses can be adjusted through the arrangement of a motor, a connecting rod, a take-up wheel, a pull rope and a stacking plate, and the intercepting state of the intercepting assembly is opened after adjustment is completed; and the auxiliary sliding assembly is used for drawing back the sliding plate for next stacking, and the continuous stacking effect of the mattress stacking machine for mattress production and processing is enhanced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of mattress stacking, and specifically relates to a mattress stacking machine for mattress production and processing. Background Technique

[0002] The function of a mattress is to provide a comfortable sleeping environment. It can provide appropriate support according to the curve of the human body, help maintain the natural alignment of the spine, reduce discomfort and pain during sleep. The mattress can also disperse the body weight, reduce pressure points, provide good air permeability, help regulate temperature, and optimize sleep quality. In addition, the mattress can reduce the accumulation of allergens and provide a healthier sleeping environment.

[0003] Mattress palletizing is a link in the mattress production process, which involves automatically stacking the produced mattresses for packaging or storage. Mattress palletizing can be achieved through automated equipment to improve efficiency, reduce labor intensity and save floor space.

[0004] After long-term use, it is found that most of the current traditional mattress stacking devices send the mattresses over by a conveyor belt and place them on a pallet. When changing the pallet, if the device continues to operate, it may affect the staff changing the pallet, but stopping the device operation will affect the palletizing time.

[0005] Therefore, the utility model provides a mattress stacking machine for mattress production and processing. Content of the Utility Model

[0006] In order to make up for the deficiencies of the prior art and solve at least one technical problem raised in the background technique.

[0007] The technical solution adopted by the present utility model to solve its technical problems is as follows: A mattress stacking machine for mattress production and processing according to the present utility model includes support legs; there are multiple groups of the support legs; a sliding frame is installed at the top of each group of the support legs; a sliding plate is slidably fitted in the middle of the sliding frame; an anti-detachment rod is arranged between the two sliding plates; a driving roller is arranged in the middle of the two sliding plates; a support frame is slidably fitted on the side wall of the sliding frame; a fixing plate is fixedly connected to the side wall of the support frame; a motor is fixedly connected to the side wall of the fixing plate; a rotating cover is fixedly connected to the side wall of the support frame; a connecting rod is connected to the output end of the motor; the connecting rod passes through the middle of the fixing plate and the rotating cover; a wire reel is fixedly connected to the side wall of the connecting rod; the wire reel is arranged in the middle of the rotating cover; a pulling rope is intercepted in the middle of the wire reel; a palletizing plate is arranged on the side wall of the pulling rope; a clamping and filling component is arranged in the middle of the palletizing plate; an intercepting component is arranged on the side wall of the support frame; an auxiliary sliding component is arranged on the side wall of the sliding plate; through the setting of the rotating roller and the sliding plate, the mattress to be palletized can be supported and conveyed. When conveying the mattress, the intercepting effect of the intercepting component needs to be released. Through the setting of the motor, the connecting rod, the wire reel, the pulling rope and the palletizing plate, the position of the mattress can be adjusted. After the adjustment is completed, the intercepting state of the intercepting component is opened, and the sliding plate is withdrawn by using the auxiliary sliding component for the next palletizing, which strengthens the palletizing continuous effect of a mattress stacking machine for mattress production and processing.

[0008] Preferably, the clamping and filling component includes sliding holes; sliding holes are formed in the middle of the palletizing plate; the sliding holes are evenly distributed in the middle of the palletizing plate; telescopic rods are installed at the top and bottom of the inner side wall of each sliding hole; a clamping plate is fixedly connected to the end of each group of telescopic rods; a filling groove is installed at the bottom of the clamping plate; through the setting of the telescopic rods, the positions of the clamping plate and the filling groove can be adjusted to clamp and fill the inside of the sliding frame. When the palletizing plate adjusts its position, the position of the sliding frame can be adjusted, further strengthening the clamping and filling effect of a mattress stacking machine for mattress production and processing.

[0009] Preferably, a sliding groove is formed in the side wall of the support frame; a first mounting plate is slidably fitted in the middle of the sliding groove; a rotating shaft is installed at the top of the first mounting plate; a second mounting plate is installed at the top of the rotating shaft; a blocking plate is installed at the bottom of the second mounting plate; through the setting of the rotating shaft, the intercepting state of the second mounting plate and the blocking plate can be opened and closed.

[0010] Preferably, a limiting hole is formed at the bottom of the inner side wall of the sliding groove; a limiting hole is formed in the middle of the first mounting plate; the limiting hole is in the inner side wall of the sliding groove; a limiting rod is slidably fitted in the middle of the limiting hole; through the setting of the limiting hole and the limiting rod, the position can be limited and fixed after the first mounting plate adjusts its position, further strengthening the limiting effect of a mattress stacking machine for mattress production and processing.

[0011] Preferably, the auxiliary sliding assembly includes auxiliary rolling balls; the inner side wall of the sliding plate is provided with auxiliary rolling balls; the auxiliary rolling balls are evenly distributed on the inner side wall of the sliding plate; the arrangement of the auxiliary rolling balls can reduce the friction with the side wall of the bed when the sliding plate retracts, further enhancing the auxiliary sliding effect of a mattress stacking machine for mattress production and processing.

[0012] Preferably, a rubber pad is provided on the side wall of the support frame; the rubber pad is arranged below the sliding frame; the arrangement of the rubber pad can increase the use stability of the support frame, further enhancing the running stability effect of a mattress stacking machine for mattress production and processing.

[0013] Preferably, a lubricating coating is applied to the side wall of the auxiliary rolling ball; the lubricating coating can reduce the friction during the loading and unloading of the mattress, further reducing the loading and unloading resistance of a mattress stacking machine for mattress production and processing.

[0014] The beneficial effects of the present utility model are as follows:

[0015] 1. For the mattress stacking machine for mattress production and processing of the present utility model, through the arrangement of the rotating roller and the sliding plate, the mattress to be stacked can be supported and conveyed. When conveying the mattress, the interception effect of the interception assembly needs to be released. Through the arrangement of the motor, connecting rod, wire winding wheel, pulling rope and stacking plate, the position of the mattress can be adjusted. After the adjustment is completed, the interception state of the interception assembly is opened, and the sliding plate is withdrawn by using the auxiliary sliding assembly for the next stacking, enhancing the stacking continuous effect of a mattress stacking machine for mattress production and processing.

[0016] 2. For the mattress stacking machine for mattress production and processing of the present utility model, through the arrangement of the telescopic rod, the positions of the clamping plate and the filling groove can be adjusted to clamp and fill the inside of the sliding frame. When the stacking plate adjusts its position, the position of the sliding frame can be adjusted, further enhancing the clamping and filling effect of a mattress stacking machine for mattress production and processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The present utility model will be further described below with reference to the accompanying drawings.

[0018] Figure 1 is the three-dimensional view of the present utility model;

[0019] Figure 2 is the schematic structural view of the fixing plate of the present utility model;

[0020] Figure 3 is the schematic structural view of the clamping plate in the present utility model;

[0021] Figure 4 is the schematic structural view of the rotating shaft in the present utility model;

[0022] In the figure: 1. Support leg; 11. Slide carriage; 12. Slide plate; 13. Anti-disengagement rod; 14. Support frame; 15. Fixed plate; 16. Rotating cover; 17. Motor; 18. Connecting rod; 19. Wire take-up wheel; 101. Pull rope; 102. Palletizing board; 2. Slide hole; 21. Telescopic rod; 22. Clamping plate; 23. Filling groove; 3. Slide groove; 31. First mounting plate; 32. Rotating shaft; 33. Second mounting plate; 34. Blocking plate; 4. Limit hole; 41. Limit rod; 5. Auxiliary rolling ball; 6. Rubber pad. Detailed implementation manner

[0023] In order to make the technical means, creative features, achieved purposes and effects realized by the present utility model easy to understand, the present utility model will be further described below in conjunction with the specific implementation manners.

[0024] Such as Figures 1 to 4As shown in the figure, a mattress stacking machine for mattress production and processing according to an embodiment of the present utility model includes support legs 1; multiple groups of the support legs 1 are provided; a sliding frame 11 is installed at the top of each group of the support legs 1; a sliding plate 12 is slidably fitted in the middle of the sliding frame 11; an anti - detachment rod 13 is arranged between the two sliding plates 12; a driving roller is arranged in the middle of the two sliding plates 12; a support frame 14 is slidably fitted on the side wall of the sliding frame 11; a fixing plate 15 is fixedly connected to the side wall of the support frame 14; a motor 17 is fixedly connected to the side wall of the fixing plate 15; a rotating cover 16 is fixedly connected to the side wall of the support frame 14; the output end of the motor 17 is connected to a connecting rod 18; the connecting rod 18 passes through the middle of the fixing plate 15 and the rotating cover 16; a wire - winding wheel 19 is fixedly connected to the side wall of the connecting rod 18; the wire - winding wheel 19 is arranged in the middle of the rotating cover 16; a pulling rope 101 is intercepted in the middle of the wire - winding wheel 19; a stacking plate 102 is arranged on the side wall of the pulling rope 101; a clamping and filling component is arranged in the middle of the stacking plate 102; an intercepting component is arranged on the side wall of the support frame 14; an auxiliary sliding component is arranged on the side wall of the sliding plate 12; during operation, the driving roller arranged between the two sliding plates 12 can support the mattress to be stacked, and the sliding plate 12 is pushed for conveying. When conveying the mattress, it will touch the intercepting state of the intercepting component. When the mattress enters the stacking area, the motor 17 can be rotated to drive the connecting rod 18, and then the height of the stacking plate 102 can be adjusted by using the wire - winding wheel 19 and the pulling rope 101. The clamping and filling component will fill and clamp the sliding frame 11 and support the mattress for height adjustment. After the adjustment is completed, the intercepting state of the intercepting component is turned on, and the sliding plate 12 is withdrawn. The mattress is stacked in the designated area. When the sliding plate 12 is withdrawn, the auxiliary sliding component can reduce the contact area and friction force between the mattress and the inner side wall of the sliding plate 12, making the withdrawal more convenient; through the setting of the rotating roller and the sliding plate 12, the mattress to be stacked can be supported and conveyed. When conveying the mattress, the intercepting effect of the intercepting component needs to be released. Through the setting of the motor 17, the connecting rod 18, the wire - winding wheel 19, the pulling rope 101 and the stacking plate 102, the position of the mattress can be adjusted. After the adjustment is completed, the intercepting state of the intercepting component is turned on, and the sliding plate 12 is withdrawn by using the auxiliary sliding component for the next stacking, which enhances the stacking continuous effect of a mattress stacking machine for mattress production and processing.

[0025] As Figures 1 to 3As shown in the figure, the clamping and filling assembly includes a sliding hole 2; a sliding hole 2 is provided in the middle of the palletizing plate 102; the sliding holes 2 are evenly distributed in the middle of the palletizing plate 102; telescopic rods 21 are installed at the top and bottom of the inner side wall of the sliding hole 2; a clamping plate 22 is fixedly connected to the end of each group of telescopic rods 21; a filling groove 23 is installed at the bottom of the clamping plate 22; during operation, the telescopic rods 21 can be used to clamp and fill the inside of the sliding frame 11 with the clamping plate 22 and the filling groove 23, so as to support the mattress to be palletized; by setting the telescopic rods 21, the positions of the clamping plate 22 and the filling groove 23 can be adjusted to clamp and fill the inside of the sliding frame 11, and the position of the sliding frame 11 can be adjusted when the palletizing plate 102 adjusts its position, further enhancing the clamping and filling effect of a mattress stacker for mattress production and processing.

[0026] As Figures 1 to 4 shown in the figure, a sliding groove 3 is provided on the side wall of the support frame 14; a first mounting plate 31 is slidably fitted in the middle of the sliding groove 3; a rotating shaft 32 is installed at the top of the first mounting plate 31; a second mounting plate 33 is installed at the top of the rotating shaft 32; a blocking plate 34 is installed at the bottom of the second mounting plate 33; during operation, the rotating shaft 32 can be used to control the opening and closing of the intercepting states of the second mounting plate 33 and the blocking plate 34; by setting the rotating shaft 32, the opening and closing of the intercepting states of the second mounting plate 33 and the blocking plate 34 can be controlled.

[0027] As Figure 4 shown in the figure, a limiting hole 4 is provided at the bottom of the inner side wall of the sliding groove 3; a limiting hole 4 is provided in the middle of the first mounting plate 31; the limiting hole 4 is on the inner side wall of the sliding groove 3; a limiting rod 41 is slidably fitted in the middle of the limiting hole 4; during operation, the sliding adjustment of the first mounting plate 31 can be limited and fixed by the sliding fit of the limiting hole 4 and the limiting rod 41; by setting the limiting hole 4 and the limiting rod 41, the position of the first mounting plate 31 can be limited and fixed after it is adjusted to the proper position, further enhancing the limiting effect of a mattress stacker for mattress production and processing.

[0028] As Figures 1 to 4 shown in the figure, the auxiliary sliding assembly includes auxiliary rolling balls 5; the auxiliary rolling balls 5 are installed on the inner side wall of the sliding plate 12; the auxiliary rolling balls 5 are evenly distributed on the inner side wall of the sliding plate 12; during operation, the uniformly distributed auxiliary rolling balls 5 on the inner side wall of the sliding plate 12 can reduce the contact area when the sliding plate 12 is retracted; by setting the auxiliary rolling balls 5, the friction with the side wall of the bed edge can be reduced when the sliding plate 12 is retracted, further enhancing the auxiliary sliding effect of a mattress stacker for mattress production and processing.

[0029] As Figure 1As shown, a rubber pad 6 is provided on the side wall of the support frame 14; the rubber pad 6 is arranged below the sliding frame 11; during operation, the contact area between the support frame 14 and the ground can be increased through the rubber pad 6, making the support frame 14 more stable when the device is in use; through the arrangement of the rubber pad 6, the service stability of the support frame 14 can be increased, further enhancing the running stability effect of a mattress stacker for mattress production and processing.

[0030] As Figures 1 to 4 shown, a lubricating coating is applied to the side wall of the auxiliary rolling ball 5; during operation, the frictional force during the loading and unloading of the mattress can be reduced through the lubricating coating applied to the side wall of the rubber pad 6, making it more labor-saving; through the lubricating coating, the frictional force during the loading and unloading of the mattress

[0031] Working principle: The mattress to be stacked can be supported by the transmission roller arranged between the two sliding plates 12. The sliding plate 12 is pushed for transportation. When transporting the mattress, it will contact the interception state of the interception component. When the mattress enters the stacking area, the motor 17 can be rotated to drive the connecting rod 18, and then the height of the stacking plate 102 can be adjusted by the wire reel 19 and the pull rope 101. The clamping and filling component will clamp and fill the sliding frame 11 and support the mattress for height adjustment. After the adjustment is completed, the interception state of the interception component is turned on, and the sliding plate 12 is withdrawn. The mattress is stacked in the designated area. When the sliding plate 12 is withdrawn, the auxiliary sliding component can reduce the contact area and frictional force between the mattress and the inner side wall of the sliding plate 12, making the withdrawal more convenient. The telescopic rod 21 can clamp and fill the inside of the sliding frame 11 through the clamping plate 22 and the filling groove 23, thereby supporting the mattress to be stacked. The interception state of the second mounting plate 33 and the blocking plate 34 can be turned on and off by rotating the shaft 32. The sliding adjustment of the first mounting plate 31 can be limited and fixed through the sliding fit between the limiting hole 4 and the limiting rod 41. The auxiliary rolling balls 5 evenly distributed on the inner side wall of the sliding plate 12 can reduce the contact area when the sliding plate 12 is withdrawn. The contact area between the support frame 14 and the ground can be increased through the rubber pad 6, making the support frame 14 more stable when the device is in use. The frictional force during the loading and unloading of the mattress can be reduced through the lubricating coating applied to the side wall of the rubber pad 6, making it more labor-saving.

[0032] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. A mattress stacker for mattress production and processing, comprising a support leg (1); characterized in that: The support legs (1) are provided with a plurality of groups; a slide (11) is installed on the top of each group of the support legs (1); a slide plate (12) is slidably matched in the middle of the slide (11); an anti-drop rod (13) is provided between two groups of the slide plates (12); a transmission roller is provided in the middle of the two groups of the slide plates (12); a support frame (14) is slidably matched on the side wall of the slide (11); a fixing plate (15) is fixedly connected to the side wall of the support frame (14); a motor (17) is fixedly connected to the side wall of the fixing plate (15); a rotating cover (16) is fixedly connected to the side wall of the support frame (14); (17) The output end is connected with a connecting rod (18); the connecting rod (18) passes through the fixed plate (15) and the middle part of the rotating cover (16); the side wall of the connecting rod (18) is fixedly connected with a take-up wheel (19); the take-up wheel (19) is arranged in the middle part of the rotating cover (16); a pull rope (101) is intercepted in the middle part of the take-up wheel (19); a stacking plate (102) is arranged on the side wall of the pull rope (101); a clamping and filling component is arranged in the middle part of the stacking plate (102); an intercepting component is arranged on the side wall of the support frame (14); and an auxiliary sliding component is arranged on the side wall of the sliding plate (12).

2. The mattress stacker for mattress production and processing according to claim 1, characterized in that: The clamping and filling assembly comprises a sliding hole (2); a sliding hole (2) is provided in the middle of the stacking plate (102); the sliding holes (2) are evenly distributed in the middle of the stacking plate (102); telescopic rods (21) are installed at the top and bottom of the inner wall of the sliding hole (2); a clamping plate (22) is fixedly connected to the end of each group of telescopic rods (21); and a filling groove (23) is installed at the bottom of the clamping plate (22).

3. The mattress stacker for mattress production and processing according to claim 1, characterized in that: The side wall of the support frame (14) is provided with a slide groove (3); a first mounting plate (31) is slidably matched in the middle of the slide groove (3); a rotating shaft (32) is installed on the top of the first mounting plate (31); a second mounting plate (33) is installed on the top of the rotating shaft (32); and a blocking plate (34) is installed on the bottom of the second mounting plate (33).

4. The mattress stacker for mattress production and processing according to claim 3, characterized in that: A limiting hole (4) is provided at the bottom of the inner wall of the slide groove (3); a limiting hole (4) is provided in the middle of the first mounting plate (31); the limiting hole (4) is located on the inner wall of the slide groove (3); and a limiting rod (41) is slidably engaged in the middle of the limiting hole (4).

5. The mattress stacker for mattress production and processing according to claim 1, characterized in that: The auxiliary sliding assembly comprises auxiliary rolling balls (5); the inner side wall of the sliding plate (12) is equipped with auxiliary rolling balls (5); the auxiliary rolling balls (5) are evenly distributed on the inner side wall of the sliding plate (12).

6. The mattress stacker for mattress production and processing according to claim 1, characterized in that: The side wall of the support frame (14) is provided with a rubber pad (6); the rubber pad (6) is arranged below the slide frame (11).

7. The mattress stacker for mattress production and processing according to claim 5, characterized in that: The side wall of the auxiliary rolling ball (5) is coated with lubricating paint.

Citation Information

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