Automatic adjusting equipment for meta-aramid coagulating bath

Through the combination of a solidification bath online concentration instrument, liquid level sensor and solenoid valve, the concentration of the solidification bath is automatically adjusted, which solves the problem of manual hydration and large concentration fluctuations, and achieves the stability and precise control of the solidification bath medium.

CN223047646UActive Publication Date: 2025-07-01TAYHO ADVANCED MATERIALS GRP CO LTD
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Patent Information

Application Number
CN202422329487.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2025-07-01
Estimated Expiration
2034-09-24

AI Technical Summary

Technical Problem

The existing automatic adjustment equipment for solidification baths cannot automatically rehydrate. Manual hydration is laborious and causes large fluctuations in the concentration of the solidification bath, which cannot be accurately controlled. The single-use hydration causes the local concentration of the solidification bath to be too low and cannot meet the daily use needs.

Method used

An automatic adjustment device for the meta-position aramid solidification bath is designed. Through the combination of a solidification bath online concentration instrument, liquid level sensor, conveying pump, stirring motor and solenoid valve, it realizes automatic water replenishment and mixing, and accurately controls the concentration of the solidification bath to ensure that the solidification bath medium is stable in the tank.

Benefits of technology

It realizes automatic adjustment and stability of the solidification bath concentration, reduces the labor intensity of manual operation, ensures the precise controllability of the solidification bath concentration and the stability of the medium in the tank, and meets the daily use needs.

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Abstract

The utility model discloses meta-position aramid fiber coagulating bath automatic adjusting equipment which comprises a bottom plate, a coagulating bath tank is arranged on the left side of the upper end of the bottom plate, a coagulating bath blending box is arranged at the upper end of the bottom plate, a coagulating bath online concentration meter is arranged on the coagulating bath blending box, and the coagulating bath online concentration meter comprises a detection head. The detection head extends into the coagulating bath blending box, and a bearing plate is arranged on the right side above the bottom plate. The problems that manual water replenishing of an existing coagulating bath is labor-consuming and troublesome, the manual water replenishing mode is prone to causing large concentration fluctuation of the coagulating bath, accuracy and controllability of the coagulating bath cannot be guaranteed, one-time water replenishing can cause too low local concentration of the coagulating bath, the coagulating bath needs a long time to keep stable concentration, and daily use requirements cannot be met are solved. The device has the advantages of automatically replenishing water and accurately controlling the concentration of the coagulating bath, and solves the problems of large fluctuation, untimely adjustment and the like of the conventional coagulating bath.
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Description

Technical Field

[0001] The utility model belongs to the technical field of meta-aramid production, and particularly relates to an automatic regulating device for a meta-aramid coagulation bath. Background Art

[0002] During the spinning and coagulation forming process of meta-aramid, a large amount of DMAC precipitates, resulting in a continuous increase in the concentration of the coagulation bath. During the meta-aramid spinning process, it is necessary to maintain a stable concentration of the coagulation bath to avoid large fluctuations in the concentration of the coagulation bath, which may lead to poor fiber forming and poor indexes. Therefore, it is necessary to accurately regulate the concentration of the coagulation bath during the spinning process.

[0003] However, there are some problems in the prior art: the existing automatic regulating device for the coagulation bath cannot automatically supply water. When people adjust the concentration of the coagulation bath, they need to manually supply water to the coagulation bath, which is laborious and time-consuming. Moreover, the manual water supply method is prone to large fluctuations in the concentration of the coagulation bath, and it is impossible to ensure the accurate control of the concentration of the coagulation bath. One-time water supply will cause the local concentration of the coagulation bath to be too low, and it takes a long time for the coagulation bath to become stable, which cannot meet the daily use requirements. Therefore, we propose an automatic regulating device for the concentration of the meta-aramid coagulation bath. Summary of the Utility Model

[0004] Aiming at the problems existing in the prior art, the purpose of the utility model is to provide an automatic regulating device for a meta-aramid coagulation bath, which has the advantage of automatic water supply, and solves the problems of manual water supply for the existing coagulation bath, which is laborious and time-consuming, and the manual water supply method is prone to large fluctuations in the concentration of the coagulation bath, and it is impossible to ensure the accurate control of the concentration of the coagulation bath. Moreover, one-time water supply will cause the local concentration of the coagulation bath to be too low, and it takes a long time for the coagulation bath to become stable, which cannot meet the daily use requirements.

[0005] The utility model is realized as follows: an automatic regulating device for a meta-aramid coagulation bath includes:

[0006] A bottom plate, on the left side of the upper end of the bottom plate, there is a coagulation bath tank, on the upper end of the bottom plate, there is a coagulation bath preparation tank, on the coagulation bath preparation tank, there is an on-line coagulation bath concentration meter, the on-line coagulation bath concentration meter includes a detection head, and the detection head extends into the coagulation bath preparation tank. On the right side above the bottom plate, there is a bearing plate, and on the upper end of the bearing plate, there is a water replenishment tank fixedly connected. On the water replenishment tank, there is a liquid level sensor, and the lower end of the liquid level sensor extends into the water replenishment tank;

[0007] A conveying device and a mixing device, the conveying device is located on the bottom plate, and the conveying device is used to pump the coagulation bath medium in the coagulation bath preparation tank into the coagulation bath tank. The mixing device is located on the coagulation bath preparation tank, and the mixing device is used to mix the coagulation bath medium and the water medium in the coagulation bath preparation tank.

[0008] The conveying device includes a mounting base, and a conveying pump is fixedly connected to the upper end of the mounting base. A liquid suction pipe is communicated with the right side of the conveying pump, and the right side of the liquid suction pipe is communicated with the left side of the coagulation bath preparation tank. A liquid outlet pipe is communicated with the upper end of the conveying pump, and one end of the liquid outlet pipe is communicated with the right side of the coagulation bath tank. The conveying pump is electrically connected to the in-line concentration meter of the coagulation bath.

[0009] The mixing device includes a stirring motor, and the output end of the stirring motor penetrates into the coagulation bath preparation tank and is fixedly connected with a stirring shaft. Stirring blades are fixedly connected to the surface of the stirring shaft.

[0010] The upper right end of the coagulation bath tank is communicated with a return pipe, and one end of the return pipe is communicated with the upper left end of the coagulation bath preparation tank.

[0011] The upper right end of the water replenishing tank is communicated with a water inlet pipe, and a first solenoid valve is arranged on the surface of the water inlet pipe. The first solenoid valve is electrically connected to the liquid level sensor.

[0012] The rear side of the upper left end of the coagulation bath preparation tank is communicated with a coagulation bath feeding pipe, and a second solenoid valve is arranged on the surface of the coagulation bath feeding pipe. The second solenoid valve is electrically connected to the in-line concentration meter of the coagulation bath.

[0013] The lower end of the water replenishing tank is communicated with a conveying pipe, and one end of the conveying pipe extends below the bearing plate and is communicated with the right side of the coagulation bath preparation tank. A third solenoid valve is arranged on the surface of the conveying pipe. The third solenoid valve is electrically connected to the in-line concentration meter of the coagulation bath.

[0014] The lower end of the bearing plate is fixedly connected with a support frame, and the lower end of the support frame is fixedly connected with the upper end of the bottom plate.

[0015] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0016] 1. First, the operation and monitoring parameters of the in-line concentration meter of the coagulation bath, the liquid level sensor, the conveying pump, the stirring motor, the first solenoid valve, the second solenoid valve and the third solenoid valve are set through an external programming controller. When replenishing water, when the liquid level sensor monitors that the water level in the water replenishing tank is insufficient, the first solenoid valve is opened at this time, and the water inlet pipe replenishes water to the water replenishing tank. When the liquid level sensor monitors that the water level in the water replenishing tank reaches the set value, the first solenoid valve on the water inlet pipe is closed. When the in-line concentration meter of the coagulation bath monitors that the concentration value of the coagulation bath medium in the coagulation bath preparation tank is too high, the third solenoid valve is opened, and the conveying pipe conveys the water medium in the water replenishing tank to the coagulation bath preparation tank.

[0017] 2. When the on-line concentration meter of the coagulation bath monitors that the concentration value of the coagulation bath medium in the coagulation bath preparation tank is stable, the third solenoid valve on the conveying pipe closes. At the same time, the stirring motor drives the stirring blades to rotate through the stirring shaft, and smoothly mixes the water medium and the coagulation bath medium in the coagulation bath preparation tank. The synchronous delivery pump transports the coagulation bath medium after stable preparation in the coagulation bath preparation tank to the coagulation bath tank through the liquid suction pipe and the liquid discharge pipe, thereby ensuring the stable concentration of the coagulation bath medium in the coagulation bath tank.

[0018] 3. When the liquid level of the coagulation bath medium in the coagulation bath tank is too high, the coagulation bath medium will flow back to the coagulation bath preparation tank through the return pipe for re-preparation. When the on-line concentration meter of the coagulation bath monitors that the concentration of the coagulation bath medium in the coagulation bath preparation tank is too low, the second solenoid valve opens, and the coagulation bath feeding pipe adds the coagulation bath medium to the coagulation bath preparation tank, thereby accurately controlling the stability of the concentration of the coagulation bath medium in the coagulation bath preparation tank.

[0019] Other features and advantages of the present invention will become clear from the following detailed description of the exemplary embodiments of the present invention with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 is a schematic diagram of the overall structure provided by the present invention;

[0021] Figure 2 is a schematic diagram of the structures of the coagulation bath tank, the coagulation bath preparation tank and the water replenishing tank provided by the present invention;

[0022] Figure 3 is a schematic diagram of the mixing device structure provided by the present invention.

[0023] In the figure: 1. Bottom plate; 2. Coagulation bath tank; 3. Coagulation bath preparation tank; 4. On-line concentration meter of coagulation bath; 5. Bearing plate; 6. Water replenishing tank; 7. Liquid level sensor; 8. Conveying device; 81. Mounting seat; 82. Delivery pump; 83. Liquid suction pipe; 84. Liquid discharge pipe; 9. Mixing device; 91. Stirring motor; 92. Stirring shaft; 93. Stirring blade; 10. Return pipe; 11. Water inlet pipe; 12. First solenoid valve; 13. Coagulation bath feeding pipe; 14. Second solenoid valve; 15. Third solenoid valve; 16. Support frame; 17. Conveying pipe. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] In order to further understand the content, features and effects of the present invention, the following embodiments are cited and described in detail with reference to the accompanying drawings as follows.

[0025] As Figures 1 to 3 shown, an automatic regulating device for the coagulation bath of meta-aramid provided by an embodiment of the present invention includes:

[0026] Bottom plate 1, a coagulation bath tank 2 is arranged on the left side of the upper end of the bottom plate 1, a coagulation bath preparation tank 3 is arranged on the upper end of the bottom plate 1, a coagulation bath on-line concentration meter 4 is arranged on the coagulation bath preparation tank 3, the coagulation bath on-line concentration meter 4 includes a detection head, and the detection head extends into the coagulation bath preparation tank 3. On the right side above the bottom plate 1, there is a bearing plate 5, a water replenishing tank 6 is fixedly connected to the upper end of the bearing plate 5, a liquid level sensor 7 is arranged on the water replenishing tank 6, and the lower end of the liquid level sensor 7 extends into the water replenishing tank 6;

[0027] A conveying device 8 and a mixing device 9, the conveying device 8 is located on the bottom plate 1, and the conveying device 8 is used to pump the coagulation bath medium in the coagulation bath preparation tank 3 into the coagulation bath tank 2. The mixing device 9 is located on the coagulation bath preparation tank 3, and the mixing device 9 is used to mix the coagulation bath medium and the water medium in the coagulation bath preparation tank 3.

[0028] Further, the conveying device 8 includes a mounting seat 81, a conveying pump 82 is fixedly connected to the upper end of the mounting seat 81, a liquid suction pipe 83 is communicated with the right side of the conveying pump 82, the right side of the liquid suction pipe 83 is communicated with the left side of the coagulation bath preparation tank 3, a liquid discharge pipe 84 is communicated with the upper end of the conveying pump 82, one end of the liquid discharge pipe 84 is communicated with the right side of the coagulation bath tank 2, and the conveying pump 82 is electrically connected to the coagulation bath on-line concentration meter 4. First, the operation and monitoring parameters of the coagulation bath on-line concentration meter 4, the liquid level sensor 7, the conveying pump 82, the stirring motor 91, the first solenoid valve 12, the second solenoid valve 14 and the third solenoid valve 15 are set through an external programming controller. When replenishing water, when the liquid level sensor 7 monitors that the water level in the water replenishing tank 6 is insufficient, at this time, the first solenoid valve 12 is opened, and the water inlet pipe 11 replenishes water to the water replenishing tank 6.

[0029] Through the setting of the mounting seat 81, it plays a role in preventing vibration during the use of the conveying pump 82, preventing the conveying pump 82 from being prone to jitter during use, and further causing problems such as loosening and falling off of the liquid suction pipe 83 and the liquid discharge pipe 84.

[0030] Further, the mixing device 9 includes a stirring motor 91, the output end of the stirring motor 91 penetrates into the coagulation bath preparation tank 3 and is fixedly connected with a stirring shaft 92, and stirring blades 93 are fixedly connected to the surface of the stirring shaft 92. When the liquid level sensor 7 monitors that the water level in the water replenishing tank 6 reaches the set value, the first solenoid valve 12 on the water inlet pipe 11 is closed. When the coagulation bath on-line concentration meter 4 monitors that the concentration value of the coagulation bath medium in the coagulation bath preparation tank 3 is too high, the third solenoid valve 15 is opened, and the water medium in the water replenishing tank 6 is conveyed to the coagulation bath preparation tank 3 through the conveying pipe 17.

[0031] Through the mutual cooperation of the stirring motor 91, the stirring shaft 92 and the stirring blades 93, during the use of the coagulation bath preparation tank 3, the coagulation bath medium and the water medium can be fully and stably mixed, preventing the problem that the coagulation bath preparation tank 3 cannot quickly and stably mix the coagulation bath medium and the water medium during use.

[0032] Further, the upper end of the right side of the coagulation bath tank 2 is connected to a reflux pipe 10, and one end of the reflux pipe 10 is connected to the upper end of the left side of the coagulation bath preparation tank 3. When the coagulation bath in-line concentration meter 4 monitors that the concentration value of the coagulation bath medium in the coagulation bath preparation tank 3 is stable, the third solenoid valve 15 on the delivery pipe 17 closes, and at the same time, the stirring motor 91 drives the stirring blades 93 to rotate through the stirring shaft 92.

[0033] Through the setting of the reflux pipe 10, during the use of the coagulation bath tank 2, it is convenient to transport the coagulation bath medium into the coagulation bath preparation tank 3, and thus the overall concentration of the coagulation bath medium in the coagulation bath tank 2 can be ensured to be stable.

[0034] Further, the upper end of the right side of the water supply tank 6 is connected to a water inlet pipe 11, and a first solenoid valve 12 is provided on the surface of the water inlet pipe 11. The first solenoid valve 12 is electrically connected to the liquid level sensor 7, and the water medium and the coagulation bath medium in the coagulation bath preparation tank 3 are stably prepared. The synchronous delivery pump 82 transports the coagulation bath medium in the coagulation bath preparation tank 3 after stable preparation to the coagulation bath tank 2 through the suction pipe 83 and the discharge pipe 84, thereby ensuring the stable concentration of the coagulation bath medium in the coagulation bath tank 2.

[0035] Through the mutual cooperation of the water inlet pipe 11 and the first solenoid valve 12, during the use of the water supply tank 6, it plays a role in accurately controlling the liquid level, preventing the problem that the liquid level of the water supply tank 6 is too low to transport the water medium into the coagulation bath preparation tank 3 during use.

[0036] Further, the rear side of the upper left side of the coagulation bath preparation tank 3 is connected to a coagulation bath feeding pipe 13, and a second solenoid valve 14 is provided on the surface of the coagulation bath feeding pipe 13. The second solenoid valve 14 is electrically connected to the coagulation bath in-line concentration meter 4. When the liquid level of the coagulation bath medium in the coagulation bath tank 2 is too high, the coagulation bath medium will flow back to the coagulation bath preparation tank 3 through the reflux pipe 10 for re-preparation.

[0037] Through the mutual cooperation of the coagulation bath feeding pipe 13 and the second solenoid valve 14, during the use of the coagulation bath preparation tank 3, it plays a role in facilitating the addition of the coagulation bath medium, and thus the concentration stability of the coagulation bath medium in the coagulation bath preparation tank 3 can be ensured.

[0038] Further, a delivery pipe 17 is connected to the lower end of the makeup water tank 6. One end of the delivery pipe 17 extends below the bearing plate 5 and is connected to the right side of the coagulation bath preparation tank 3. A third solenoid valve 15 is provided on the surface of the delivery pipe 17. The third solenoid valve 15 is electrically connected to the on-line coagulation bath concentration meter 4. When the on-line coagulation bath concentration meter 4 monitors that the concentration of the coagulation bath medium in the coagulation bath preparation tank 3 is too low, the second solenoid valve 14 is opened.

[0039] Through the mutual cooperation of the delivery pipe 17 and the third solenoid valve 15, it plays a role in facilitating the delivery of the water medium into the coagulation bath preparation tank 3 during the use of the makeup water tank 6, thereby preventing the problem that the concentration of the coagulation bath medium in the coagulation bath preparation tank 3 is too high.

[0040] Further, a support frame 16 is fixedly connected to the lower end of the bearing plate 5. The lower end of the support frame 16 is fixedly connected to the upper end of the bottom plate 1, and the coagulation bath feeding pipe 13 adds the coagulation bath medium to the coagulation bath preparation tank 3, thereby accurately controlling the stability of the concentration of the coagulation bath medium in the coagulation bath preparation tank 3.

[0041] Through the setting of the support frame 16, it plays a role in fixing and stabilizing the bearing plate 5 during use, preventing the problem that the makeup water tank 6 shakes due to insufficient support force during the use of the bearing plate 5.

[0042] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic adjustment device for a meta-aramid coagulation bath, characterized in that: include: A bottom plate (1), a coagulation bath tank (2) is arranged on the left side of the upper end of the bottom plate (1), a coagulation bath preparation box (3) is arranged on the upper end of the bottom plate (1), a coagulation bath online concentration meter (4) is arranged on the coagulation bath preparation box (3), the coagulation bath online concentration meter (4) comprises a detection head, and the detection head extends into the coagulation bath preparation box (3), a bearing plate (5) is arranged on the right side above the bottom plate (1), a water supply tank (6) is fixedly connected to the upper end of the bearing plate (5), a liquid level sensor (7) is arranged on the water supply tank (6), and the lower end of the liquid level sensor (7) extends into the water supply tank (6); A conveying device (8) and a mixing device (9), wherein the conveying device (8) is located on the bottom plate (1), and is used to pump the coagulation bath medium in the coagulation bath preparation box (3) into the coagulation bath tank (2); and the mixing device (9) is located on the coagulation bath preparation box (3), and is used to mix the coagulation bath medium and the aqueous medium in the coagulation bath preparation box (3).

2. The automatic adjustment device for meta-aramid coagulation bath according to claim 1, characterized in that: The conveying device (8) comprises a mounting seat (81), the upper end of which is fixedly connected to a conveying pump (82), the right side of the conveying pump (82) is connected to a liquid suction pipe (83), the right side of the liquid suction pipe (83) is connected to the left side of a coagulation bath preparation box (3), the upper end of the conveying pump (82) is connected to a liquid outlet pipe (84), one end of the liquid outlet pipe (84) is connected to the right side of a coagulation bath tank (2), and the conveying pump (82) is electrically connected to a coagulation bath online concentration meter (4).

3. The automatic adjustment device for meta-aramid coagulation bath according to claim 1, characterized in that: The mixing device (9) comprises a stirring motor (91), the output end of which penetrates into the coagulation bath preparation box (3) and is fixedly connected to a stirring shaft (92), and a stirring blade (93) is fixedly connected to the surface of the stirring shaft (92).

4. The automatic adjustment device for meta-aramid coagulation bath according to claim 1, characterized in that: The upper end of the right side of the coagulation bath tank (2) is connected to a reflux pipe (10), and one end of the reflux pipe (10) is connected to the upper end of the left side of the coagulation bath preparation box (3).

5. The automatic adjustment device for meta-aramid coagulation bath according to claim 1, characterized in that: The upper end of the right side of the water replenishment tank (6) is connected to a water inlet pipe (11), and a first solenoid valve (12) is provided on the surface of the water inlet pipe (11). The first solenoid valve (12) is electrically connected to the liquid level sensor (7).

6. The automatic adjustment device for meta-aramid coagulation bath according to claim 1, characterized in that: The rear side of the upper left side of the coagulation bath preparation box (3) is connected to a coagulation bath feeding pipe (13), and a second solenoid valve (14) is arranged on the surface of the coagulation bath feeding pipe (13). The second solenoid valve (14) is electrically connected to the coagulation bath online concentration meter (4).

7. The automatic adjustment device for meta-aramid coagulation bath according to claim 1, characterized in that: The lower end of the water replenishment tank (6) is connected to a delivery pipe (17), one end of which extends to the bottom of the support plate (5) and is connected to the right side of the coagulation bath preparation box (3). A third solenoid valve (15) is provided on the surface of the delivery pipe (17), and the third solenoid valve (15) is electrically connected to the coagulation bath online concentration meter (4).

8. The automatic adjustment device for meta-aramid coagulation bath according to claim 1, characterized in that: The lower end of the bearing plate (5) is fixedly connected to a support frame (16), and the lower end of the support frame (16) is fixedly connected to the upper end of the bottom plate (1).

Citation Information

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