Capsule separating device of capsule machine
By introducing a central rotating disc and a capsule mold into the capsule machine, the capsule cap and the lower shell are separated by vacuum suction, and the capsule separation and filling integration is achieved through the mold drive device, the problems of low efficiency and large space occupation in the prior art are solved, and efficient assembly line production is achieved.
Patent Information
- Application Number
- CN202422012009.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-08-19
AI Technical Summary
The existing capsule machines are inefficient during the capsule separation process, and cannot achieve capsule separation and filling at the same time, and the equipment takes up a lot of space.
A capsule splitting device is designed, using a central rotating disc and a capsule splitting mold. The upper and lower glue molds are kept away from each other through the mold drive device, and the capsule cap and lower shell are separated by vacuum suction. The central rotating disc rotates to send the capsule splitting mold to the filler station, so that the metering assembly and the swing knife enter the give way space for discharge.
The assembly line production of capsule separation and filling is realized, which improves production efficiency and saves the space occupied by the equipment.
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Figure CN223054766U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of capsule machines, in particular to a capsule separating device of a capsule machine. Background Art
[0002] At present, capsule machines are widely used in the field of capsule manufacturing, which usually include a capsule machine frame, a feeding mechanism, a filling mechanism, a capsule separating mechanism, and a power mechanism; the capsule separating mechanism is used to separate the upper and lower shells of the capsule shell so that the powder can be smoothly filled into the lower shell.
[0003] The process of capsule production is roughly as follows: delivering capsule shells, sorting capsules, separating capsules, filling, rejecting waste, locking capsules, and discharging capsules; the capsule separation principle of the current capsule machine can refer to a capsule separation mechanism for a capsule filling machine provided by a Chinese invention patent (CN202310588823.X), which includes a base and a rotating seat, the base is provided with a suction cup base, the rotating seat is provided with a capsule shell upper seat and a capsule shell lower seat, and the capsule shell upper seat and the capsule shell lower seat are both provided with capsule shell openings, the suction cup base is provided with a plurality of vacuum suction columns, and the number of vacuum suction columns is the same as the capsule shell opening, and the inner wall of the capsule shell opening of the capsule shell lower seat of the vacuum suction column is interference fit. By setting up the vacuum suction column, the capsule shell opening is completely adsorbed to prevent vacuum leakage, and achieve a better capsule separation effect. And by adding structures such as suction channels and diaphragms, the vacuum suction column can produce a greater adsorption force on the lower capsule skin, thereby further enhancing the capsule separation effect, ensuring that the merged and relatively compact capsule skin can also be split. By installing a capsule-splitting cutter on the device, the upper and lower capsule skins that are not well divided are separated.
[0004] Reference Figure 3 The applicant has designed a capsule machine in a continuous production line, which includes a hopper, a metering component 108 with multiple stations arranged in a ring, a swinging knife that swings to control the metering hole of the metering component 108 to discharge materials (the swinging knife has a discharge hole, and when swinging, the discharge hole and the metering hole overlap and the material can be discharged, and the discharge hole and the metering hole are staggered and the material cannot be discharged), and a filling mold that cooperates with the metering component 108 to transport the lower shell of the capsule, and the filling mold contains the lower shell of the capsule; in order to further improve the production efficiency, the applicant continues to design a capsule dividing device for the capsule machine in a continuous production line to be used in conjunction with the above-mentioned capsule machine, which can simultaneously realize capsule division and the transportation of the lower shell of the capsule after division, and receive the powder in the metering component, thereby improving the work efficiency of the assembly line production and saving the space occupied by the equipment. Utility Model Content
[0005] The purpose of the utility model is to overcome the shortcomings and deficiencies of the prior art and to provide a capsule dispensing device for a capsule machine. The technical solution adopted by the utility model is as follows:
[0006] A capsule dividing device of a capsule machine, the capsule machine has a metering component and an oscillating knife, the oscillating knife controls the metering component to discharge material, the capsule dividing device comprises a central rotating disk and a plurality of capsule dividing molds arranged around the central rotating disk, the capsule dividing molds comprise an upper glue mold and a lower glue mold, and the capsule dividing molds cooperate with a capsule suction device, the capsule suction device comprises a capsule suction disk and a vacuum capsule suction seat; the upper glue mold and the lower glue mold are coaxially provided with an upper mold hole and a lower mold hole to respectively accommodate a capsule cap and a capsule lower shell, and the diameter of the lower mold hole of the lower glue mold is smaller than the diameter of the upper mold hole of the upper glue mold, so that a limiting step is formed between the upper and lower mold holes; the capsule dividing mold is connected to a mold driving device, and the mold driving device drives the upper and lower glue molds to move away from each other, so that a clearance space can be formed between the upper and lower glue molds for the metering component and the oscillating knife to enter and cooperate with the lower glue mold.
[0007] When the device is in use, the capsule suction plate is firstly made to fit the lower rubber mold and be connected with the lower mold hole, and the capsule cap and the capsule lower shell are separated by vacuum suction. Since there is a limiting step between the upper and lower mold holes, the capsule cap is limited in the upper mold hole, and the capsule lower shell is further dropped into the lower mold hole after being separated from the capsule cap and limited by the lower mold hole so as not to fall out. After the capsule separation is completed, the mold driving device drives the upper and lower rubber molds to move away from each other, and the central rotating disk rotates to send the capsule separation mold that has completed the capsule separation to the filling station, so that the metering component and the swing knife are turned into the make way space and cooperate with the lower rubber mold, and the swing knife swings to control the material discharge, so that the material in the metering plate falls into the capsule lower shell.
[0008] Preferably, the mold driving device includes an upper mold driving rod connected to the upper mold and a lower mold driving rod connected to the lower mold, the upper mold driving rod drives the upper mold to move upward, and the lower mold driving rod drives the lower mold to move away from the central rotating disk.
[0009] Preferably, a central rotating disk is circumferentially divided into a plurality of capsule-forming molds, each of which is provided with a plurality of corresponding upper mold holes and lower mold holes; and a capsule suction device is matched with the plurality of capsule-forming molds.
[0010] Preferably, the suction bag disc comprises a suction hole connected to a vacuum pipe and a suction cup structure formed by the suction hole extending circumferentially. The suction bag disc is sealed and matched with the lower mold hole of the lower rubber mold and evacuates air to separate the capsule cap and the capsule lower shell.
[0011] Preferably, the suction bag device also includes a guide seat and a guide rod arranged on the guide seat, and the guide seat drives the vacuum suction bag seat to rise and fall through the guide rod to control the cooperation between the suction bag plate and the lower rubber mold; a flexible buffer column is arranged between the suction bag plate and the vacuum suction bag seat, and when the guide rod drives the suction bag plate to fit the bottom of the lower rubber mold, the flexible buffer column is pushed to be compressed, thereby making the vacuum suction bag seat and the bottom of the lower rubber mold fit more closely, and the buffer column and the suction bag plate are integrally connected and connected to the vacuum suction bag seat by bolts.
[0012] Preferably, the suction bag device is connected to a vacuum suction tube, and the vacuum suction tube is connected to a three-way pipe and a vacuum pump.
[0013] The beneficial effects of the utility model are as follows: the device drives the upper and lower rubber molds to move away from each other after the capsule separation is completed by arranging a mold driving device, and sends the capsule separation mold that has completed the capsule separation to the filling station through the rotation of the central rotating disk, so that the metering component and the swing knife can enter the clearance space between the upper and lower rubber molds and cooperate with the lower rubber mold, and the swing knife swings to control the material discharge, so that the material in the metering disk falls into the lower shell of the capsule; the overall structure of the device is compact, and the space is fully utilized to make the rotating disk run in an assembly line manner, and the capsule separation and capsule filling processes can be realized on the central rotating disk at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, without paying creative labor, other drawings obtained based on these drawings still belong to the scope of the utility model.
[0015] Figure 1 This is a schematic diagram of the structure of a capsule separation device of a capsule machine in Example 1;
[0016] Figure 2 This is a schematic diagram of the structure of the suction bag device in Example 1;
[0017] Figure 3 This is a schematic diagram of the main structure of the capsule machine in Example 1;
[0018] Figure 4 for Figure 3 Enlarged view of point A in the middle;
[0019] In the figure, 101 is a suction bag disk, 1011 is a flexible buffer column; 102 is a vacuum suction bag seat; 103 is a suction bag seat fixing plate, 104 is a guide rod, 105 is a guide seat, 106 is a vacuum suction pipe, 107 is a three-way pipe, 108 is an adjustment net, 1100 is a connecting block, 208 is a metering component (metering disk), 209 is a swinging knife, 210 is a capsule dividing mold, 211 is a central rotating disk, 310 is an upper glue mold, 3101 is an upper glue mold driving rod, 311 is a lower glue mold, and 3111 is a lower glue mold driving rod. DETAILED DESCRIPTION
[0020] In order to make the purpose, technical solutions and advantages of the utility model clearer, the utility model will be further described in detail below with reference to the accompanying drawings.
[0021] It should be noted that the directional and positional terms mentioned in the present utility model, such as "upper", "lower", "front", "rear", "left", "right", "inner", "outer", "top", "bottom", "side", etc., are only references to the directions or positions in the attached drawings. Therefore, the directional and positional terms used are for explaining and understanding the present utility model, rather than limiting the protection scope of the present utility model.
[0022] Embodiment 1
[0023] As Figure 1 shown, the capsule machine developed by the applicant includes a capsule machine frame, a blanking mechanism, and a filling mechanism. The blanking mechanism includes a conical hopper, a stirring paddle disposed in the conical hopper, and a blanking assembly. A blanking channel and a discharge port are extended and provided below the conical hopper. The blanking assembly includes a feeding screw extending from the conical hopper into the blanking channel. The feeding screw rotates coaxially with the stirring paddle, and a valve is provided at one end of the feeding screw away from the conical hopper.
[0024] The filling mechanism includes a metering disc assembly 208, a swinging knife 209, and a central rotating disc 211. As Figures 1-4 shown, the central rotating disc 211 is circumferentially provided with a capsule splitting device of the capsule machine including a splitting die 210. The splitting die 210 includes an upper glue die 310 and a lower glue die 311. The splitting device further includes a capsule sucking device cooperating with the splitting die 210. The capsule sucking device includes a capsule sucking disc 101 and a vacuum capsule sucking seat 102. The upper glue die 310 and the lower glue die 311 are respectively coaxially provided with an upper die hole and a lower die hole to accommodate a capsule cap and a capsule lower shell, and the diameter of the lower die hole of the lower glue die 31 is smaller than the diameter of the upper die hole of the upper glue die 310, so that a limiting step is formed between the upper die hole and the lower die hole. The capsule sucking disc 101 includes a suction hole connected to a vacuum pipeline and a disc-shaped structure extending outside the suction hole. The capsule sucking disc 101 is hermetically fitted with the lower die hole of the lower glue die 31 and evacuated, so that the capsule cap and the capsule lower shell are separated (since there is a limiting step between the upper die hole and the lower die hole, the capsule cap is limited, while the capsule lower shell is sucked and dropped. It can be understood that although the through hole at the bottom of the lower glue die 31 communicates with the suction hole, there must be a limiting structure at the bottom of the through hole of the lower glue die 31 to prevent the capsule lower shell from escaping from the lower die hole of the lower glue die 31).
[0025] The die driving device includes an upper glue die driving rod 3101 connected to the upper glue die 310 and a lower glue die driving rod 3111 connected to the lower glue die 311. The upper glue die driving rod 3101 drives the upper glue die 310 to move upward, and the lower glue die driving rod 3111 drives the lower glue die 311 to move away from the central rotating disc 211 to expose the capsule lower shell in the lower glue die 31 for filling.
[0026] Further, a central rotating disk 211 is circumferentially provided with a number of sub-capsule molds 210, and a number of corresponding upper die holes and lower die holes are provided on each sub-capsule mold 210; a capsule sucking device is matched with a plurality of sub-capsule molds 210.
[0027] The capsule sucking device further includes a guide seat 105 and a guide rod 104 arranged on the guide seat 105. The guide seat 105 drives the vacuum capsule sucking seat 102 to lift through the guide rod 104 to control the cooperation between the capsule sucking disk 101 and the lower rubber mold 31.
[0028] A flexible buffer column 1011 (hollow and communicated with the vacuum suction pipe) is arranged between the capsule sucking disk 101 and the vacuum capsule sucking seat 102. When the guide rod 104 drives the capsule sucking disk 101 to fit against the bottom of the lower rubber mold 31, it is pushed until the flexible buffer column 1011 is compressed, so that the bottom of the vacuum capsule sucking seat 102 and the lower rubber mold 31 fit more closely. The buffer column and the capsule sucking disk are integrally formed (the material is silicone rubber) and are connected to the vacuum capsule sucking seat by bolts, so that the noise is small, the service life of the capsule sucking disk is long, and it is convenient for replacement and maintenance.
[0029] The capsule sucking device is connected to a vacuum suction pipe 106, and the vacuum suction pipe 106 is connected to a three-way pipe 107 and a vacuum pump; the vacuum suction pipe 106 passes through the capsule seat fixing plate and communicates with the vacuum capsule sucking seat 102, and the bottom is connected to the three-way pipe 107 and is connected to the vacuum pump through the three-way pipe 107. A vacuum pressure regulating function is also designed. The three-way pipe 107 is connected to a regulating valve 108 to regulate the suction force of the capsule sucking disk 101 on the capsule; a connecting block 1100 connects the vacuum suction pipe 106 and the guide rod 104, and the connecting block 1100 cooperates with the cam to realize reciprocating up and down movement, so that when the capsule sucking disk 101 moves upward, it closely adheres to the lower surface of the lower rubber mold, the empty capsule falls, the capsule cap is left on the upper rubber mold by the step stop column of the upper rubber mold 310, and the capsule body is separated from the capsule cap under the action of the vacuum suction force and falls into the lower capsule mold.
[0030] The above-disclosed are only the preferred embodiments of the present invention. Of course, the scope of the rights of the present invention cannot be limited thereby. Therefore, equivalent changes made according to the claims of the present invention still fall within the scope covered by the present invention.
Claims
1. A capsule separating device for a capsule machine, the capsule machine having a metering assembly and a swing knife, the swing knife controlling the feeding of the metering assembly, characterized in that: The capsule separation device comprises a central rotating disk (211) and a plurality of capsule separation molds (210) arranged around the central rotating disk (211), the capsule separation molds (210) comprising an upper glue mold (310) and a lower glue mold (311), and the capsule separation molds (210) cooperate with a capsule suction device, and the capsule suction device comprises a capsule suction disk (101) and a vacuum capsule suction seat (102); The upper mold (310) and the lower mold (311) are provided with an upper mold hole and a lower mold hole to respectively accommodate the capsule cap and the capsule lower shell, and the diameter of the lower mold hole of the lower mold (311) is smaller than the diameter of the upper mold hole of the upper mold (310), so that a limiting step is formed between the upper and lower mold holes; The capsule-dividing mold (210) is connected to a mold driving device, and the mold driving device drives the upper and lower rubber molds to move away from each other, so that a clearance space can be formed between the upper and lower rubber molds for the metering component and the swing knife to enter and cooperate with the lower rubber mold (311).
2. The capsule separating device of a capsule machine according to claim 1, characterized in that: The mold driving device comprises an upper mold driving rod (3101) connected to the upper mold (310) and a lower mold driving rod (3111) connected to the lower mold (311); the upper mold driving rod (3101) drives the upper mold (310) to move upward, and the lower mold driving rod (3111) drives the lower mold (311) to move in a direction away from the central rotating disk (211).
3. The capsule separation device of a capsule machine according to claim 1, characterized in that: A central rotating disk (211) is circumferentially divided into a plurality of capsule sub-moulds (210), each capsule sub-mould (210) being provided with a plurality of corresponding upper mould holes and lower mould holes; and a capsule suction device is matched with the plurality of capsule sub-moulds (210).
4. A capsule separating device for a capsule machine according to any one of claims 1-3, characterized in that: The suction bag disc (101) comprises a suction hole connected to a vacuum pipe and a suction cup structure formed by the suction hole extending circumferentially.
5. The capsule separating device of a capsule machine according to claim 4, characterized in that: The vacuum bag suction device further comprises a guide seat (105) and a guide rod (104) arranged on the guide seat (105); the guide seat (105) drives the vacuum bag suction seat (102) to rise and fall via the guide rod (104).
6. The capsule separating device of a capsule machine according to claim 5, characterized in that: A flexible buffer column (1011) is arranged between the suction bag disc (101) and the vacuum suction bag seat (102).
7. The capsule separating device of a capsule machine according to claim 4, wherein: The suction bag device is connected to a vacuum suction tube (106), and the vacuum suction tube (106) is connected to a three-way pipe (107) and a vacuum pump.
Citation Information
Patent Citations
Capsule separating mechanism for capsule filling machine
CN116637031A