Constant-temperature casting production equipment for aluminum castings

Abstract

The utility model discloses constant-temperature casting production equipment for aluminum castings, which comprises casting machines, a plurality of casting machines are arranged side by side at intervals, each casting machine is independently provided with a molten aluminum adding device, and each molten aluminum adding device comprises an adding pool, a liquid level monitor and a constant-temperature device, the molten aluminum supplementing device comprises an aluminum smelting furnace and a gantry type conveying mechanism erected above the casting machine, the gantry type conveying mechanism is composed of a gantry frame with guide rails, a small rail car installed on the gantry frame and a molten aluminum conveying hopper connected with the small rail car, the aluminum smelting furnace is provided with a molten aluminum output pipe, and the molten aluminum conveying hopper is movably connected with the molten aluminum output pipe. And the controller is electrically connected with the casting machine, the molten aluminum adding device and the molten aluminum supplementing device.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum casting production, in particular to an aluminum casting constant-temperature casting production device. Background Art

[0002] At present, the equipment for casting and forming aluminum castings is provided with a raw material liquid adding device. However, currently, a single casting machine is correspondingly configured with a raw material liquid adding device. Moreover, the existing raw material liquid adding devices are all configured to re-feed raw aluminum blocks into the melting furnace for melting until the raw material liquid is almost consumed, resulting in low production efficiency. In addition, it cannot ensure that the aluminum liquid is always in a high-temperature state, leading to poor forming quality of the products. Summary of the Utility Model

[0003] The utility model aims to at least solve one of the technical problems existing in the prior art. For this purpose, the utility model provides an aluminum casting constant-temperature casting production device, which improves production efficiency, eliminates the need for manual addition of aluminum raw materials quickly, and at the same time ensures that the aluminum liquid is always in a constant-temperature state to ensure the quality of the products.

[0004] The aluminum casting constant-temperature casting production device according to an embodiment of the utility model includes:

[0005] Casting machines, multiple casting machines are arranged side by side at intervals, and each casting machine is separately configured with an aluminum liquid adding device. The aluminum liquid adding device includes an adding pool, a liquid level monitor and a constant-temperature device arranged in the adding pool;

[0006] An aluminum liquid supplementing device, which includes an aluminum material melting furnace and a gantry conveying mechanism arranged above the casting machine. The gantry conveying mechanism is composed of a gantry frame with guide rails, a rail trolley installed on the gantry frame and an aluminum liquid conveying hopper connected to the rail trolley. The aluminum material melting furnace has an aluminum liquid output pipe, and the aluminum liquid conveying hopper is movably connected to the aluminum liquid output pipe;

[0007] A controller, which is electrically connected to the casting machine, the aluminum liquid adding device and the aluminum liquid supplementing device.

[0008] In the aluminum casting constant-temperature casting production device according to an embodiment of the utility model, the constant-temperature device includes a temperature monitor for detecting the temperature of the aluminum liquid in the adding pool and a heater, and the temperature monitor is electrically connected to the heater.

[0009] In the aluminum casting constant-temperature casting production device according to an embodiment of the utility model, the aluminum liquid supplementing device further includes an aluminum block supplementing mechanism. The aluminum block supplementing mechanism includes a raw material feeding hopper and a conveyor belt. An automatic valve is arranged at the discharge port of the raw material feeding hopper. The automatic valve is electrically connected to the controller. The conveyor belt is connected to the discharge port of the raw material feeding hopper. The automatic valve is used to switch the communication state between the conveyor belt and the discharge port of the raw material feeding hopper.

[0010] The aluminum casting constant temperature casting production equipment according to the embodiment of the present invention has a liquid level monitor provided on the aluminum material melting furnace, and the liquid level monitor is electrically connected to the raw material feeding hopper.

[0011] The aluminum casting constant temperature casting production equipment according to the embodiment of the present invention has a temperature monitor provided on the aluminum material melting furnace, and the temperature monitor is electrically connected to the controller.

[0012] The aluminum casting constant temperature casting production equipment according to the embodiment of the present invention has at least the following beneficial effects: Each casting machine is independently configured with an aluminum liquid adding device. Among them, when the casting machine needs to inject the original aluminum liquid slurry, the liquid level monitor in the adding pool monitors the liquid level of the aluminum liquid in the pool in real time. After adding the aluminum liquid, if the liquid level in the adding pool is lower than the preset value, the controller issues an instruction to the aluminum liquid replenishing device, and the rail trolley transports the aluminum liquid conveying hopper filled with aluminum liquid to the corresponding adding pool for aluminum liquid replenishment. Further, to ensure that the aluminum liquid is in a constant temperature state, a constant temperature device is also provided in the adding pool. When the temperature of the aluminum liquid in the adding pool is lower than the preset value, the temperature monitor issues an instruction to the heater, and the heater starts to raise the temperature of the aluminum liquid to ensure that the temperature in the adding pool always remains in the best processing state. This enables the production of aluminum castings without manual addition of aluminum blocks by workers as in traditional equipment, which not only effectively improves production efficiency, improves the working environment of workers, but also improves the product quality of aluminum castings.

[0013] The additional aspects and advantages of the present invention will be partially given in the following description, partially become obvious from the following description, or be understood through the practice of the present invention. Description of the Drawings

[0014] The above and / or additional aspects and advantages of the present invention will become obvious and easy to understand from the description of the embodiments in conjunction with the following drawings, wherein:

[0015] Figure 1 It is a schematic structural diagram of the aluminum casting constant temperature casting production equipment according to the embodiment of the present invention.

[0016] Description of the reference numerals:

[0017] Casting machine 100;

[0018] Adding pool 200; Liquid level monitor 210; Temperature monitor 220; Heater 230;

[0019] Aluminum material melting furnace 300;

[0020] Gantry 400; Rail trolley 410; Aluminum liquid conveying hopper 420;

[0021] Raw material feeding hopper 500;

[0022] Conveyor belt 600. Detailed implementation manners

[0023] The embodiments of the present utility model will be described in detail below. The examples of the embodiments are shown in the accompanying drawings, in which the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the accompanying drawings are exemplary and are only used to explain the present utility model, and should not be construed as a limitation to the present utility model.

[0024] In the description of the present utility model, it should be understood that for the orientation description, such as the orientation or positional relationship indicated by up, down, front, back, left, right, etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.

[0025] In the description of the utility model, the meaning of several is one or more, the meaning of multiple is more than two, greater than, less than, exceeding, etc. are understood as not including the present number, above, below, within, etc. are understood as including the present number. If there is a description of first and second, it is only for the purpose of distinguishing technical features and should not be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features or implicitly indicating the sequence relationship of the indicated technical features.

[0026] In the description of the present utility model, unless otherwise clearly defined, words such as setting, installation, connection, etc. should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in the present utility model in combination with the specific content of the technical solution.

[0027] Referring to Figure 1 , the embodiments of the present utility model provide an aluminum casting constant temperature casting production device, including a casting machine 100. A plurality of casting machines 100 are arranged side by side at intervals. Each casting machine 100 is separately configured with an aluminum liquid adding device. The aluminum liquid adding device includes an adding pool 200, a liquid level monitor 210 arranged in the adding pool 200, and a constant temperature device; an aluminum liquid supplementing device, including an aluminum material melting furnace 300 and a gantry conveying mechanism erected above the casting machine 100. The gantry conveying mechanism is composed of a gantry 400 with guide rails, a rail trolley 410 installed on the gantry 400, and an aluminum liquid conveying hopper 420 connected to the rail trolley 410. The aluminum material melting furnace 300 has an aluminum liquid output pipe, and the aluminum liquid conveying hopper 420 is movably connected to the aluminum liquid output pipe; a controller, which is electrically connected to the casting machine 100, the aluminum liquid adding device, and the aluminum liquid supplementing device.

[0028] Multiple casting machines 100 are independently configured with an aluminum liquid adding device. Among them, when the casting machine 100 needs to inject the original aluminum liquid, the liquid level monitor in the adding pool 200 monitors the liquid level of the aluminum liquid in the pool in real time. After the aluminum liquid is added, if the liquid level in the adding pool 200 is lower than the preset value, the controller issues an instruction to the aluminum liquid replenishing device, and the rail trolley 410 transports the aluminum liquid conveying hopper 420 filled with aluminum liquid to the corresponding adding pool 200 for aluminum liquid replenishment. Further, to ensure that the aluminum liquid is in a constant temperature state, a constant temperature device is also provided in the adding pool 200. When the temperature of the aluminum liquid in the adding pool 200 is lower than the preset value, the temperature monitor 220 issues an instruction to the heater 230, and the heater 230 starts to raise the temperature of the aluminum liquid, ensuring that the temperature in the adding pool 200 always remains in the best processing state. This enables the production of aluminum castings without manual addition of aluminum blocks by workers as in traditional equipment, not only effectively improving production efficiency, improving the production environment of workers, but also improving the product quality of aluminum castings.

[0029] According to some embodiments of the present application, the constant temperature device includes a temperature monitor 220 for detecting the temperature of the aluminum liquid in the adding pool 200 and a heater 230, and the temperature monitor 220 is electrically connected to the heater 230.

[0030] According to some embodiments of the present application, the aluminum liquid replenishing device further includes an aluminum block replenishing mechanism. The aluminum block replenishing mechanism includes a raw material feeding hopper 500 and a conveyor belt 600. An automatic valve is provided at the discharge port of the raw material feeding hopper 500, and the automatic valve is electrically connected to the controller. The conveyor belt 600 is connected to the discharge port of the raw material feeding hopper 500, and the automatic valve is used to switch the connection state between the conveyor belt 600 and the discharge port of the raw material feeding hopper 500.

[0031] According to some embodiments of the present application, the aluminum melting furnace 300 is provided with a liquid level monitor 210, and the liquid level monitor is electrically connected to the raw material feeding hopper 500.

[0032] According to some embodiments of the present application, the aluminum melting furnace 300 is provided with a temperature monitor 220, and the temperature monitor 220 is electrically connected to the controller.

[0033] In the description of this specification, the description with reference to terms such as "one embodiment", "some embodiments", "schematic embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0034] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the claims and their equivalents.

Claims

1. Aluminum casting constant temperature pouring production equipment, characterized in that, Including: Casting machines, multiple casting machines are arranged side by side at intervals, and each casting machine is separately equipped with an aluminum liquid adding device. The aluminum liquid adding device includes an adding pool, a liquid level monitor and a constant temperature device arranged in the adding pool; An aluminum liquid supplementing device, including an aluminum material melting furnace and a gantry conveying mechanism erected above the casting machine. The gantry conveying mechanism is composed of a gantry frame with guide rails, a rail trolley installed on the gantry frame and an aluminum liquid conveying hopper connected to the rail trolley. The aluminum material melting furnace has an aluminum liquid output pipe, and the aluminum liquid conveying hopper is movably connected to the aluminum liquid output pipe; A controller, electrically connected to the casting machine, the aluminum liquid adding device and the aluminum liquid supplementing device.

2. The aluminum casting constant-temperature pouring production equipment according to claim 1, characterized in that, The constant temperature device includes a temperature monitor for detecting the temperature of the aluminum liquid in the adding pool and a heater, and the temperature monitor is electrically connected to the heater.

3. The aluminum casting constant temperature casting production equipment according to claim 1, characterized in that, The aluminum liquid supplementing device further includes an aluminum block supplementing mechanism. The aluminum block supplementing mechanism includes a raw material feeding hopper and a conveyor belt. An automatic valve is arranged at the discharge port of the raw material feeding hopper. The automatic valve is electrically connected to the controller. The conveyor belt is connected to the discharge port of the raw material feeding hopper. The automatic valve is used to switch the communication state between the conveyor belt and the discharge port of the raw material feeding hopper.

4. The aluminum casting constant temperature casting production equipment according to claim 3, characterized in that, The aluminum material melting furnace is provided with a liquid level monitor, and the liquid level monitor is electrically connected to the raw material feeding hopper.

5. The aluminum casting constant temperature casting production equipment according to claim 4, characterized in that, The aluminum material melting furnace is provided with a temperature monitor, and the temperature monitor is electrically connected to the controller.

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