Automatic sequencing device for integrated nails

By designing an automatic sorting device including a vibrating disc and a specific structure discharge plate, the problem of inconsistent direction of nail caps is solved, the consistency of nail caps is achieved, and the assembly efficiency of the integrated nails and the universality of the device is improved.

CN223057135UActive Publication Date: 2025-07-04LAOHEKOU INTEGRATED NAIL HARDWARE MANUFACTURING CO LTD
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Patent Information

Application Number
CN202422244774.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-07-04
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

The existing vibration sorting device cannot effectively ensure that the nail cap direction of the nail is consistent, affecting the assembly process of the integrated nail.

Method used

An automatic sorting device including a body, a vibrating disk, a spiral conveying track and a discharge plate with a specific structure is designed. By adjusting the distance and angle of the discharge plate, the nails achieve consistency in the direction of the nail cap under the action of vibration and gravity.

Benefits of technology

Ensure that the nail cap direction of the nail is consistent, improve the assembly efficiency and quality of the integrated nail, and increase the versatility of the device.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223057135U_ABST
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Abstract

The utility model relates to the technical field of integrated nail production, and discloses an integrated nail automatic sequencing device which comprises a machine body, a vibration disc arranged on the machine body, a spiral conveying track arranged on the vibration disc and a vibration motor arranged on the machine body and used for driving the vibration disc to vibrate. One end of the spiral conveying rail is communicated with a discharging port, first discharging plates are symmetrically arranged on the discharging port, a bottom plate is arranged at the bottom of the discharging port, second discharging plates are arranged at the ends, away from the discharging port, of the first discharging plates, and the two second discharging plates are parallel to each other; the integrated nail has the advantages that the directions of the nail caps of the nails can be kept consistent, and the influence on the assembly of the integrated nail is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of integrated nail production, and particularly relates to an automatic sorting device for integrated nails. Background Art

[0002] Integrated nails are mainly used for installing suspended ceilings, and have the characteristics of firm fixation, convenient installation, beautiful and tidy appearance, etc.

[0003] During the production process of integrated nails, it is necessary to assemble the nails and gaskets of the integrated nails together. Before assembling the integrated nails, the nails need to be sorted in sequence to facilitate subsequent assembly. The existing vibration sorting device usually directly uses a vibrating disk to enable the nails to be arranged in sequence. However, since the nail cap ends of the sorted nails have inconsistent directions, it affects the subsequent assembly of the integrated nails. Content of the Utility Model

[0004] The purpose of the utility model is to provide an automatic sorting device for integrated nails, which can keep the directions of the nail caps of the nails consistent and avoid affecting the assembly effect of the integrated nails.

[0005] The above technical purpose of the utility model is achieved through the following technical solutions: including a machine body, a vibrating disk arranged on the machine body, and a spiral conveying track arranged on the vibrating disk. A vibrating motor for driving the vibrating disk to vibrate is arranged on the machine body. One end of the spiral conveying track is communicated with a discharge port. First discharge plates are symmetrically arranged on the discharge port. A bottom plate is arranged at the bottom of the discharge port. The bottom ends of the first discharge plates are movably attached to the bottom plate. A second discharge plate is arranged at the end of the first discharge plate away from the discharge port. The two second discharge plates are parallel to each other. The distance between the two second discharge plates is smaller than the distance between the two first discharge plates. The distance between the two first discharge plates near the discharge port is greater than the distance between the two first discharge plates near the second discharge plate. The horizontal plane where the top ends of the second discharge plates are located is lower than the horizontal plane where the top ends of the first discharge plates are located.

[0006] The further setting of the utility model is: the first discharge plate is hinged to the discharge port. A moving member for driving the second discharge plate to move is arranged on the machine body. A connecting member is arranged between the second discharge plate and the first discharge plate.

[0007] The further setting of the utility model is: the moving member includes fixing blocks symmetrically arranged on the machine body in the vertical direction and a moving rod threadedly connected to the fixing blocks. The end of the moving rod is fixedly connected to the second discharge plate.

[0008] A further setting of the present utility model is as follows: The connecting member includes a connecting block disposed at the bottom end of the second discharge plate and a connecting rod disposed at the bottom end of the first discharge plate. A long strip-shaped connecting hole matching with the connecting rod is formed on the connecting block, and a set distance is provided between the first discharge plate and the second discharge plate.

[0009] A further setting of the present utility model is as follows: The longitudinal section of the first discharge plate is rectangular, and the horizontal plane where one end of the first discharge plate close to the second discharge plate is located is higher than the horizontal plane where the end of the first discharge plate far from the second discharge plate is located.

[0010] A further setting of the present utility model is as follows: The horizontal plane where the bottom plate is located is parallel to the horizontal plane where the bottom end of the second discharge plate is located.

[0011] A further setting of the present utility model is as follows: A plurality of limiting rods are arranged on one side of the second discharge plate close to the adjacent fixed block along a direction parallel to the central axis of the moving rod, and the limiting rods movably pass through the adjacent fixed blocks.

[0012] A further setting of the present utility model is as follows: A first limiting block is arranged at one end of the limiting rod far from the second discharge plate, and the first limiting block can abut against one side of the fixed block far from the second discharge plate.

[0013] A further setting of the present utility model is as follows: A second limiting block is arranged at one end of the limiting rod close to the second discharge plate, and the second limiting block can abut against one side of the fixed block close to the second discharge plate.

[0014] A further setting of the present utility model is as follows: A rotating block is arranged at the end of the moving rod.

[0015] The beneficial effects of the present utility model are:

[0016] 1. By setting the first discharge plate, the second discharge plate, etc., after pouring the nails into the vibrating bowl, turn on the vibrating motor to drive the vibrating bowl to vibrate. When the vibrating bowl vibrates, drive the nails to be conveyed forward along the spiral-shaped screw conveying track until they enter between the two first discharge plates from the discharge port (it should be noted that the height of the first discharge plate is not less than the length of the nail, and at the same time, the distance between the two first discharge plates is not less than the diameter of the nail head). Since the distance between the two first discharge plates gradually decreases, the nails are arranged one by one in sequence after passing through the first discharge plate. Then, the nails enter between the two second discharge plates one by one in sequence. Since there is a certain distance between the top of the second discharge plate and the top of the first discharge plate, at this time, if the nail head is on the top, the nail will move forward directly into between the two second discharge plates (it should be noted that the distance between the two second discharge plates is less than the diameter of the nail head, but not less than the diameter of the nail). At the same time, the nail head abuts against the top of the second discharge plate. If the nail head is on the bottom, the nail head will abut against one side of the second discharge plate, and the tail of the nail will continue to move forward under the push of the nail behind, causing the nail to rotate until the tail of the nail enters between the two second discharge plates and the nail head rotates to abut against the top of the second discharge plate, thereby realizing the turning of the nail, so that the nail heads are on the top and enter between the two second discharge plates in sequence, thus keeping the directions of the nail heads consistent and avoiding affecting the assembly effect of the integrated nail.

[0017] 2. By setting the moving part and the connecting part, when the diameter of the nail changes, the distance between the two second discharge plates can be adjusted through the moving part, so that the nail can just be clamped between the two second discharge plates, and at the same time, the nail head is outside the second discharge plate, thereby increasing the versatility of the device; in addition, when adjusting the moving part, the second discharge plate drives the first discharge plate to rotate through the connecting part, so that the distance between the two first discharge plates is also adjusted accordingly, matching the diameter of the nail, so as to ensure that the nails can be sorted between the two first discharge plates in sequence and enter between the two second discharge plates. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0019] Figure 1 is a schematic structural diagram of an embodiment of an integrated nail automatic sorting device of the present invention;

[0020] Figure 2 is Figure 1 an enlarged schematic view of A in

[0021] Figure 3 is a schematic structural view of an embodiment of an automatic sorting device for integrated nails of the present utility model;

[0022] Figure 4 is Figure 3 an enlarged view of B in

[0023] In the figure, 1 is the body; 2 is the vibrating disk; 3 is the spiral conveying track; 4 is the vibrating motor; 5 is the discharge port; 6 is the first discharge plate; 7 is the bottom plate; 8 is the second discharge plate; 9 is the moving member; 9a is the fixed block; 9b is the moving rod; 10 is the connecting member; 10a is the connecting block; 10b is the connecting rod; 11 is the connecting hole; 12 is the limiting rod; 13 is the first limiting block; 14 is the second limiting block; 15 is the rotating block. Specific embodiments

[0024] The technical solutions of the present utility model will be clearly and completely described below in conjunction with specific embodiments. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model.

[0025] The present utility model provides an automatic sorting device for integrated nails, as Figures 1 to 4 shown, including a body 1, a vibrating disk 2 provided on the body 1, and a spiral conveying track 3 provided on the vibrating disk 2. A vibrating motor 4 for driving the vibrating disk 2 to vibrate is provided on the body 1. One end of the spiral conveying track 3 is communicated with a discharge port 5. First discharge plates 6 are symmetrically provided on the discharge port 5. A bottom plate 7 is provided at the bottom of the discharge port 5. The bottom end of the first discharge plate 6 is movably attached to the bottom plate 7. A second discharge plate 8 is provided at the end of the first discharge plate 6 away from the discharge port 5. The two second discharge plates 8 are parallel to each other. The distance between the two second discharge plates 8 is less than the distance between the two first discharge plates 6. The distance between the two first discharge plates 6 near the discharge port 5 is greater than the distance between the two first discharge plates 6 near the second discharge plate 8. The horizontal plane where the top end of the second discharge plate 8 is located is lower than the horizontal plane where the top end of the first discharge plate 6 is located.

[0026] Further, the first discharge plate 6 is hinged to the discharge port 5. A moving member 9 for driving the second discharge plate 8 to move is provided on the body 1. A connecting member 10 is provided between the second discharge plate 8 and the first discharge plate 6.

[0027] Furthermore, the moving member 9 includes fixing blocks 9a symmetrically arranged on the body 1 in the vertical direction and a moving rod 9b threadedly connected to the fixing blocks 9a. The end of the moving rod 9b is fixedly connected to the second discharge plate 8.

[0028] Furthermore, the connecting member 10 includes a connecting block 10a provided at the bottom end of the second discharge plate 8 and a connecting rod 10b provided at the bottom end of the first discharge plate 6. A long connecting hole 11 matching the connecting rod 10b is formed in the connecting block 10a, and a set distance is provided between the first discharge plate 6 and the second discharge plate 8.

[0029] Furthermore, the longitudinal section of the first discharge plate 6 is rectangular, and the horizontal plane where one end of the first discharge plate 6 close to the second discharge plate 8 is located is higher than the horizontal plane where the end of the first discharge plate 6 far from the second discharge plate 8 is located.

[0030] Furthermore, the horizontal plane where the bottom plate 7 is located is parallel to the horizontal plane where the bottom end of the second discharge plate 8 is located.

[0031] Furthermore, a plurality of limiting rods 12 are arranged on one side of the second discharge plate 8 close to the adjacent fixing block 9a in a direction parallel to the central axis of the moving rod 9b, and the limiting rods 12 movably pass through the adjacent fixing blocks 9a.

[0032] Furthermore, a first limiting block 13 is arranged at the end of the limiting rod 12 far from the second discharge plate 8, and the first limiting block 13 can abut against the side of the fixing block 9a far from the second discharge plate 8.

[0033] Furthermore, a second limiting block 14 is arranged at the end of the limiting rod 12 close to the second discharge plate 8, and the second limiting block 14 can abut against the side of the fixing block 9a close to the second discharge plate 8.

[0034] Furthermore, a rotating block 15 is arranged at the end of the moving rod 9b.

[0035] When it is necessary to assemble the integrated nail, pour the nails into the vibrating bowl 2, turn on the vibrating motor 4 to drive the vibrating bowl 2 to vibrate. When the vibrating bowl 2 vibrates, drive the nails to be conveyed forward along the spiral-shaped screw conveying track 3 until they enter between the two first discharge plates 6 from the discharge port 5. When the nails pass through the first discharge plates 6 (it should be noted that the height of the first discharge plates 6 is not less than the length of the nails, and at the same time, the distance between the two first discharge plates 6 is not less than the diameter of the nail head), the distance between the two first discharge plates 6 gradually decreases, so that the nails are arranged one by one in sequence during this process. Then, the nails enter between the two second discharge plates 8 one by one in sequence. Since there is a certain distance between the top of the second discharge plates 8 and the top of the first discharge plates 6, if the nail head of the nail is on the top at this time, the tail of the nail will move forward directly into between the two second discharge plates 8 (it should be noted that the distance between the two second discharge plates 8 is less than the diameter of the nail head, but not less than the diameter of the nail). At the same time, the nail head of the nail abuts against the top of the second discharge plates 8 under the action of gravity. If the nail head of the nail is on the bottom, the nail head will abut against the side of the second discharge plates 8 close to the first discharge plates 6, and the tail of the nail will continue to move forward under the push of the nails behind, causing the nail to rotate until the tail of the nail enters between the two second discharge plates 8 and the nail head rotates to abut against the top of the second discharge plates 8, thereby realizing the turning of the nails, so that the nail heads of the nails enter between the two second discharge plates 8 one by one on the top of the second discharge plates 8, so as to keep the directions of the nail heads of the nails consistent and avoid affecting the assembly effect of the integrated nails.

[0036] By setting the moving member 9 and the connecting member 10, when the diameter of the nails changes, the distance between the two second discharge plates 8 can be adjusted through the moving member 9, so that the nails can just be clamped between the two second discharge plates 8, and at the same time, the nail heads are outside the second discharge plates 8, thereby increasing the versatility of the device; in addition, when adjusting the moving member 9, the second discharge plates 8 drive the first discharge plates 6 to rotate through the connecting member 10, so that the distance between the two first discharge plates 6 is also adjusted accordingly to match the diameter of the nails, so as to ensure that the nails can be sorted between the two first discharge plates 6 in sequence and enter between the two second discharge plates 8.

[0037] By setting the fixed block 9a and the moving rod 9b, when it is necessary to adjust the distance between the two second discharge plates 8, directly rotate the moving rod 9b, so that the moving rod 9b drives the second discharge plates 8 to move away from or close to the fixed block 9a, thereby realizing the adjustment of the distance between the two second discharge plates 8. The structure is simple and the operation is convenient.

[0038] By providing the connecting block 10a, the connecting rod 10b, etc., when the second discharge plate 8 approaches or moves away from the fixed block 9a, the connecting rod 10b is pushed to move together through the connecting hole 11 on the connecting block 10a, thereby driving the first discharge plate 6 to rotate around the discharge port 5. Since there is a certain distance between the second discharge plate 8 and the first discharge plate 6, the first discharge plate 6 will not contact the second discharge plate 8 during the rotation process. Thus, while adjusting the position of the second discharge plate 8, synchronous adjustment of the first discharge plate 6 is achieved, ensuring that the nails can smoothly pass through between the two first discharge plates 6 and the two second discharge plates 8.

[0039] By setting the second discharge plate 8 to be rectangular, and the end of the second discharge plate 8 close to the first discharge plate 6 being higher than the end of the second discharge plate 8 far from the first discharge plate 6, and the bottom plate 7 being parallel to the bottom end of the second discharge plate 8, it shows that the first discharge plate 6 and the second discharge plate 8 are arranged obliquely downward. After the nails enter between the two first discharge plates 6 and the two second discharge plates 8, in addition to moving under the vibration of the vibrating disk 2, they can also move downward directly under the gravity of the nails, thus ensuring that the nails can smoothly pass through between the two first discharge plates 6 and the two second discharge plates 8 for assembly.

[0040] By providing the limiting rod 12, the moving direction of the second discharge plate 8 is limited to ensure that the two second discharge plates 8 always remain parallel, thereby ensuring that the nails can smoothly pass through.

[0041] By providing the first limiting block 13 and the second limiting block 14, the movable distance of the second discharge plate 8 is restricted to prevent the operator from overly rotating the moving rod 9b.

[0042] It should be noted that the various embodiments in this specification are described in a progressive manner. The key point of each embodiment is to illustrate the differences from other embodiments. The same or similar parts among the various embodiments can be referred to each other.

[0043] The above description is only a description of the preferred embodiments of the present invention and does not limit the scope of the present invention in any way. Any changes and modifications made by those of ordinary skill in the art of the present invention based on the above disclosure fall within the protection scope of the claims.

Claims

1. An automatic sorting device for integrated nails, characterized in that: It includes a machine body (1), a vibrating bowl (2) arranged on the machine body (1), and a spiral conveying track (3) arranged on the vibrating bowl (2). A vibrating motor (4) for driving the vibrating bowl (2) to vibrate is arranged on the machine body (1). One end of the spiral conveying track (3) is communicated with a discharge port (5). First discharge plates (6) are symmetrically arranged on the discharge port (5). A bottom plate (7) is arranged at the bottom of the discharge port (5). The bottom ends of the first discharge plates (6) are movably attached to the bottom plate (7). A second discharge plate (8) is arranged at the end of the first discharge plate (6) far from the discharge port (5). The two second discharge plates (8) are parallel to each other. The distance between the two second discharge plates (8) is smaller than the distance between the two first discharge plates (6). The distance between the two first discharge plates (6) at the end close to the discharge port (5) is greater than the distance between the two first discharge plates (6) at the end close to the second discharge plate (8). The horizontal plane where the top end of the second discharge plate (8) is located is lower than the horizontal plane where the top end of the first discharge plate (6) is located.

2. The automatic sorting device for integrated nails according to claim 1, characterized in that: The first discharge plate (6) is hinged to the discharge port (5). A moving member (9) for driving the second discharge plate (8) to move is arranged on the machine body (1). A connecting member (10) is arranged between the second discharge plate (8) and the first discharge plate (6).

3. The automatic sorting device for integrated nails according to claim 2, characterized in that: The moving member (9) includes fixed blocks (9a) symmetrically arranged on the machine body (1) in the vertical direction and a moving rod (9b) threadedly connected to the fixed blocks (9a). The end of the moving rod (9b) is fixedly connected to the second discharge plate (8).

4. The automatic sorting device for integrated nails according to claim 2, wherein: The connecting member (10) includes a connecting block (10a) arranged at the bottom end of the second discharge plate (8) and a connecting rod (10b) arranged at the bottom end of the first discharge plate (6). A long connecting hole (11) matching the connecting rod (10b) is formed in the connecting block (10a). There is a set distance between the first discharge plate (6) and the second discharge plate (8).

5. The automatic sorting device for integrated nails according to claim 1, characterized in that: The longitudinal section of the first discharge plate (6) is rectangular. The horizontal plane where the end of the first discharge plate (6) close to the second discharge plate (8) is located is higher than the horizontal plane where the end of the first discharge plate (6) far from the second discharge plate (8) is located.

6. The automatic sorting device for integrated nails according to claim 5, characterized in that: The horizontal plane where the bottom plate (7) is located is parallel to the horizontal plane where the bottom end of the second discharge plate (8) is located.

7. An automatic sorting device for integrated nails according to claim 3, characterized in that: A plurality of limiting rods (12) are arranged on one side of the second discharge plate (8) close to the adjacent fixed block (9a) in a direction parallel to the central axis of the moving rod (9b). The limiting rods (12) movably pass through the adjacent fixed blocks (9a).

8. An automatic sorting device for integrated nails according to claim 7, characterized in that: A first limiting block (13) is arranged at the end of the limiting rod (12) far from the second discharge plate (8). The first limiting block (13) can abut against the side of the fixed block (9a) far from the second discharge plate (8).

9. The automatic sorting device for integrated nails according to claim 8, characterized in that: One end of the limiting rod (12) close to the second discharge plate (8) is provided with a second limiting block (14), and the second limiting block (14) can abut against one side of the fixed block (9a) close to the second discharge plate (8).

10. The automatic sorting device for integrated nails according to claim 3, wherein: A rotating block (15) is arranged at the end of the moving rod (9b).