Cloth discharging device of airflow dyeing machine

By designing a collection box, distribution mechanism and extrusion mechanism in the airflow dyeing machine, the problem of dye liquid spilling when the fabric is discharged is solved, and the effective recycling and utilization of dye liquid is achieved and waste is reduced.

CN223061256UActive Publication Date: 2025-07-04ZHEJIANG ZIZHUMEI PRINTING & DYEING CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422306926.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-07-04
Estimated Expiration
2034-09-20

AI Technical Summary

Technical Problem

When the fabric is dyed, excess dye liquid is brought out, which is inconvenient to sprinkle and causes waste of dye liquid.

Method used

A cloth discharge device for an airflow dyeing machine is designed, including a collection box, a cloth distribution mechanism, a cloth pressing roller, an extrusion mechanism and a filter element. The fabric is extruded through the extrusion roller. The extruded dye liquid is directed to the collection tank through the deflector, and then filtered by the filter element and recovered to the mixing box.

Benefits of technology

Reduce the waste caused by dye liquid transportation with fabric, improve the recycling rate of dye liquid, and avoid the spilling and waste of dye liquid.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223061256U_ABST
    Figure CN223061256U_ABST
Patent Text Reader

Abstract

The utility model relates to a cloth discharge device of an airflow dyeing machine, the cloth discharge device comprises a collecting box, a cloth spreading mechanism, a cloth pressing roller and an extrusion mechanism are arranged on the collecting box, the extrusion mechanism comprises a supporting piece and an extrusion roller, the extrusion roller is arranged on the collecting box, and the supporting piece is arranged in the collecting box and connected with the two ends of the extrusion roller; a guide plate is obliquely arranged on the collecting box below the cloth pressing roller, a collecting tank and a filter part are arranged on one side of the collecting box, a recycling pipe is arranged on one side of the collecting box, and one end of the recycling pipe is connected with the mixing box; cloth is opened by the cloth spreading mechanism and conveyed to the cloth pressing roller on one side, the supporting piece pushes the squeezing roller to abut against one side of the cloth pressing roller, the squeezing roller squeezes the cloth, squeezed dye liquor is guided to the collecting tank on one side through the guide plate and filtered through the filtering piece, and the dye liquor in the collecting tank is conveyed to the mixing box through the recycling pipe to be mixed and recycled. The method has the effect of reducing waste of the dye liquor.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the field of air-flow dyeing machines, and in particular to a fabric discharging device of an air-flow dyeing machine. Background Art

[0002] Compared with traditional liquid-flow dyeing machines, in an air-flow dyeing machine, the fabric circulates through a gas passage containing moisture or water vapor, without the need to transport the fabric with a dye solution or water medium. Almost all fiber materials and their mixtures can be bleached and dyed. The biggest feature of the air-flow dyeing machine is that it greatly reduces the consumption of dyes, chemical auxiliaries and energy.

[0003] In the related art, reference can be made to the Chinese utility model patent with the authorization announcement number CN208933680U, which discloses an air-flow dyeing machine including a machine cylinder with a fabric discharging port. An engine cover is arranged at the fabric discharging port, and a connecting part is fixedly connected at the fabric discharging port. The connecting part includes a connecting ring, and a fixing ring is fixedly connected to the outside of the connecting ring. The engine cover includes a fixing plate, and a plurality of fixing holes are arranged at intervals around the axis of the fixing plate. A rotating rod is rotatably connected at the fixing holes. One end of the rotating rod facing the connecting part passes through the fixing ring and is fixedly connected with a fixing block. The fixing ring is provided with a connecting hole for the fixing block and the rotating rod to pass through. When the fabric needs to be drawn out of the machine cylinder after dyeing is completed, the plurality of fixing blocks are rotated to the connecting holes, and then the engine cover is directly separated from the connecting part, which is time-saving and labor-saving.

[0004] After the fabric is dyed and discharged from the cylinder, the fabric will carry out excess dye solution when being discharged, and it is inconvenient to handle the spilled dye solution on the ground, and at the same time, it causes waste of the dye solution. Summary of the Utility Model

[0005] In order to solve the problem that excess dye solution is carried out when the fabric is discharged after dyeing, and it is inconvenient to handle the spilled dye solution and causes waste of the dye solution, the present application provides a fabric discharging device of an air-flow dyeing machine.

[0006] The fabric discharging device of the air-flow dyeing machine provided by the present application adopts the following technical solution:

[0007] A cloth discharging device for an air-flow dyeing machine, comprising a collecting box, a cloth spreading mechanism is arranged on the collecting box, a pressing roller is arranged on one side of the collecting box relative to the cloth spreading mechanism, an extrusion mechanism is arranged under the pressing roller of the collecting box, the extrusion mechanism includes a support member and an extrusion roller, the extrusion roller is arranged on the collecting box and is attached to one side of the pressing roller, the support member is arranged in the collecting box and is connected to both ends of the extrusion roller, a diversion plate is inclinedly arranged under the pressing roller of the collecting box, a collecting groove is arranged on one side of the collecting box relative to the diversion plate, a filtering member for filtering the dye liquor is arranged at the collecting groove of the collecting box, a recovery pipe is arranged on one side of the collecting box relative to the collecting groove, and one end of the recovery pipe is connected to a mixing box.

[0008] By adopting the above technical solution, after the cloth is discharged, it is opened by the cloth spreading mechanism and transported to the pressing roller on one side. At this time, the support member pushes the extrusion roller to abut against one side of the pressing roller, and the extrusion roller extrudes the dye liquor carried on the cloth. The extruded dye liquor is guided by the diversion plate to the collecting groove on one side and filtered by the filtering member. The dye liquor at the collecting groove is transported to the mixing box through the recovery pipe for mixing and reuse, reducing the problem of waste caused by the transportation of the dye liquor with the cloth.

[0009] Optionally, the support member includes a support rod and a first spring. The support rod is rotatably installed on the opposite inner side walls of the collecting box. Both ends of the extrusion roller are respectively connected to the support rods on both sides. The first spring is arranged on the inner side wall of the collecting box, and one end of the first spring is connected to one side of the support rod.

[0010] By adopting the above technical solution, the first spring pushes the support rod and then pushes the extrusion roller to abut against one side of the pressing roller, squeezing the water from the cloth. The extrusion effect is good, and the elastic extrusion reduces the probability of damaging the cloth.

[0011] Optionally, adjusting screws are arranged at both ends of the pressing roller of the collecting box. Connecting blocks are arranged at both ends of the pressing roller. The connecting blocks are slidably installed on the collecting box and are threadedly connected with the adjusting screws.

[0012] By adopting the above technical solution, rotating the adjusting screw drives the connecting block to slide, adjusting the position of the connecting block and then adjusting the position of the pressing roller, adjusting the tension of the cloth, and being applicable to pressing and tensioning different cloths.

[0013] Optionally, a connecting plate is slidably installed on one side of the collecting box relative to the support rod. One end of the first spring is connected to the connecting plate. A first screw rod is threadedly installed on the inner side wall of the collecting box, and one end of the first screw rod is rotatably connected to the connecting plate.

[0014] By adopting the above technical solution, the first screw is rotated to drive the connecting plate to move, driving the first spring to move, and adjusting the pressing effect of the first spring on the support rod, which is applicable to pressing the cloth roller at different positions.

[0015] Optionally, the spreading mechanism includes spreading rods and a rotating disk. The rotating disk is rotatably installed on the collecting box. A motor for driving the rotating disk to rotate is arranged on the collecting box. Both ends of the spreading rod are connected to the rotating disk. A plurality of spreading rods are provided and arranged along the circumferential direction of the rotating disk. The spreading rod is arc-shaped.

[0016] By adopting the above technical solution, the motor drives the rotating disk to rotate, and the rotating disk drives the spreading rod to rotate to spread the cloth. After the cloth is spread, it enters the cloth pressing roller for squeezing water. The water squeezing effect is good, and the cloth is spread when squeezing water, reducing the probability of wrinkles on the cloth.

[0017] Optionally, a sliding groove is formed on the rotating disk. A slider is slidably installed on the rotating disk at the position of the sliding groove. Both ends of the spreading rod are respectively connected to the sliders on both sides. A second spring is arranged on the rotating disk at the position of the sliding groove. One end of the second spring is connected to the slider.

[0018] By adopting the above technical solution, when the spreading rod is pulled by the cloth, the second spring pushes the slider and then pushes the spreading rod to press tightly against the cloth, and the spreading effect on the cloth is good.

[0019] Optionally, a second screw is threadedly installed on the rotating disk at the position of the sliding groove. A top plate is slidably installed on the rotating disk at the position of the sliding groove. One end of the second screw is rotatably connected to one side of the top plate.

[0020] By adopting the above technical solution, the position of the top plate is adjusted by rotating the second screw, thereby adjusting the compression amount of the second spring and further adjusting the rebound amount of the spreading rod, which is applicable to spreading different cloths.

[0021] Optionally, the filter element includes a filter frame. The filter frame is slidably installed at the collecting groove of the collecting box. A filter net is arranged on the filter frame. A locking member for fixing the filter frame is arranged on the collecting box.

[0022] By adopting the above technical solution, the dye liquor flows to the collecting groove and is collected after being filtered through the filter net of the filter frame, reducing the impurity content in the dye liquor and facilitating the recycling of the dye liquor.

[0023] Optionally, the locking member includes a plug rod and a third spring. The plug rod is slidably installed on the outer side wall of the collecting box. The plug rod is sleeved with a third spring. A limiting ring for inserting one end of the plug rod is arranged on one side of the filter frame.

[0024] By adopting the above technical solution, when it is necessary to clean the filter screen, one end of the insertion rod is slid out from the limit ring, the filter frame is slid out for cleaning, and then the cleaned filter frame is slid back and installed, and the insertion rod is inserted into the limit ring. The third spring pulls the insertion rod to keep it in the position of the limit ring. At this time, the filter frame is fixed, and the operation of installing and disassembling the filter frame is relatively convenient.

[0025] In summary, the present application includes at least one of the following beneficial technical effects:

[0026] 1. After the cloth is discharged, it is opened by the spreading mechanism and transported to the pressing roller on one side. At this time, the support member pushes the squeezing roller to abut against one side of the pressing roller, and the squeezing roller squeezes the dye solution carried on the cloth. The squeezed dye solution is guided by the diversion plate to the collection tank on one side and filtered by the filter element. The dye solution at the collection tank is transported to the mixing tank through the recovery pipe for mixing and reuse, reducing the problem of waste caused by the transportation of the dye solution with the cloth.

[0027] 2. Adjust the position of the top plate to adjust the compression and rebound amount of the spreading rod, rotate the adjusting screw rod to drive the position of the adjusting pressing roller, and adjust the tension of the cloth, which is suitable for spreading and pressing different cloths.

[0028] 3. The sliding insertion rod is inserted into the limit ring, and the third spring pulls the insertion rod to keep it in the position of the limit ring. The filter frame is fixed, and the operation of installing and disassembling the filter frame is relatively convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 is a three-dimensional structural diagram of the present application.

[0030] Figure 2 is a cross-sectional view of the present application along the cloth transportation direction.

[0031] Figure 3 is an enlarged three-dimensional structural diagram of part A of the present application.

[0032] Figure 4 is an enlarged cross-sectional view of part B of the present application.

[0033] Figure 5 is an enlarged cross-sectional view of part C of the present application.

[0034] Those skilled in the art will understand that the elements in the drawings are shown for simplicity and clarity and are not necessarily drawn to scale. For example, the dimensions and positions of some elements in the drawings may be enlarged relative to other elements to help improve the understanding of the embodiments of the present invention.

[0035] Figure numerals: 1. collecting box; 11. cloth feeding ring; 12. guide plate; 13. collecting trough; 14. recovery pipe; 15. adjusting screw; 2. cloth spreading mechanism; 21. cloth spreading rod; 22. rotating disk; 221. slide groove; 222. slider; 223. second spring; 23. motor; 24. second screw; 25. top plate; 3. cloth pressing roller; 31. connecting block; 4. extrusion mechanism; 41. support member; 411. support rod; 412. first spring; 413. connecting plate; 414. first screw; 42. extrusion roller; 5. filter frame; 51. filter screen; 52. limiting ring; 6. locking member; 61. plug rod; 62. third spring. DETAILED DESCRIPTION

[0036] The present application is further described in detail below in conjunction with the accompanying drawings.

[0037] The present application embodiment discloses a cloth discharging device of an airflow dyeing machine, referring to Figure 1 , including a collecting box 1, a cloth feed ring 11 is arranged on one side of the collecting box 1, a spreading mechanism 2 is arranged on one side of the cloth feed ring 11 on the collecting box 1, a cloth pressing roller 3 is arranged on one side of the spreading mechanism 2 of the collecting box 1, and the cloth pressing roller 3 is distributed along the width direction of the collecting box 1. After the cloth is discharged, it enters through the cloth feed ring 11, is opened by the spreading mechanism 2, and is transported to the cloth pressing roller 3 on one side.

[0038] Reference Figure 1 The collecting box 1 is provided with a squeezing mechanism 4, which includes a support 41 and a squeezing roller 42. The squeezing roller 42 is provided on the collecting box 1 and is in contact with one side of the cloth pressing roller 3. The squeezing roller 42 and the cloth pressing roller 3 are parallel to each other. The support 41 is provided in the collecting box 1 and is connected to both ends of the squeezing roller 42. The cloth passes between the squeezing roller 42 and the cloth pressing roller 3. The support 41 pushes the squeezing roller 42 to press against one side of the cloth pressing roller 3, and the squeezing roller 42 squeezes the dye liquid on the cloth.

[0039] Reference Figure 1 and Figure 2 The collecting box 1 is located at the lower side of the cloth pressing roller 3 and is provided with a guide plate 12 obliquely. The collecting box 1 is provided with a collecting trough 13 on the side away from the cloth feeding ring 11. The guide plate 12 is inclined from the side of the cloth feeding ring 11 toward the side of the collecting trough 13. The collecting trough 13 is located at the lower side of the guide plate 12. The collecting box 1 is provided with a filter at the collecting trough 13. The collecting box 1 is provided with a recovery pipe 14 at one side of the collecting trough 13. One end of the recovery pipe 14 is connected to the mixing box. The dye liquid under extrusion is guided to the collecting trough 13 on one side by the guide plate 12 and filtered by the filter. The dye liquid at the collecting trough 13 is transported to the mixing box through the recovery pipe 14 for mixing and reuse, thereby reducing the problem of waste caused by the transportation of dye liquid with the cloth.

[0040] Reference Figure 1 andFigure 2 , the spreading mechanism 2 includes a spreading rod 21 and a rotating disk 22. The rotating disk 22 is vertically rotatably installed on both sides in the width direction of the collection box 1. A motor 23 is provided on the collection box 1, and the motor 23 drives the rotating disk 22 to rotate. The spreading rods 21 are distributed along the width direction of the collection box 1. The spreading rods 21 are arranged in an arc shape. There are four spreading rods 21 and they are arranged along the circumferential direction of the rotating disk 22. The motor 23 drives the rotating disk 22 to rotate, and the rotating disk 22 drives the spreading rods 21 to rotate to spread and unfold the fabric. After the fabric is unfolded, it enters the pressing roller 3 to be squeezed and dewatered.

[0041] Refer to Figure 3 , a sliding groove 221 is formed on the rotating disk 22. A slider 222 is slidably installed on the rotating disk 22 at the position of the sliding groove 221. Both ends of the spreading rod 21 are respectively connected to the sliders 222 on both sides. A second spring 223 is provided on the rotating disk 22 at the position of the sliding groove 221. One end of the second spring 223 is connected to one side surface of the slider 222. When the spreading rod 21 is pulled by the fabric, the second spring 223 pushes the slider 222 and then pushes the spreading rod 21 to press tightly against the fabric, and the spreading effect on the fabric is better.

[0042] Refer to Figure 3 , a second screw rod 24 is threadedly installed on the rotating disk 22 at the position of the sliding groove 221. A top plate 25 is slidably installed on the rotating disk 22 at the position of the sliding groove 221. One end of the second screw rod 24 is rotatably connected to one side of the top plate 25, and the top plate 25 is in contact with one side of the slider 222. Rotating the second screw rod 24 adjusts the position of the top plate 25 to push the slider 222 to slide, thereby adjusting the compression amount of the second spring 223, and further adjusting the resilience amount of the spreading rod 21, which is suitable for spreading different fabrics.

[0043] Refer to Figure 1 and Figure 4 , adjusting screw rods 15 are vertically rotatably installed at both ends of the collection box 1 at the positions of the pressing rollers 3. Connection blocks 31 are provided at both ends of the pressing rollers 3. The connection blocks 31 are vertically slidably installed on the collection box 1, and the connection blocks 31 are threadedly connected to the adjusting screw rods 15. Rotating the adjusting screw rods 15 drives the connection blocks 31 to slide, adjusting the positions of the connection blocks 31 and further adjusting the positions of the pressing rollers 3, adjusting the tension of the fabric, which is suitable for pressing and tensioning different fabrics.

[0044] Refer to Figure 2 and Figure 4, the support member 41 includes a support rod 411 and a first spring 412. One end of the support rod 411 is rotatably installed at two opposite inner sidewalls in the width direction of the collection box 1. Both ends of the squeezing roller 42 are rotatably connected to the support rods 411 on both sides. The first spring 412 is arranged at the inner sidewall of the collection box 1, and one end of the first spring 412 is connected to one side of the support rod 411. The first spring 412 pushes the support rod 411 and then pushes the squeezing roller 42 to abut against one side of the pressing cloth roller 3, squeezing water from the cloth, and the elastic squeezing reduces the probability of damaging the cloth.

[0045] Referring to Figure 4 , a connecting plate 413 is slidably installed on one side of the support rod 411 in the collection box 1. One end of the first spring 412 is connected to the connecting plate 413. A first screw rod 414 is threadedly installed at the inner sidewall of the collection box 1, and one end of the first screw rod 414 is rotatably connected to the connecting plate 413. Rotating the first screw rod 414 drives the connecting plate 413 to move, drives the first spring 412 to move, and adjusts the abutting effect of the first spring 412 on the support rod 411.

[0046] Referring to Figure 2 and Figure 5 , the filter member includes a filter frame 5. The filter frame 5 is horizontally slidably installed at the collection groove 13 of the collection box 1. A filter net 51 is arranged on the filter frame 5. The dye liquor flows to the collection groove 13 and is collected after being filtered through the filter net 51 of the filter frame 5. A locking member 6 is arranged on the collection box 1. The locking member 6 includes a plug rod 61 and a third spring 62. The plug rod 61 is vertically slidably installed on the outer sidewall of the collection box 1. A third spring 62 is sleeved on the plug rod 61, and the third spring 62 is connected to the collection box 1. A limiting ring 52 is arranged on one side of the filter frame 5. During installation, the filter frame 5 is slidably installed at the collection box 1. The sliding plug rod 61 is inserted into the limiting ring 52. The third spring 62 pulls the plug rod 61 to keep it in the position of the limiting ring 52. At this time, the filter frame 5 is fixed. When the filter net 51 needs to be cleaned, one end of the plug rod 61 is slid out of the limiting ring 52, the filter frame 5 is slid out for cleaning, and then the cleaned filter frame 5 is slid back for installation. The installation and disassembly operations are relatively convenient.

[0047] The implementation principle of the cloth discharging device of the air flow dyeing machine in the embodiment of the present application is as follows: The cloth enters through the cloth inlet ring 11, is unfolded by the spreading rod 21, passes through between the cloth rolling roller and the squeezing roller 42. The first spring 412 pushes the support rod 411 and then pushes the squeezing rod to squeeze water from the cloth. After the dye liquor is squeezed down, it flows along the diversion plate 12 to the collection groove 13 on one side, is filtered through the filter net 51 of the filter frame 5, and is then transported to the mixing box through the recovery pipe 14 for mixing and recycling.

[0048] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereby. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application shall be covered within the protection scope of the present application.

Claims

1. A fabric discharging device of an air-flow dyeing machine, comprising a collecting box (1), a fabric spreading mechanism (2) is arranged on the collecting box (1), a pressing roller (3) is arranged on one side of the collecting box (1) relative to the fabric spreading mechanism (2), and an extrusion mechanism (4) is arranged on the lower side of the collecting box (1) relative to the pressing roller (3), characterized in that: The squeezing mechanism (4) includes a support member (41) and squeezing rollers (42). The squeezing rollers (42) are arranged on the collecting box (1) and are in contact with one side of the pressing cloth roller (3). The support member (41) is arranged inside the collecting box (1) and is connected to both ends of the squeezing rollers (42). A flow guide plate (12) is inclinedly arranged below the pressing cloth roller (3) on the collecting box (1). A collecting groove (13) is arranged on one side of the collecting box (1) where the flow guide plate (12) is located. A filtering member for filtering the dye solution is arranged at the collecting groove (13) of the collecting box (1). A recovery pipe (14) is arranged on one side of the collecting box (1) where the collecting groove (13) is located. One end of the recovery pipe (14) is connected to the mixing box.

2. The fabric outlet device of an air-flow dyeing machine according to claim 1, wherein: The support member (41) includes a support rod (411) and a first spring (412). The support rod (411) is rotatably installed on the opposite inner side walls of the collecting box (1). Both ends of the squeezing rollers (42) are respectively connected to the support rods (411) on both sides. The first spring (412) is arranged on the inner side wall of the collecting box (1). One end of the first spring (412) is connected to one side of the support rod (411).

3. The fabric outlet device of an air-flow dyeing machine according to claim 1, characterized in that: Adjusting screws (15) are arranged at both ends of the collecting box (1) where the pressing cloth roller (3) is located. Connecting blocks (31) are arranged at both ends of the pressing cloth roller (3). The connecting blocks (31) are slidably installed on the collecting box (1) and are threadedly connected to the adjusting screws (15).

4. The fabric outlet device of an air-flow dyeing machine according to claim 2, characterized in that: A connecting plate (413) is slidably installed on one side of the collecting box (1) where the support rod (411) is located. One end of the first spring (412) is connected to the connecting plate (413). A first screw rod (414) is threadedly installed on the inner side wall of the collecting box (1). One end of the first screw rod (414) is rotatably connected to the connecting plate (413).

5. The fabric outlet device of an air-flow dyeing machine according to claim 1, characterized in that: The spreading mechanism (2) includes spreading rods (21) and rotating disks (22). The rotating disks (22) are rotatably installed on the collecting box (1). A motor (23) for driving the rotating disks (22) to rotate is arranged on the collecting box (1). Both ends of the spreading rods (21) are connected to the rotating disks (22). A plurality of spreading rods (21) are arranged along the circumferential direction of the rotating disks (22). The spreading rods (21) are arranged in an arc shape.

6. The fabric outlet device of an air-flow dyeing machine according to claim 5, characterized in that: Chutes (221) are formed on the rotating disks (22). Sliders (222) are slidably installed at the chutes (221) of the rotating disks (22). Both ends of the spreading rods (21) are respectively connected to the sliders (222) on both sides. A second spring (223) is arranged at the chutes (221) of the rotating disks (22). One end of the second spring (223) is connected to the slider (222).

7. The fabric outlet device of an air-flow dyeing machine according to claim 6, characterized in that: A second screw rod (24) is threadedly installed at the sliding groove (221) of the rotating disc (22), a top plate (25) is slidably installed at the sliding groove (221) of the rotating disc (22), and one end of the second screw rod (24) is rotatably connected to one side of the top plate (25).

8. The fabric outlet device of an air-flow dyeing machine according to claim 1, characterized in that: The filter element includes a filter frame (5), the filter frame (5) is slidably installed at the collection groove (13) of the collection box (1), a filter net (51) is arranged on the filter frame (5), and a locking member (6) for fixing the filter frame (5) is arranged on the collection box (1).

9. The fabric outlet device of an air-flow dyeing machine according to claim 8, characterized in that: The locking member (6) includes a plug rod (61) and a third spring (62), the plug rod (61) is slidably installed on the outer side wall of the collection box (1), the third spring (62) is sleeved on the plug rod (61), and a limiting ring (52) for inserting one end of the plug rod (61) is arranged on one side of the filter frame (5).

Citation Information

Patent Citations

  • Airflow dyeing machine

    CN208933680U