Outer wall construction system

By using the combination of embedded steel bars, grouting pipes and sealing structures in the exterior wall construction, the waterproof and waterproof and construction efficiency of the basement exterior wall are solved, and stable and efficient construction in a narrow space is achieved, and the waterproof effect and construction quality are improved.

CN223061824UActive Publication Date: 2025-07-04GUANGZHOU CONSTRUCTION ENGINEERING CO LTD
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Patent Information

Application Number
CN202422048597.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-22
Publication Date
2025-07-04
Estimated Expiration
2034-08-22

AI Technical Summary

Technical Problem

The basement exterior wall is prone to cracks and seepage problems during construction, and it is difficult to set up outer frames in narrow spaces, resulting in high construction costs and poor waterproofing effect.

Method used

An exterior wall construction system with embedded steel bars, grouting pipes and sealed structures is adopted. By setting up a sealing structure at the joints between embedded steel bars and masonry structures, and combining the connection between grouting pipes and formwork, a temporary support and fence structure is formed to ensure the shape and stability during concrete pouring and reduce the installation of external frames.

Benefits of technology

It improves the anti-seepage and leakage effect of the exterior wall, saves construction time and cost, is suitable for construction in narrow spaces, ensures the quality of concrete pouring, solves the waterproof and anti-seepage problem of basement exterior walls, and has significant construction efficiency and waterproof effect.

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Abstract

The utility model discloses an outer wall construction system which comprises a supporting structure, and embedded steel bars are arranged in the supporting structure; the masonry structure is arranged on the inner side of the supporting structure; the formwork is located on the inner side of the masonry structure, and a pouring space used for forming an outer wall is formed between the masonry structure and the formwork; the inner end of the embedded steel bar penetrates through the masonry structure and then extends into the pouring space, the outer end of the grouting pipe is connected with the grouting pipe, and the outer end of the grouting pipe is connected with the formwork; the sealing structures are arranged on the peripheries of the embedded steel bars, the sealing structures are located on the outer sides of the masonry structures, and the outer ends of the grouting pipes abut against the sealing structures, the outer wall construction system is good in anti-permeability and water stopping effect, and the construction time can be saved by using the construction method of the outer wall construction system.
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Description

Technical Field

[0001] This application is used in the technical field of exterior wall waterproofing and seepage prevention, and particularly relates to an exterior wall construction system. Background Art

[0002] The most prominent common quality problems in basement engineering are cracks in the exterior wall. The exterior wall of the basement is not only a load-bearing structure of the main structure but also a waterproof system. Cracks in the exterior wall of the basement bring great inconvenience to people's living and life. Moreover, once water seepage and leakage occur in the exterior wall of the basement, it is quite difficult to handle.

[0003] And during the construction of the exterior wall pouring, an external scaffold needs to be erected on the support structure. When the distance between the support structure and the location where the external scaffold needs to be erected is relatively close, there is not enough space to erect the external scaffold. If the exterior wall pouring is directly carried out, it will result in a high construction cost for the exterior wall. Utility Model Content

[0004] The purpose of this application is to solve at least one of the technical problems existing in the prior art, and provide an exterior wall construction system. Among them, the exterior wall construction system has good anti-seepage and water-stopping effects, and can save construction time.

[0005] The technical solution adopted by this application to solve its technical problems is:

[0006] An exterior wall construction system, including

[0007] A support structure, in which embedded steel bars are provided;

[0008] A masonry structure, which is arranged on the inner side of the support structure;

[0009] A formwork, which is located on the inner side of the masonry structure, and a pouring space for forming the exterior wall is formed between the masonry structure and the formwork;

[0010] A grouting pipe, the inner end of the embedded steel bar passes through the masonry structure and extends into the pouring space, the outer end of the grouting pipe is connected to the grouting pipe, and the outer end of the grouting pipe is connected to the formwork;

[0011] A sealing structure, which is arranged on the outer periphery of the embedded steel bar, is located on the inner side of the masonry structure, and the outer end of the grouting pipe abuts against the sealing structure.

[0012] In some embodiments of this application, a water stop plug is provided at the outer end of the grouting pipe, the water stop plug abuts against the inner side of the sealing structure, and the water stop plug is made of extruded foam.

[0013] In some embodiments of the present application, a waterproof coiled material is laid on the inner side of the masonry structure, and a waterproof coating is provided between the inner side of the masonry structure and the waterproof coiled material.

[0014] In some embodiments of the present application, the sealing structure is a caulking compound coated on the inner side of the waterproof coiled material.

[0015] In some embodiments of the present application, the inner end of the grouting pipe extends to the inner side of the formwork. The grouting pipe is provided with an external thread, a first nut matching with the external thread is provided on the outer side of the formwork, and a second nut matching with the external thread is provided on the inner side of the formwork.

[0016] In some embodiments of the present application, a first support pipe and a second support pipe arranged in the horizontal direction are provided on the inner side of the formwork, and the grouting pipe is clamped between the first support pipe and the second support pipe.

[0017] In some embodiments of the present application, a butterfly clip is provided on the outer side of the second nut, and the butterfly clip can fix the first support pipe and the second support pipe.

[0018] In some embodiments of the present application, a wooden square is provided between the formwork and the support structure composed of the first support pipe and the second support pipe, and the wooden square is arranged in the height direction.

[0019] In some embodiments of the present application, a water stop ring is provided in the pouring space, and the water stop ring is welded to the outer circumference of the grouting pipe.

[0020] In some embodiments of the present application, a bottom plate is provided on the inner side of the support structure. The masonry structure, the pouring space and the formwork are all located on the top of the bottom plate, and a diagonal brace is provided between the bottom plate and the formwork.

[0021] One of the technical solutions in the above technical solutions has at least the following advantages or beneficial effects: A sealing structure is provided at the joint between the embedded steel bars and the masonry structure in this exterior wall construction system, which can effectively improve the anti-seepage and anti-leakage effect of the exterior wall and enhance the anti-seepage situation of the structure. After grouting the grouting pipe, ensure that the outer end of the grouting pipe abuts against the sealing structure. The formwork provides a temporary support and enclosure structure for concrete pouring. The grouting pipe is connected to the embedded steel bars to ensure that the concrete maintains the required shape during pouring and solidification, can effectively ensure the size of the concrete after pouring and forming, and can also bear the weight and pressure of the concrete, meet the extrusion of the ground formwork during concrete pouring and vibration, and can effectively avoid the formwork from bursting due to expansion. At the same time, the grouting pipe acts as a tie rod to ensure the overall stability of this exterior wall construction system. By setting the masonry structure to be applicable to narrow spaces, setting structures such as grouting pipes and embedded steel bars can effectively stabilize the single-sided formwork system, reduce the erection of external scaffolds, save construction and construction time, solve the instability of underground single-sided formwork and the poor waterproof effect, and are used for the exterior wall of the basement without formwork space to solve the waterproof and anti-seepage construction system of the exterior wall of the basement without an external formwork system. By grouting the grouting pipe, the anti-seepage and water-stopping effect can be effectively achieved, with fast working hours, simplicity, convenience, and it does not affect the compaction during pouring. The construction technology has remarkable effects on the waterproofing and crack repair of the single-sided formwork exterior wall of the basement, is flexible and convenient, and has broad prospects for popularization and application.

[0022] Additional aspects and advantages of the present application will be given in part in the following description, become apparent in part from the following description, or be learned through the practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The above and / or additional aspects and advantages of the present application will become apparent and be readily understood from the following description of the embodiments in conjunction with the accompanying drawings, in which:

[0024] Figure 1 is the front view of the structure of an embodiment of the present application;

[0025] Figure 2 is the top view of the structure of an embodiment of the present application. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0026] This part will describe in detail the specific embodiments of the present application. The preferred embodiments of the present application are shown in the accompanying drawings. The role of the drawings is to supplement the description in the text part of the specification, enabling people to intuitively and vividly understand each technical feature and the overall technical solution of the present application, but it cannot be understood as a limitation on the protection scope of the present application.

[0027] In this application, when directions (up, down, left, right, front, and back) are described, it is only for the convenience of describing the technical solutions of this application, rather than indicating or implying that the technical features referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to this application.

[0028] In this application, the meaning of "several" is one or more, the meaning of "multiple" is two or more, and understandings such as "greater than", "less than", and "exceeding" do not include the base number; understandings such as "above", "below", and "within" include the base number. In the description of this application, if "first" and "second" are described, they are only for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features or implicitly indicating the sequence relationship of the indicated technical features.

[0029] In this application, unless otherwise clearly defined, words such as "set", "installed", and "connected" should be understood in a broad sense. For example, it can be directly connected, or indirectly connected through an intermediate medium; it can be fixedly connected, or detachably connected, or integrally formed; it can be mechanically connected, or electrically connected or capable of communicating with each other; it can be the communication inside two components or the interaction relationship between two components. Those skilled in the art can reasonably determine the specific meaning of the above words in this application in combination with the specific content of the technical solution.

[0030] Among them, Figure 1 box Figure 2 The reference direction coordinate system of the embodiment of this application is given. The following combines Figure 1 and Figure 2 the directions shown to describe the embodiments of this application.

[0031] The embodiment of this application provides an exterior wall construction system. Refer to Figure 1 and Figure 2 , including

[0032] a support structure 100, and embedded steel bars 110 are arranged inside the support structure 100;

[0033] a masonry structure 200, and the masonry structure 200 is arranged inside the support structure 100;

[0034] a formwork 300, the formwork 300 is located inside the masonry structure 200, and a pouring space 400 for forming the exterior wall is formed between the masonry structure 200 and the formwork 300;

[0035] a grouting pipe 500, the inner end of the embedded steel bar 110 passes through the masonry structure 200 and extends into the pouring space 400, the outer end of the grouting pipe 500 is connected to the grouting pipe 500, and the outer end of the grouting pipe 500 is connected to the formwork 300;

[0036] A sealing structure 111 is provided on the outer periphery of the embedded steel bars 110. The sealing structure 111 is located inside the masonry structure 200, and the outer end of the grouting pipe 500 abuts against the sealing structure 111.

[0037] This exterior wall construction system sets a sealing structure 111 at the joint between the embedded steel bars 110 and the masonry structure 200, which can effectively improve the anti-seepage and anti-leakage effect of the exterior wall and enhance the anti-seepage situation of the structure. After grouting the grouting pipe 500, it is ensured that the outer end of the grouting pipe 500 abuts against the sealing structure 111. The formwork 300 provides a temporary support and enclosure structure for concrete pouring. The grouting pipe 500 is connected to the embedded steel bars 110 to ensure that the concrete maintains the required shape during pouring and solidification, can effectively ensure the size of the concrete after pouring and forming, and can also bear the weight and pressure of the concrete, meet the extrusion of the formwork 300 during concrete pouring and vibration, and can effectively avoid the formwork 300 from cracking and bursting. At the same time, the grouting pipe 500 plays the role of a tie rod to ensure the overall stability of this exterior wall construction system. By setting the masonry structure 200 to be applicable in a narrow space, setting structures such as the grouting pipe 500 and the embedded steel bars 110 can effectively stabilize the single-sided formwork system, reduce the erection of the external scaffold, save construction and construction time, solve the instability of the underground single-sided formwork and the poor waterproof effect, and is used for the non-formwork space of the underground exterior wall to solve the waterproof and anti-seepage construction system of the underground exterior wall without an external formwork system. By grouting the grouting pipe 500, the anti-seepage and water-stopping effect can be effectively achieved, with fast working hours, simplicity, convenience, and no impact on the compaction during pouring. The construction technology has remarkable effects on the waterproofing and crack repair of the underground single-sided formwork exterior wall, is flexible and convenient, and has broad prospects for popularization and application.

[0038] In some embodiments, a water stop plug 510 is provided at the outer end of the grouting pipe 500. The water stop plug 510 abuts against the inner side of the sealing structure 111. The water stop plug 510 is made of extruded foam, and the extruded foam is a water-swellable material. Using the extruded foam water stop plug can prevent the cement slurry in the concrete from flowing into the grouting pipe 500 during the concrete pouring process and avoid contamination inside the grouting pipe 500.

[0039] In some embodiments, a waterproof coiled material 210 is laid on the inner side of the masonry structure 200, and a waterproof coating 220 is provided between the inner side of the masonry structure 200 and the waterproof coiled material 210. The waterproof coiled material 210 is a 1.5-mm-thick rubber self-adhesive film pre-laid waterproof coiled material, and the waterproof coating 220 is a 1.5-mm-thick polyurethane waterproof coating (inverted hanging type). The waterproof film formed after the waterproof coating 220 applied on the masonry brick wall is cured has certain extensibility, elastoplasticity, crack resistance, impermeability and weather resistance, and can play a role in waterproofing, anti-seepage and protection; additionally, a 1.5-mm-thick rubber self-adhesive film pre-laid waterproof coiled material is added, that is, a round of waterproofing is carried out again on the basis of single-layer waterproofing, which is an effect of improving the thickness and density of the waterproof layer. Doing so can reduce problems such as penetration and aging, and improve the waterproof effect. This double-layer waterproof structure is applicable to situations where the building requirements are particularly high or the base conditions are relatively complex. Compared with single-layer waterproofing, the advantage of double-layer waterproofing is that it can increase the thickness and density of the waterproofing and improve the quality of the waterproof layer.

[0040] In some embodiments, the sealing structure 111 is caulking paste coated on the inner side of the waterproof coiled material 210, that is, caulking paste is used for plugging at the place where the embedded steel bar 110 penetrates through the waterproof coiled material 210, and waterproof asphalt caulking paste is used at the puncture part of the embedded steel bar 110 and the joint part of the waterproof coiled material 210. The caulking paste has characteristics such as good adhesiveness, heat resistance, oil retention, low-temperature flexibility, low volatility and suitable workability, etc., can remain stable within the temperature range of +80°C to -20°C, has a service life of more than ten years and is not easy to age. In addition, the caulking paste also has good bonding and extension properties, is applicable to the changes of the roof base caused by reasons such as thermal expansion, cold shrinkage, vibration and settlement, and has certain acid and alkali resistance and oil resistance, and strong anti-aging property.

[0041] In some embodiments, the inner end of the grouting pipe 500 extends to the inner side of the formwork 300. The grouting pipe 500 is provided with external threads, and the outer side of the formwork 300 is provided with a first nut 310 that mates with the external threads. A rubber plug is arranged between the first nut 310 and the formwork 300. The inner side of the formwork 300 is provided with a second nut 320 that mates with the external threads. The first nut 310 and the second nut 320 can effectively position the formwork and can effectively ensure the thickness of the basement exterior wall. The rubber plug can be used for plugging, can block the concrete from leaking out of the holes on the formwork 300 during concrete pouring, and at the same time ensures the aesthetics after the wall surface is plastered with mortar.

[0042] In some embodiments, a first support pipe 330 and a second support pipe 340 are arranged horizontally on the inner side of the formwork 300. The grouting pipe 500 is clamped between the first support pipe 330 and the second support pipe 340. A wooden square 360 is arranged between the formwork 300 and the support structure composed of the first support pipe 330 and the second support pipe 340, which is convenient for dispersing the load received by the formwork 300 onto the wooden square structure to prevent distortion or deformation. The wooden square 360 provides effective support for the formwork 300. The wooden square 360 is arranged in the height direction, and multiple wooden squares 360 are arranged horizontally, serving as longitudinal supports. Both the first support pipe 330 and the second support pipe 340 are φ48 steel pipes. An internal force system is formed among the first nut 310, the rubber plug, the second nut 320, the formwork 300, the wooden square 360, the first support pipe 330, and the second support pipe 340. The first support pipe 330, the second support pipe 340, and the wooden square 360 form a horizontal and longitudinal force system, which can meet the extrusion of the formwork 300 during concrete pouring.

[0043] In some embodiments, a butterfly clip 350 is arranged on the outer side of the second nut 320. The butterfly clip 350 can fix the first support pipe 330 and the second support pipe 340, that is, the butterfly clip 350 and the second nut 320 are used to fix the first support pipe 330 and the second support pipe 340, thereby playing a role in formwork reinforcement.

[0044] In some embodiments, a water stop ring 410 is arranged in the pouring space 400, and the water stop ring 410 is welded to the outer circumference of the grouting pipe 500.

[0045] In some embodiments, a bottom plate 600 is arranged on the inner side of the support structure 100. The masonry structure 200, the pouring space 400, and the formwork 300 are all located on the top of the bottom plate 600. An inclined support 610 is arranged between the bottom plate 600 and the formwork 300 to form a single-sided formwork system.

[0046] In some embodiments, the masonry structure 200 is made of lime-sand bricks. When constructing the embedded steel bars 110, high-performance implanting glue - epoxy structural implanting glue is used. First, layout lines are marked on the support structure 100, then holes are drilled and washed. After the hole positions are cleaned and dried, epoxy structural implanting glue is injected, and then the embedded steel bars 110 are implanted. After curing through maintenance, a pull-out test (spot check) is carried out. The masonry range line is marked, and lime-sand bricks are used to build the masonry structure 200 on the inner side of the support structure 100. One side of the lime-sand bricks is leveled with 20mm 1:3 cement mortar. During construction, first, a 1.5mm thick polyurethane waterproof coating is applied on the cement mortar, then the isolation paper of the waterproof coiled material is peeled off, and a 1.5mm thick rubber self-adhesive film pre-laid waterproof coiled material is pasted on the waterproof coating.

[0047] The construction method of this exterior wall construction system includes the following steps:

[0048] Embed reinforcing bars 110 within the support structure 100;

[0049] Construct a masonry structure 200 on the inner side of the support structure 100, apply a waterproof coating 220 on the inner side of the masonry structure 200, and then lay a waterproof coiled material 210;

[0050] Set a sealing structure 111 at the joint between the embedded reinforcing bar 110 and the masonry structure 200, that is, set a sealing structure 111 (apply waterproof asphalt caulking paste) at the steel bar head of the waterproof coiled material 210 and the embedded reinforcing bar 110, insert a water stop plug 510 into the outer end of the grouting pipe 500, and weld the outer end of the grouting pipe 500 to the embedded reinforcing bar 110 (protect the waterproof coiled material during welding), and at the same time make the outer end of the grouting pipe 500 abut against the sealing structure 111;

[0051] Install a formwork 300, a wooden square 360, as well as a first support pipe 330 and a second support pipe 340, form a pouring space 400 between the formwork 300 and the masonry structure 200, set a diagonal brace 610 between the floor slab 600 and the formwork 300, and perform pouring within the pouring space 400 to form the basement exterior wall;

[0052] Grout into the grouting pipe 500.

[0053] In the description of this specification, the description with reference to terms such as "example", "embodiment" or "some embodiments" means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0054] Of course, the present invention is not limited to the above embodiments. Those skilled in the art can also make equivalent deformations or substitutions without departing from the spirit of the present application, and these equivalent deformations or substitutions are all included within the scope defined by the claims of the present application.

Claims

1. An exterior wall construction system, characterized in that, including a support structure, in which embedded steel bars are provided; a masonry structure, which is arranged inside the support structure; a formwork, which is located inside the masonry structure, and a pouring space for forming an exterior wall is formed between the masonry structure and the formwork; a grouting pipe, the inner end of the embedded steel bar passes through the masonry structure and extends into the pouring space, the outer end of the grouting pipe is connected to the grouting pipe, and the outer end of the grouting pipe is connected to the formwork; a sealing structure, which is arranged on the outer periphery of the embedded steel bar, is located inside the masonry structure, and the outer end of the grouting pipe abuts against the sealing structure.

2. The exterior wall construction system according to claim 1, characterized in that, A water stop plug is arranged at the outer end of the grouting pipe, the water stop plug abuts against the inner side of the sealing structure, and the water stop plug is made of extruded foam.

3. The external wall construction system according to claim 1, characterized in that, A waterproof coiled material is laid on the inner side of the masonry structure, and a waterproof coating is arranged between the inner side of the masonry structure and the waterproof coiled material.

4. The exterior wall construction system according to claim 3, characterized in that The sealing structure is a caulking compound coated on the inner side of the waterproof coiled material.

5. The exterior wall construction system according to claim 1, characterized in that, The inner end of the grouting pipe extends to the inner side of the formwork, the grouting pipe is provided with an external thread, a first nut matched with the external thread is arranged on the outer side of the formwork, and a second nut matched with the external thread is arranged on the inner side of the formwork.

6. The exterior wall construction system according to claim 5, characterized in that, A first support pipe and a second support pipe arranged horizontally are arranged on the inner side of the formwork, and the grouting pipe is clamped between the first support pipe and the second support pipe.

7. The external wall construction system according to claim 6, characterized in that, A butterfly clip is arranged on the outer side of the second nut, and the butterfly clip can fix the first support pipe and the second support pipe.

8. The exterior wall construction system according to claim 6, characterized in that, A wooden square is arranged between the formwork and the support structure composed of the first support pipe and the second support pipe, and the wooden square is arranged along the height direction.

9. The exterior wall construction system according to claim 1, characterized in that, A water stop ring is arranged in the pouring space, and the water stop ring is welded to the outer periphery of the grouting pipe.

10. The exterior wall construction system according to claim 1, characterized in that, A bottom plate is arranged on the inner side of the support structure, the masonry structure, the pouring space and the formwork are all located on the top of the bottom plate, and a diagonal brace is arranged between the bottom plate and the formwork.