Automatic mushroom stick manufacturing machine made of full-biodegradable materials

Through the automatic bacteria rod manufacturing machine with all biodegradable materials, the integrated automation of mixing, feeding and filling links is solved, and the problems of low mechanization and insufficient filling tightness of existing equipment are achieved, achieving efficient and compact bacteria rod production.

CN223067658UActive Publication Date: 2025-07-08SHANXI AGRI UNIV
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Patent Information

Application Number
CN202422349103.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-07-08
Estimated Expiration
2034-09-26

AI Technical Summary

Technical Problem

现有菌棒制作设备机械化程度低,灌装培养料松紧度不够,影响菌丝生长质量。

Method used

An automatic bacteria rod manufacturing machine with fully biodegradable materials was designed, integrating mixing, discharging, temporary storage and filling links. Drive devices such as motors and reducers are used to achieve automatic operation, and vibration of the culture material is achieved during filling through a vibrating motor to ensure that the filling is tight.

Benefits of technology

It improves the mechanization degree of bacterial rod manufacturing, reduces manual participation, improves production efficiency, ensures that the filling and culture material is tight, and is conducive to the growth of mycelium.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223067658U_ABST
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Abstract

The utility model relates to the technical field of mechanical equipment, in particular to an automatic mushroom stick manufacturing machine made of full-biodegradable materials, which comprises a support, a mixing component mounted on the support, a culture material temporary storage component arranged at the bottom of the mixing component and a filling component arranged on the culture material temporary storage component. The mixing assembly, the culture material temporary storage assembly and the filling assembly are sequentially arranged on the bracket from top to bottom. The manufacturing machine has the following advantages that the manufacturing machine integrates a plurality of links such as mixing, discharging, temporary storage and filling, automatic operation is realized through driving devices such as a motor and a speed reducer, manual intervention is reduced, the production efficiency is improved, the manufacturing machine can work independently by arranging the independent mixing assembly and the culture material temporary storage assembly, and the production cost is reduced. The stirring of the compost is not influenced during filling, continuous production can be realized, the working efficiency is improved, and the compost filled into a bag is more compact by arranging the vibration motor on the material guide seat.
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Description

Technical Field

[0001] The utility model relates to the technical field of mechanical equipment, in particular to an automatic mushroom stick making machine made of fully biodegradable materials. Background Art

[0002] Mushroom sticks are important carriers for the growth of edible mushrooms and an indispensable part of mushroom cultivation. The methods for making mushroom sticks mainly include three types: cooked materials, raw materials, and fermented materials. Among them, the production of fermented materials is widely used in rural areas and individual growers due to its low cost and simple operation. The specific production steps include selecting suitable cultivation varieties, reasonably arranging the cultivation season, formulating the fermented material formula, reasonably using fermenting agents, mixing materials, building piles, turning piles, and loading materials for inoculation. At present, most mushroom sticks are made manually, with a low degree of mechanization. Some existing equipment can only perform filling during the production of mushroom sticks, but the compactness of the filled culture medium is generally loose, which affects the growth quality of mycelium. Summary of the Utility Model

[0003] The utility model aims to solve at least one of the technical problems existing in the prior art. For this reason, an object of the utility model is to provide an automatic mushroom stick making machine made of fully biodegradable materials, which improves the degree of mechanization of mushroom stick production, reduces manual participation, improves work efficiency, and can make the filled culture medium more compact.

[0004] To solve the above technical problems, the technical solution provided by the utility model is: an automatic mushroom stick making machine made of fully biodegradable materials, comprising:

[0005] A bracket;

[0006] A mixing component, which is installed on the bracket and includes a mixing part, a feeding part, and a driving part;

[0007] A culture medium temporary storage component, which is arranged at the bottom of the mixing part, and the inside of the mixing part is communicated with the inside of the culture medium temporary storage component through the feeding part;

[0008] A filling component, which is arranged on the culture medium temporary storage component and includes a feeding part communicated with the inside of the culture medium temporary storage component and a clamping part arranged on the feeding part.

[0009] Preferably, the mixing part includes a mixing box body, a stirring tooth is rotatably arranged inside the mixing box body, a cover plate is hinged to the top end of the mixing box body, a feeding port is arranged on the cover plate, and a discharge port is opened at the bottom of the mixing box body and the feeding part is arranged at the discharge port.

[0010] Preferably, the driving unit comprises a first motor and a reducer drivingly connected to the first motor, and an output shaft of the reducer is drivingly connected to a stirring tooth arranged in the mixing box.

[0011] Preferably, the discharge part includes a switch plate rotatably arranged on the side wall of the mixing box, and a second motor is transmission-connected to the rotating shaft of the switch plate, and the second motor is mounted on the bracket.

[0012] Preferably, the culture medium temporary storage assembly includes a temporary storage box arranged at the bottom of the mixing box, the temporary storage box cover is arranged outside the discharge port, and is combined with the mixing box to form a temporary storage cavity, and a discharge pipe is provided at the bottom of the temporary storage box, and an electric gate valve is provided on the discharge pipe.

[0013] Preferably, the feeding part includes a mounting plate arranged on the bracket, the mounting plate is provided with through holes, a plurality of springs are provided on the mounting plate around the through hole array, a material guide seat with a T-shaped cross-section is mounted on the top of the plurality of springs, a material guide hole is provided on the material guide seat, a telescopic hose is provided between the material guide hole and the discharge pipe, a connecting sleeve cooperating with a packaging bag is provided at the other end of the material guide hole, and a vibration motor is installed on the side wall of the material guide seat.

[0014] Preferably, the clamping portion includes fixed plates symmetrically arranged on both sides of the connecting sleeve and arranged at the bottom end of the material guide seat, each of the fixed plates is threadedly connected with an adjusting screw, and one side end of each adjusting screw is rotatably provided with a clamping plate whose top surface is fitted with the bottom surface of the material guide seat, and the clamping plate can fit with the side wall of the connecting sleeve.

[0015] Preferably, an anti-slip rubber pad is provided on the clamping plate.

[0016] After adopting the above structure, the utility model has the following advantages:

[0017] The manufacturing machine of the present application integrates multiple links such as mixing, discharging, temporary storage, and filling, and realizes automated operation through driving devices such as motors and reducers, reducing manual intervention and improving production efficiency. By setting independent mixing components and culture medium temporary storage components, they can work independently and do not affect the stirring of the culture medium during filling, thereby realizing continuous production and improving work efficiency. By setting a vibration motor on the material guide seat and using springs to support the material guide seat and the mounting plate, a vibration effect can be achieved during filling, making the culture medium filled into the bag more compact, which is conducive to the growth of mycelium. The device of the present application reduces dependence on manual labor and reduces labor costs.

[0018] The above summary is only for the purpose of the specification and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features of the present utility model will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the accompanying drawings required for use in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0020] Figure 1 is the structural schematic diagram of the present utility model Figure 1 .

[0021] Figure 2 is the structural schematic diagram of the present utility model Figure 2 .

[0022] Figure 3 is the left view of the present utility model.

[0023] Figure 4 is Figure 3 the sectional structural schematic diagram of A-A in

[0024] Figure 5 is Figure 4 the enlarged structural schematic diagram of part B in

[0025] As shown in the figure: 1. Bracket; 2. First motor; 3. Mixing box body; 4. Feeding port; 5. Temporary storage box body; 6. Second motor; 7. Mounting plate; 8. Guide seat; 9. Electrically operated gate valve; 10. Flexible hose; 11. Spring; 12. Discharge pipe; 13. Vibration motor; 14. Switch plate; 15. Stirring teeth; 16. Adjusting screw; 17. Clamping plate; 18. Fixed plate. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0026] The following will describe in detail the embodiments of the present application. The examples of the embodiments are shown in the accompanying drawings, where the same or similar reference numerals indicate the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the accompanying drawings are exemplary and are only used to explain the present application and should not be construed as a limitation of the present application.

[0027] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0028] Combined with Figures 1 - 5 An automatic mushroom stick manufacturing machine of fully biodegradable materials includes a support 1, a mixing component installed on the support 1, a culture medium temporary storage component arranged at the bottom of the mixing part, and a filling component arranged on the culture medium temporary storage component. The mixing component, the culture medium temporary storage component and the filling component are arranged on the support 1 in sequence from top to bottom.

[0029] The mixing assembly includes a mixing part, a discharging part and a driving part. The mixing part includes a mixing box 3, and a stirring tooth 15 is rotatably provided inside the mixing box 3. A cover plate is hinged on the top of the mixing box 3, and a feeding port 4 is provided on the cover plate. A discharge port is provided at the bottom of the mixing box 3 and a discharging part is provided at the discharge port. The driving part includes a first motor 2 and a reducer connected to the first motor 2 in a transmission manner. The output shaft of the reducer is connected to the stirring tooth 15 arranged in the mixing box 3 in a transmission manner. The discharging part includes a switch plate 14 rotatably provided on one side on the side wall of the mixing box 3. A second motor 6 is connected to the rotating shaft of the switch plate 14 in a transmission manner, and the second motor 6 is installed on the bracket 1.

[0030] The raw materials are added into the mixing box 3 in proportion, and the first motor 2 is driven to rotate the stirring teeth 15 through the reducer to stir and mix the materials so that they are evenly mixed to form culture materials. The second motor 6 is driven to rotate the switch plate 14 so that the evenly mixed culture materials fall into the temporary storage box 5 through the discharge port. After closing the switch plate 14, raw materials can continue to be added into the mixing box 3 for stirring and mixing.

[0031] The culture medium temporary storage component communicates the interior of the mixing part with the interior of the culture medium temporary storage component through the discharge part. The culture medium temporary storage component includes a temporary storage box 5 arranged at the bottom of the mixing box 3. The temporary storage box 5 is covered on the outside of the discharge port and is combined with the mixing box 3 to form a temporary storage cavity. A discharge pipe 12 is provided at the bottom of the temporary storage box 5. An electric gate valve 9 is provided on the discharge pipe 12. The electric gate valve 9 is opened.

[0032] The filling assembly includes a material conveying part internally communicating with the culture medium temporary storage assembly and a clamping part arranged on the material conveying part. The material conveying part includes a mounting plate 7 arranged on the bracket 1. A through hole is formed in the mounting plate 7. A number of springs 11 are arranged around the through hole in an array on the mounting plate 7. A material guiding seat 8 with a T-shaped cross section is erected on the tops of the number of springs 11. A material guiding hole is formed in the material guiding seat 8. A telescopic hose 10 is arranged between the material guiding hole and the discharge pipe 12. The other end of the material guiding hole is provided with a connecting sleeve cooperating with the packaging bag. A vibration motor 13 is installed on the side wall of the material guiding seat 8. The clamping part includes fixing plates 18 symmetrically arranged on both sides of the connecting sleeve and arranged at the bottom end of the material guiding seat 8. An adjusting screw 16 is threadedly connected to each fixing plate 18. A clamping plate 17 with a top surface fitting the bottom surface of the material guiding seat 8 is rotatably arranged at one side end of each adjusting screw 16. The clamping plate 17 can be attached to the side wall of the connecting sleeve. An anti-slip rubber pad is arranged on the clamping plate 17. Put the bag mouth on the connecting sleeve, rotate the adjusting screw 16 to clamp the bag with the clamping plate 17 and fix it.

[0033] Open the electric gate valve 9 and the vibration motor 13 to make the culture medium fall into the material guiding hole through the through hole and be filled into the bag. The vibration motor 13 makes the filling assembly form a vibrating and compacting effect to make the culture medium filling compact. After the filling is completed, turn off the vibration motor 13 and the electric gate valve 9, loosen the adjusting screw 16, and remove the bag.

[0034] The above describes the present invention and its implementation manners. This description is not restrictive. What is shown throughout the text is only one of the implementation manners of the present invention. The actual structure is not limited thereto. All in all, if those of ordinary skill in the art are inspired by it and without departing from the creative concept of the present invention, without creative design, they design similar structural modes and embodiments to this technical solution, which should fall within the protection scope of the present invention.

Claims

1. An automatic mushroom spawn bag making machine for fully biodegradable materials, characterized in that include: Bracket; A mixing assembly, which is mounted on the bracket and includes a mixing part, a discharging part and a driving part; A culture medium temporary storage component, which is arranged at the bottom of the mixing part, and the interior of the mixing part is connected to the interior of the culture medium temporary storage component through the discharge part; A filling component is arranged on the culture medium temporary storage component, and includes a feeding part connected to the interior of the culture medium temporary storage component and a clamping part arranged on the feeding part.

2. The automatic mushroom spawn stick manufacturing machine for a fully biodegradable material according to claim 1, characterized in that: The mixing part comprises a mixing box body, wherein stirring teeth are rotatably arranged inside the mixing box body, a cover plate is hingedly connected to the top of the mixing box body, a feeding port is arranged on the cover plate, a discharge port is opened at the bottom of the mixing box body, and the discharge part is arranged at the discharge port.

3. The automatic mushroom stick making machine for a fully biodegradable material according to claim 2, characterized in that: The driving part includes a first motor and a reducer drivingly connected to the first motor, and the output shaft of the reducer is drivingly connected to the stirring teeth arranged in the mixing box.

4. The automatic mushroom stick making machine for all biodegradable materials according to claim 2, characterized in that: The material discharge part comprises a switch plate rotatably arranged on the side wall of the mixing box body, a second motor is transmission-connected to the rotating shaft of the switch plate, and the second motor is mounted on the bracket.

5. The automatic mushroom stick manufacturing machine for all biodegradable materials according to claim 4, characterized in that: The culture medium temporary storage assembly includes a temporary storage box arranged at the bottom of the mixing box, the temporary storage box cover is arranged outside the discharge port and is combined with the mixing box to form a temporary storage cavity, the bottom of the temporary storage box is provided with a discharge pipe, and the discharge pipe is provided with an electric gate valve.

6. The automatic mushroom spawn stick manufacturing machine for all biodegradable materials according to claim 5, wherein: The feeding part includes a mounting plate arranged on the bracket, the mounting plate is provided with through holes, a plurality of springs are arranged on the mounting plate around the through hole array, a material guide seat with a T-shaped cross-section is mounted on the top of the plurality of springs, a material guide hole is arranged on the material guide seat, a telescopic hose is arranged between the material guide hole and the discharge pipe, a connecting sleeve cooperating with a packaging bag is arranged at the other end of the material guide hole, and a vibration motor is installed on the side wall of the material guide seat.

7. An automatic bacterium stick manufacturing machine for a fully biodegradable material according to claim 6, characterized in that: The clamping part includes fixed plates symmetrically arranged on both sides of the connecting sleeve and arranged at the bottom end of the material guide seat, each of the fixing plates is threadedly connected with an adjusting screw, and one side end of each adjusting screw is rotatably provided with a clamping plate whose top surface is fitted with the bottom surface of the material guide seat, and the clamping plate can fit with the side wall of the connecting sleeve.

8. An automatic mushroom stick making machine for a fully biodegradable material according to claim 7, characterized in that: The clamping plate is provided with an anti-skid rubber pad.